Engineering Commons^™

Pioneering Concepts For 3d Electromagnetics, Cesar Valle

Open Access Theses & Dissertations

This work introduces two paradigm changing concepts that will push electromagnetics (EM) to the third dimension. The first of that work involves the introduction of the conformal Spatially Variant Lattice (SVL) algorithm that can conform any periodic structure onto arbitrary curvature. The algorithms robustness is confirmed by conforming a frequency selective surface (FSS) onto an extreme paraboloid, proving the algorithms robustness on high sloping surfaces. Three FSSs were made in total; a standard flat FSS, a projected FSS, and a FSS made through the conformal SVL algorithm. Measured results are shown and match well to simulation.Secondly, in the world of …

Characterization Of 3d Printed Parts Containing Integrated Functionality Via Ultrasonically Embedded Wires, David Abraham Sepulveda

Open Access Theses & Dissertations

Material extrusion additive manufacturing has been widely adopted because it offers freedom of design, which allows complex geometry fabrication, and rapid prototyping. Interest in producing components with integrated functionality allowed forms of hybrid manufacturing to be developed such as the Multi3D system. This system produces parts with embedded components by combining additive, subtractive, soldering, dispensing, and embedding techniques. However, this involves pausing the printing process (which takes place in a controlled environment) and exposing it to ambient temperature where embedding takes places. In this research, the effect of embedding parts with 24 AWG copper for improved functionality was quantified mechanically. …

Design Of A Hemi-Anechoic Chamber For Acoustic Testing Of Hearing Devices And Development Of Custom-Designed 3d Printed Pinnae For Accurate Representation Of The Anatomical Frequency Response, Hector Hugo Estrada Medinilla

Open Access Theses & Dissertations

Sound localization is the capacity to identify the general location from which a sound is originating. The primary anatomical feature responsible for the ability to localize sound is the external portion of the ear, also known as the auricle or pinna. This faculty is significantly hindered when the ear is obstructed, as is the case with hearing protection devices (HPD), which act as a barrier between sound waves and the ear canal. In the case of electronic HPDs, certain frequencies are entirely filtered out by a digital sound processor (DSP) while the remaining frequencies are delivered directly into the ear …

Design, Synthesis, And Optimization Of Additively Manufactured Functional Ceramics And Its Composites, Anabel Renteria Marquez

Open Access Theses & Dissertations

The goal of this research consist in the design, synThesis and optimization of functional piezoelectric ceramics and composites that can be fabricated by Direct Ink Write (DIW) 3D printing technique for the use of sensors and energy storage applications. The synThesis optimization of lead-free ceramics for printing was evaluated by analyzing the impact of raw particle size of BaTiO3. A novel approach to evaluate the effect of bimodal distribution raw particle size of BaTiO3 ceramics is presented and their influence on packing density, piezoelectric coefficient and dielectric relative permittivity. Additionally, multi-material DIW printing was adapted as a novel method to …

Multiscale And Multimaterial 3d Printing: Impact Of Feedstock Properties And Processing Parameters On Printed Parts, Kazi Md Masum Billah

Open Access Theses & Dissertations

Material extrusion additive manufacturing (AM) technology is one of the most commonly used technology to fabricate functional prototypes and end-use application parts with custom design. The evolution of the extrusion technology led this particular AM process to grow in many aspects such as new materials development, new design thinking, fabrication of parts in multiscale length, and manufacturing of monolithic parts with multiple functionalities. The research presented in this Dissertation results in the creation of knowledge in material extrusion AM technology with the length scale of production-grade to large-scale 3D printing machine those were used to enable the fabrication of multimaterial …

Supercritical Processed Decellularized Extracellualr Matrix As Regeneration Therapeutics Applying 3d Printing, Seungwon Chung

Open Access Theses & Dissertations

Extracellular matrix has been broadly applied and show great promise in medical applications and tissue engineering. Product of extracellular matrix (ECM) should be treated with decellularization and purification process. Supercritical carbon dioxide treatment is of particular interest for purifying ECM because of its medically available and rapid speed of process. However, it is not fully researched in treatment of biomaterials for tissue engineering. Therefore, we investigated optimal conditions of supercritical carbon dioxide processing in different extracting parameters from porcine adipose tissue. The 3-day, dual treatment including enzymatic decellularization and supercritical fluid extraction of pork adipose tissue were performed. Two types …

Direct Write 3d Printing Of Functional Ceramics, Jorge Angel Diaz

Open Access Theses & Dissertations

Humidity sensors are used in many industries and are important for ensuring quality and safety. Ceramic sensors are preferred because of their quick response time, ability to withstand high temperatures and excellent Chemical and mechanical stability. The manufacturing world has been moving toward additive manufacturing which is a form of synthesizing 3D tangible layer by layer in witch minimal waste is produced. Additive manufacturing also is known as 3D printing has opened new possibilities to design engineers by giving them design freedom and access to the layers of a part to allow embedded sensors. There is a category of ceramics …

Hybrid 3d Printing Demonstrated By Arbitrary 3d Meandering Transmission Lines, Ubaldo Robles

Open Access Theses & Dissertations

This Dissertation focuses on the automation of multi-material direct write three-dimensional (3D) manufacturing of arbitrary metal-dielectric structures. The technology was demonstrated by manufacturing 3D meandering interconnects and transmission lines (TLs). Manufacturing 3D functional electronics with multiple materials required pushing the current state of 3D printing (3DP) technology to utilize simultaneous multi-material processes combined with sophisticated slicing and bonding under one process. Multi material 3DP is known as hybrid 3DP. This research pioneered the process for producing meandering transmission lines, starting with design and manufacturing, using hybrid 3DP through micro-dispensing and fuse deposition modeling. The research starts by 3DP magnetic and …

