Engineering Commons^™

Boro-Austempering Treatment Of Ductile Cast Irons, Fábio Edson Mariani, Carolina Soares, Amadeu Lombardi Neto, George Totten, Luiz Carlos Casteletti

Mechanical and Materials Engineering Faculty Publications and Presentations

Samples of ductile cast irons alloyed with Cu, Cu-Ni and Cu-Ni-Mo were austempered, borided and boro-austempered and characterized for hardness and micro-adhesive wear behavior. The kinetics of layer formation was also studied. The boriding method used was molten borax bath, in periods of 2 and 4 hours at temperatures of 850, 900 and 950º C. The direct austempering treatment was performed immediately following the boriding treatment (from 850, 900 and 950º C) using molten salt baths at temperatures of 240, 300 and 360º C for 4 hours (boro-austempering treatment). For comparative purposes, the conventional austempering treatment was also conducted. Optical …

Mass Accretion And Ozone Reactivity Of Idealized Indoor Surfaces In Mechanically Or Naturally Ventilated Indoor Environments, Elliott T. Gall, Donghyun Rim

Mechanical and Materials Engineering Faculty Publications and Presentations

In indoor environments, accretion of mass to materials may provide sites for surface chemistry that differ from those of the original material. Since indoor surfaces are a major sink of oxidant gases, surface mass accretion may impact indoor O₃ chemistry. In this study, the effect of surface mass accretion on O₃ surface deposition was tested by deploying cleaned borosilicate glass plates in two types of indoor environments: a mechanically ventilated ( MV ) office and a naturally ventilated ( NV ) residence located in Singapore. In each environment, seven replicate glass plates and one field blank were deployed …

Direct Synthesis Of Graphene On Niobium And Niobium Nitride, Robin Ekeya, Otto Zietz

Undergraduate Research & Mentoring Program

Since its isolation by mechanical exfoliation in 2004, graphene has attracted enormous interest from the scientific community not the least because of its unique physical and electronic properties. Among these, graphene’s ballistic electron transport and proximity induced superconductivity make graphene-superconductor (GS) hybrid structures a scientifically promising area.

Three Speed 3d Printed Magnetic Gear, Robert J. Rutherford

Undergraduate Research & Mentoring Program

Power transmission is traditionally achieved with a mechanical gear. Mechanical gears require maintenance, cause vibration, and have no overload protection. Magnetic gears offer an innovative solution to these drawbacks as they do not require regular maintenance, have no need for lubrication, create very little acoustic noise, have built in overload protection and as a result of these advantages, have a longer lifetime of operation. This research focused upon the design, assembly and demonstration of the magnetic gear concept. The research used a solid works design, 3D printed ABS plastic housing, and use of neodymium magnets and ferromagnetic iron segments.

This …

Ozone Removal Efficiency And Surface Analysis Of Green And White Roof Hvac Filters, Omed A. Abbass, David Sailor, Elliott T. Gall

Mechanical and Materials Engineering Faculty Publications and Presentations

Heating, ventilation, and air-conditioning ( HVAC ) system filters from a commercial building were tested for their ability to remove ozone from intake air. Filters were taken from rooftop HVAC systems installed for two months: one located on a white membrane roof and the other on a vegetated green roof. One new, unused filter sample was tested as a reference. Samples from these filters were exposed to ozonated air streams at 40 and 120 ppb and relative humidity levels of 30% and 70%. Filter surfaces were analyzed with a scanning electron microscope to observe the structure and composition of the …

Real-Time Object Detection And Tracking On Drones, Tu Le

Undergraduate Research & Mentoring Program

Unmanned aerial vehicles, also known as drones, have been more and more widely used in recent decades because of their mobility. They appear in many applications such as farming, search and rescue, entertainment, military, and so on. Such high demands for drones lead to the need of developments in drone technologies. Next generations of commercial and military drones are expected to be aware of surrounding objects while flying autonomously in different terrains and conditions. One of the biggest challenges to drone automation is the ability to detect and track objects of interest in real-time. While there are many robust machine …

Aerospace Mission Outcome: Predictive Modeling, Ephraim Suhir

Mechanical and Materials Engineering Faculty Publications and Presentations

Human-in-the-Loop (HITL)-related models can be applied in various aerospace vehicular problems, when human qualifications and performance are crucial and the ability to quantify them is therefore imperative; since nobody is perfect, these evaluations should preferably be done on a probabilistic basis. The suggested models can also be used in many other areas of applied science and engineering, not even necessarily vehicular engineering, when a human encounters an extraordinary situation and should possess a sufficiently high human capacity factor (HCF) to successfully cope with an elevated mental workload (MWL). The incentive for probabilistic predictive modeling and the rationale for such modeling …

Corrosion Behavior Of Plasma Nitrided And Nitrocarburised Supermartensitic Stainless Steel, Frederico Augusto Pires Fernandes, Carlos Alberto Picone, George Totten, Luiz Carlos Casteletti

Mechanical and Materials Engineering Faculty Publications and Presentations

Supermartensitic stainles steels (SMSS's) are a new generation of martensitic steels that have been increasingly used in oil and gas applications due to their adequate corrosion resistance and mechanical properties. In the present study, SMSS specimens (UNS S41425) were solution heat treated and air cooled followed by plasma nitriding and nitrocarburising at 400, 450 and 500°C for 5h. The produced layers were characterized by optical microscopy, microhardness testing, X-ray diffraction and corrosion testing in NaCl 3.5% solution. Surface alloying with nitrogen or both nitrogen and carbon results in increased surface hardness and homogeneous layers in which layer thickness increases with …

Turbulence, Entrainment And Low-Order Description Of A Transitional Variable-Density Jet, Bianca Viggiano, Tamara S. Dib, N. Ali, L. G. Mastin, Raúl Bayoán Cal, S. A. Solovitz

Mechanical and Materials Engineering Faculty Publications and Presentations

Geophysical flows occur over a large range of scales, with Reynolds numbers and Richardson numbers varying over several orders of magnitude. For this study, jets of different densities were ejected vertically into a large ambient region, considering conditions relevant to some geophysical phenomena. Using particle image velocimetry, the velocity fields were measured for three different gases exhausting into air – specifically helium, air and argon. Measurements focused on both the jet core and the entrained ambient. Experiments considered relatively low Reynolds numbers from approximately 1500 to 10 000 with Richardson numbers near 0.001 in magnitude. These included a variety of …

Pathways For Mitigating Thermal Losses In Solar Photovoltaics, Rodolphe Vaillon, Oliver Dupre, Raúl Bayoán Cal, Marc Calaf

Mechanical and Materials Engineering Faculty Publications and Presentations

To improve the performance of solar photovoltaic devices one should mitigate three types of losses: optical, electrical and thermal. However, further reducing the optical and electrical losses in modern photovoltaic devices is becoming increasingly costly. Therefore, there is a rising interest in minimizing the thermal losses. These correspond to the reduction in electrical power output resultant of working at temperatures above 25 °C and the associated accelerated aging. Here, we quantify the impact of all possible strategies to mitigate thermal losses in the case of the mainstream crystalline silicon technology. Results indicate that ensuring a minimum level of conductive/convective cooling …

Flux Focusing Axial Magnetic Gear, Robert J. Rutherford

Undergraduate Research & Mentoring Program

Power transmission is traditionally achieved with a mechanical gear. These gears require maintenance, cause vibration, and have no overload protection. Magnetic gears (MGs) offer an innovative solution to these drawbacks as they do not require regular maintenance, have no need for lubrication, create very little acoustic noise, have built in overload protection and as a result of these advantages, have a longer lifetime of operation. The flux focusing axial magnetic gear (FFAMG) was assembled for future testing of power transmission, conversion, and generation applications.