Development And Characterization Of Novel Materials For The Advancement Of Additive Manufacturing By Material Extrusion 3d Printing, Jose Gilberto Siqueiros

Open Access Theses & Dissertations

The development of additive manufacturing technologies has been under the spotlight from the past decade due to its enormous potential to disrupt current manufacturing processes. Material extrusion 3D printing (ME3DP) is the most common type of additive manufacturing technology as it experienced an exponential growth after the expiration of the fused deposition modeling patent filed in 1989 by Scott Crump. The large interest behind this technology is generated from the capacity to create complex shapes, rapid prototyping, relatively ease of use, low cost, and high accessibility. The gradual evolution of material extrusion 3D printing calls to become a technology ordinarily …

Design And Development Of A Foil Application Tool For A Foil Embedding Process In The Multi3d Manufacturing System, Betty Elizabeth Mckenzie

Open Access Theses & Dissertations

Additive manufacturing (AM) encompasses different technologies, including material extrusion 3D printing, a technology commonly referred to as fused deposition modeling (FDM), which is the focus of the work described in this manuscript. Additive manufacturing is a growing technology with many applications in numerous fields from the air force to medical offices. FDM is a process that uses thermoplastics, in this case polycarbonate (PC), where the PC is heated and selectively dispensed in a layer-by-layer process to create a 3D printed part. Currently, FDM systems have advantages over subtractive manufacturing or machining because cavities and other components (e.g., microchips, valves, and …

Creating Multi-Functional G-Code For Multi-Process Additive Manufacturing, Efrain Aguilera Jr

Open Access Theses & Dissertations

Additive manufacturing (AM) started over thirty years ago and with it a manufacturing revolution that moves industrial production into the personal home. With recent interest shifting into multi-functional parts fabricated through AM technologies, unified systems are being developed. Merging different manufacturing technologies into one single machine is a challenge but undergoing research has shown promise in the development of multi-functional systems. Concurrent work is being done in the software, automation, and hardware aspect of multi-functional systems. An effort to use industry compatible Computer Aided Design (CAD) software to design multi-functional parts including circuits, micro-machining, and foil embedding then exporting and …

Numerical Calculation Of Spatially Variant Anisotropic Metamaterial, Asad Ullah Hil Gulib

Open Access Theses & Dissertations

3D printing, or additive manufacturing, is rapidly evolving into a mainstream manufacturing technology that is creating new opportunities for electromagnetics and circuits. 3D printing permits circuits to fully utilize the third dimension allowing more functions in the same amount of space and allows the devices to have arbitrary form factors. 3D printing is letting us discover new physics that is not possible in standard 2D circuits and devices. However, evolving electromagnetics and circuits into three dimensions introduces some serious problems like thermal management, interference, and mutual coupling between the components which degrades performance and hurts signal integrity.

Metamaterials are engineered …

Defeating Anisotropy In Material Extrusion 3d Printing Via Materials Development, Ángel Ramón Torrado Pérez

Open Access Theses & Dissertations

Additive Manufacturing technologies has been in continuous development for more than 35 years. Specifically, the later denominated Material Extrusion Additive Manufacturing (MEAM), was first developed by S. Scott Crump around 1988 and trademarked later as Fused Deposition Modeling (FDM). Although all of these technologies have been around for a while, it was not until recently that they have been more accessible to everyone. Today, the market of 3D printers covers all ranges of price, from very specialized, heavy and expensive machines, to desktop printers of only a few cubic inches in volume. Until recently, FDM technology had remained somewhat stagnant …

Multi-3d System: Advanced Manufacturing Through The Implementation Of Material Handling Robotics, Jose Luis Coronel Jr.

Open Access Theses & Dissertations

Since the rise of additive manufacturing (AM), innovation has been at the forefront. Additive Manufacturing systems that incorporate complex processes are steadily being developed. One example is the Multi3D System, which was designed to integrate the ability to print multi-material parts with that of embedding electronics. To achieve this automated process, the Multi3D incorporates a six-axis robotic arm to transfer a build platform containing a printed part, to various manufacturing stations (two fused deposition modeling (Stratasys, FDM400mc) systems and a computer numerical control router (Techno CNC Router). The robot is a Yaskawa Motoman MH50 chosen for its payload capacity of …

Study Of Materials And Machines For 3d Printed Large-Scale, Flexible Electronic Structures Using Fused Deposition Modeling, Seyeon Hwang

Open Access Theses & Dissertations

The 3 dimensional printing (3DP), called to additive manufacturing (AM) or rapid prototyping (RP), is emerged to revolutionize manufacturing and completely transform how products are designed and fabricated. A great deal of research activities have been carried out to apply this new technology to a variety of fields. In spite of many endeavors, much more research is still required to perfect the processes of the 3D printing techniques especially in the area of the large-scale additive manufacturing and flexible printed electronics.

The principles of various 3D printing processes are briefly outlined in the Introduction Section. New types of thermoplastic polymer …

3d Printed Impedance Elements By Micro-Dispensing, Ubaldo Robles Dominguez

Open Access Theses & Dissertations

Micro-dispensing allows electric circuits to be "3D printed," which can be used to give 3D printed systems electronic and electromagnetic functionality. The focus of this thesis is using micro-dispensing to fabricate capacitors and inductors. 3D printed impedance elements are capable of being more easily embedded, can be used to create structural electronics, and will have extensive applications in antennas, metamaterials, frequency selective surfaces, and more. This is the first known effort to print and measure impedance elements by micro-dispensing which holds great potential for manufacturing multi-material devices.