Gears are used to transmit power by converting low speed-high torque rotary motion into high speed-low …

Deposition Velocity Dependence On Urban Morphology, Rawand Muzafar Rasheed

Undergraduate Research & Mentoring Program

Understanding the interactions between the atmospheric boundary layer and urban structures provides insights into emerging problems such as green building design as well as dispersion and deposition of pollutants on urban structures. Characterization of deposition velocity dependence through the naphthalene sublimation method on model urban structures is conducted herein where the analogous fundamental transport mechanisms of momentum and mass transport is obtained via mass of naphthalene transferred. Via wind tunnel experiments, results show that deposition velocity of naphthalene from urban structures increases with increased number of urban structures ahead of the point of investigation. This is attributed to the wakes …

Jet Bounce In Low Gravity, Caleb Turner

Undergraduate Research & Mentoring Program

Liquid jets rebound (‘bounce’) from superhydrophobic surfaces when they impinge at oblique angles. We call this interesting phenomena ‘jet bounce’ and in this work we investigate the phenomena at large length scales in a reduced gravitational environment. For example, for water at Reynolds numbers 0 < Re < 3500 and surface normal Weber numbers 0 < We < 60 we characterize the response of the jets on the hydrophobic surface in the brief 2.1s micro-gravity environment achieved using a drop tower. It is observed that by varying jet velocity, flow rate, jet diameter, and incident angle we observe up to four distinct regimes of behavior. The various regimes may be targeted for specific applications and we demonstrate a variety of unique jet bounce behaviors for applications such as no-touch, no-contact fluid-thermal transport for spacecraft unit operations such as contaminated water processing, device cooling, and cryogenic fluids transport and management.

Stable jet bounce from small diameter jet ≈ 1 mm and low impact angle. Characterizing Reynolds number ≈ 900 and normal Weber number ≤ 10 allow jet bounce to rebound in non-destructive behavior.

Conditional Averaging And Classification In The Near Wake Of A Wind Turbine Array Boundary Layer, Sarah E. Smith

Undergraduate Research & Mentoring Program

Flow perturbation induced by interaction with a turbine rotor produces considerable turbulence which can alter the productivity of subsequent units within a wind farm. Previous methods have characterized near wake vorticity of a single turbine as well as recovery distance for various turbine array configurations. This study aims to build from previous methods of analysis from the perspective of the rotor well within a turbine array and develop a model to examine points of significant imposition in relation to rotational effects. Hot wire anemometry was employed downstream of a turbine located in the middle of the third row in a …

The Effect Of Plasma On Graphene Quality In An Inductively Couple Plasma Chemical Vapor Deposition Reactor, Brendan Coyne

Undergraduate Research & Mentoring Program

Despite continued interest in research and application development, full scale graphene production is still limited by many factors including prohibitively high growth temperature requirements. Extremely high quality graphene growth is possible at high temperatures using chemical vapor deposition (CVD). Use of an inductively coupled plasma chemical vapor deposition (ICP CVD) reactor with the benefit of precursor gas decomposition through plasma generation, may provide possibility to reduce growth temperature. Herein, we report plasma’s effects on graphene growth by comparing growths of increasing power supplied to plasma generation and changes in precursor gas ratios. Plasma composition was characterized by ultraviolet and visible …

The Effectiveness Of Sanitary Inspections As A Risk Assessment Tool For Thermotolerant Coliform Bacteria Contamination Of Rural Drinking Water: A Review Of Data From West Bengal, India, Christian Snoad, Corey L. Nagel, Animesh Bhattacharya, Evan A. Thomas

Mechanical and Materials Engineering Faculty Publications and Presentations

The use of sanitary inspections combined with periodic water quality testing has been recommended in some cases as screening tools for fecal contamination. We conducted sanitary inspections and tested for thermotolerant coliforms (TTCs), a fecal indicator bacteria, among 7,317 unique water sources in West Bengal, India. Our results indicate that the sanitary inspection score has poor ability to identify TTC-contaminated sources. Among deep and shallow hand pumps, the area under curve (AUC) for prediction of TTC > 0 was 0.58 (95% confidence interval [CI] = 0.53–0.61) and 0.58 (95% CI = 0.54–0.62), respectively, indicating that the sanitary inspection score was only …

Development And Training Of A Neural Controller For Hind Leg Walking In A Dog Robot, Alexander J. Hunt, Nicholas Szczecinski, Roger Quinn

Mechanical and Materials Engineering Faculty Publications and Presentations

Animals dynamically adapt to varying terrain and small perturbations with remarkable ease. These adaptations arise from complex interactions between the environment and biomechanical and neural components of the animal’s body and nervous system. Research into mammalian locomotion has resulted in several neural and neuro-mechanical models, some of which have been tested in simulation, but few “synthetic nervous systems” have been implemented in physical hardware models of animal systems. One reason is that the implementation into a physical system is not straightforward. For example, it is difficult to make robotic actuators and sensors that model those in the animal. Therefore, even …

Reversible Control Of The Magnetization Of Fe₃O₄ Via Lithium Ions, Guodong Wei, Lin Wei, Dong Wang, Yufeng Tian, Yanxue Chen, Shishen Yan, Liangmo Mei, Jun Jiao

Mechanical and Materials Engineering Faculty Publications and Presentations

In this report, a reversible control of Fe₃O₄ saturated magnetization by Li ions is demonstrated. A miniature Li ion battery (LIB) was assembled using a Fe₃O₄ nanoparticle layer as the active cathode. A stable magnetism modulation is realized by a nondestructive electrochemical process in which the lithium insertion results in a valence change and partial redistribution of Fe cations in the crystal structure. The relation between the discharge voltage and the chemical phases were studied by ex situ X-ray diffraction and magnetic measurement. In a suitable discharge potential range, a reversible control of Fe₃O₄ saturated magnetization was obtained without structural …

Fifty-Plus-Year Postflight Analysis Of First Fluid Experiment Aboard A Spacecraft, Mark M. Weislogel, Yongkang Chen, William J. Masica, Fred J. Kohl, Robert D. Green

Mechanical and Materials Engineering Faculty Publications and Presentations

This year marks the 55th anniversary of the first fluid physics experiment performed aboard a spacecraft during the Mercury-Atlas 7 mission. Since then, NASA has conducted over 80 fluids physics experiments aboard a variety of spacecraft, many of which have enhanced the understanding of large-length-scale capillary phenomena relevant to liquid management in the weightless state. As both celebration and demonstration, the Mercury-Atlas 7 fluids experiment is revisited in light of the current understanding of large-length-scale capillary fluidics. Employing a modern numerical tool, a rich variety of experimental outcomes are discovered that were not observed during the flight experiment. Interestingly, experimental …

Reversible Control Of The Magnetization Of Spinel Ferrites Based Electrodes By Lithium-Ion Migration, Guodong Wei, Lin Wei, Dong Wang, Yanxue Chen, Yufeng Tian, Shishen Yan, Liangmo Mei, Jun Jiao

Mechanical and Materials Engineering Faculty Publications and Presentations

Lithium-ion (Li-ion) batteries based on spinel transition-metal oxide electrodes have exhibited excellent electrochemical performance. The reversible intercalation/deintercalation of Li-ions in spinel materials enables not only energy storage but also nondestructive control of the electrodes’ physical properties. This feature will beneft the fabrication of novel Li-ion controlled electronic devices. In this work, reversible control of ferromagnetism was realized by the guided motion of Li-ions in MnFe₂O₄ and γ-Fe₂O₃ utilizing miniature lithium-battery devices. The in-situ characterization of magnetization during the Li-ion intercalation/deintercalation process was conducted, and a reversible variation of saturation magnetization over 10% was observed …

Anisotropic Character Of Low-Order Turbulent Flow Descriptions Through The Proper Orthogonal Decomposition, Nicholas Hamilton, Murat Tutkun, Raúl Bayoán Cal

Mechanical and Materials Engineering Faculty Publications and Presentations

Proper orthogonal decomposition (POD) is applied to distinct data sets in order to characterize the propagation of error arising from basis truncation in the description of turbulence. Experimental data from stereo particle image velocimetry measurements in a wind turbine array and direct numerical simulation data from a fully developed channel flow are used to illustrate dependence of the anisotropy tensor invariants as a function of POD modes used in low-order descriptions. In all cases, ensembles of snapshots illuminate a variety of anisotropic states of turbulence. In the near wake of a model wind turbine, the turbulence field reflects the periodic …

Investigating Co2 Removal By Ca- And Mg-Based Sorbents With Application To Indoor Air Treatment, Elliott T. Gall, Cem Sonat, William W. Nazaroff, Cise Unluer

Mechanical and Materials Engineering Faculty Publications and Presentations

Indoor carbon dioxide (CO 2 ) levels serve as an indicator of ventilation sufficiency in relation to metabolic effluents. Recent evidence suggests that elevated CO 2 exposure (with or without other bioeffluents) may cause adverse cognitive effects. In shelter-in-place (SIP) facilities, indoor CO 2 levels may become particularly elevated. This study evaluates four low-cost alkaline earth metal oxides and hydroxides as CO 2 sorbents for potential use in indoor air cleaning applications. Sorbents studied were MgO, Mg(OH) 2 , Ca(OH) 2 and commercially available soda lime. Uncarbonated sorbents characterized with nitrogen adsorption porosimetry showed BET surface areas in the 5.6–27 …

Focused-Based Multifractal Analysis Of The Wake In A Wind Turbine Array Utilizing Proper Orthogonal Decomposition, Naseem Ali, Hawwa Falih Kadum, Raúl Bayoán Cal

Mechanical and Materials Engineering Faculty Publications and Presentations

Hot-wire anemometry measurements have been performed in a 3×3 wind turbine array to study the multifractality of the turbulent kinetic energy dissipation. A multifractal spectrum and Hurst exponents are determined at nine locations downstream of the hub height, bottom and top tips. Higher multifractality is found at 0.5D and 1D downstream of the bottom tip and hub height. The second order of the Hurst exponent and combination factor shows the ability to predict the flow state in terms of its development. Snapshot proper orthogonal decomposition (POD) is used to identify the coherent and incoherent structures and to reconstruct the stochastic …

Distribution Of Mean Kinetic Energy Around An Isolated Wind Turbine And A Characteristic Wind Turbine Of A Very Large Wind Farm, Gerard Cortina, Marc Calaf, Raul Bayoan Cal

Mechanical and Materials Engineering Faculty Publications and Presentations

An isolated wind turbine and a very large wind farm are introduced into large-eddy simulations of an atmospheric boundary layer. The atmospheric flow is forced with a constant geostrophic wind and a time-varying surface temperature extracted from a selected period of the CASES-99 field experiment. A control volume approach is used to directly compare the transfer of mean kinetic energy around a characteristic wind turbine throughout a diurnal cycle considering both scenarios. For the very large wind farm case, results illustrate that the recovery of mean kinetic energy around a wind turbine is dominated by the vertical flux, regardless of …

Bioaerosol Deposition On An Air-Conditioning Cooling Coil, Yan Wu, Ailu Chen, Irvan Luhung, Elliott T. Gall, Qingliang Cao, Victor Wei-Chung Chang, William W. Nazaroff

Mechanical and Materials Engineering Faculty Publications and Presentations

This study is concerned with the role of a fin-and-tube heat exchanger in modifying microbial indoor air quality. Specifically, depositional losses of ambient bioaerosols and particles onto dry (not cooled) and wet (cool) coil surfaces were measured for different airspeeds passing through the test coil. Total, bacterial and fungal DNA concentrations in condensate water produced by a wet coil were also quantified by means of fluorescent dsDNA-binding dye and qPCR assays. Results revealed that the deposition of bioaerosols and total particles is substantial on coil surfaces, especially when wet and cool. The average deposition fraction was 0.14 for total DNA, …

Puddle Jumping: Spontaneous Ejection Of Large Liquid Droplets From Hydrophobic Surfaces During Drop Tower Tests, Babek Attari, Mark M. Weislogel, Andrew Paul Wollman, Yongkang Chen, Trevor Snyder

Mechanical and Materials Engineering Faculty Publications and Presentations

Large droplets and puddles jump spontaneously from sufficiently hydrophobicsurfaces during routine drop tower tests. The simple low-cost passive mechanism can in turn be used as an experimental device to investigate dynamic droplet phenomena for drops up to 104 times larger than their normal terrestrial counterparts. We provide and/or confirm quick and qualitative design guides for such “drop shooters” as employed in drop tower tests including relationships to predict droplet ejection durations and velocities as functions of drop volume, surface texture, surface contour, wettability pattern, and fluid properties including contact angle. The latter is determined via profile image comparisons with numerical …

Effect Of Fiber Material On Ozone Removal And Carbonyl Production From Carpets, Omed A. Abbass, David J. Sailor, Elliott T. Gall

Mechanical and Materials Engineering Faculty Publications and Presentations

Indoor air quality is affected by indoor materials such as carpets that may act as sources and/or sinks of gas-phase air pollutants. Heterogeneous reactions of ozone with carpets may result in potentially harmful products. In this study, indoor residential carpets of varying fiber types were tested to evaluate their ability to remove ozone, and to assess their role in the production of carbonyls when exposed to elevated levels of ozone. Tests were conducted with six types of new unused carpets. Two sets of experiments were conducted, the first measured ozone removal and ozone deposition velocities, and the second measured primary …

Inverse Structure Functions In The Canonical Wind Turbine Array Boundary Layer, Bianca Viggiano, Moira Gion, Naseem Ali, Murat Tutkun, Raúl Bayoán Cal

Mechanical and Materials Engineering Faculty Publications and Presentations

Wind tunnel measurements for a 3×3 canonical wind turbine array boundary layer are obtained using hot-wire anemometer velocity signals. Two downstream locations are considered, referring to the near- and far-wake, and 21 vertical points are acquired per profile. Velocity increments and exit distances are used to quantify inverse structure functions at both downstream locations. Inverse structure functions in the near-wake show a similar profile for the main vertical locations, but diverge as the moment is increased. In the far-wake, inverse structure functions converge toward a single function for all vertical location and moments. The scaling exponents for inverse structure functions …

High-Performance Self-Powered Photodetectors Based On Zno/Zns Core-Shell Nanorod Arrays, Hailing Lin, Lin Wei, Cuncun Wu, Yanxue Chen, Shishen Yan, Liangmo Mei, Jun Jiao

Mechanical and Materials Engineering Faculty Publications and Presentations

In recent years, there is an urgent demand for high-performance ultraviolet photodetectors with high photosensitivity, fast responsivity, and excellent spectral selectivity. In this letter, we report a self-powered photoelectrochemical cell-type UV detector using the ZnO/ZnS core-shell nanorod array as the active photoanode and deionized water as the electrolyte. This photodetector demonstrates an excellent spectral selectivity and a rapid photoresponse time of about 0.04 s. And the maximum responsivity is more than 0.056 (A/W) at 340 nm, which shows an improvement of 180 % compared to detectors based on the bare ZnO nanorods. This improved photoresponsivity can be understood from the …

Study Design Of A Cluster-Randomized Controlled Trial To Evaluate A Large-Scale Distribution Of Cook Stoves And Water Filters In Western Province, Rwanda, Corey L. Nagel, Miles Kirby, Laura D. Zambrano, Ghislaine Rosa, Christina K. Barstow, Evan A. Thomas, Thomas Clasen

Mechanical and Materials Engineering Faculty Publications and Presentations

Background: In Rwanda, pneumonia and diarrhea are the first and second leading causes of death, respectively, among children under five. Household air pollution (HAP) resultant from cooking indoors with biomass fuels on traditional stoves is a significant risk factor for pneumonia, while consumption of contaminated drinking water is a primary cause of diarrheal disease. To date, there have been no largescale effectiveness trials of programmatic efforts to provide either improved cookstoves or household water filters at scale in a low-income country. In this paper we describe the design of a clusterrandomized trial to evaluate the impact of a national-level program …