Engineering Commons^™

Human Factors In Aviation Maintenance: Understanding Errors, Management, And Technological Trends, Rajee Olaganathan

Publications

Aircraft maintenance and inspection are complex systems that work on a time-based schedule and require teamwork of different professionals to maintain the airworthiness of aircraft. Errors in maintenance and inspection processes cause in-flight engine shutdowns, flight delays, flight cancellation, sometimes resulting in accidents and incidents that cause significant economic consequences. Due to the substantial impact on both safety and financial aspects of an air carrier, this paper focuses on hangar maintenance as the work is carried out across several shifts by different technicians, addressing various human factor issues that contribute to errors. The paper will also briefly discuss shift work …

Assessing Past Airworthiness Directives And How Safety Management Systems May Benefit Aviation Product Design And Manufacturing, Damon Lercel Ph.D., Manoj Patankar Ph.D., Richard Steckel Ph.D.

Journal of Aviation/Aerospace Education & Research

The European Union Aviation Safety Agency (EASA) continues to promulgate Safety Management Systems (SMS) across aviation organizations when it recently issued SMS requirements for EASA certificated Part 145 maintenance, repair and overhaul (MRO) organizations and Part 21 Design & Manufacturing (D&M) organizations. Currently, the Federal Aviation Administration (FAA) has no such rule in place for these U.S.-based organizations, which may challenge those doing business in countries where EASA policies apply. Given that a majority of the United States’ D&M and MRO population is made up of smaller organizations, it is likely a U.S. SMS regulation will require justification of the …

Metal Organic Framework Modifications Of Structural Fibers, Marwan Al-Haik

Publications

A reinforced carbon composite can include a carbon sub­strate and a metal organic framework bonded to the carbon substrate. For example, a reinforced carbon composite can include a first layer, a second layer, and a resin adhered to the first layer and the second layer. The first layer can include a carbon substrate and a metal organic framework bonded to the carbon substrate. The second layer can include a carbon substrate and a metal organic framework bonded to the carbon substrate.

An Investigation Into The Economic Useful Life Of Commercial Aircraft As Impacted By Maintenance And Economic Variables, Robert Gallagher

Doctoral Dissertations and Master's Theses

This research involved examining the economic useful life of commercial aircraft and the impact of maintenance and economic variables on the viability and longevity of the asset. The data sample consisted of the entire population of Boeing commercial aircraft produced between 1956 and 2021. The objective was to determine the effect of both maintenance and economic variables on the longevity and usefulness of commercial aircraft. As manufacturers work with issues such as service life, economic life, safety, and critical design features, those in the aviation community focus on the operational side of the equation––how long can one operate the asset, …

The Value Of Strong Partnerships To Build A Successful Aviation Maintenance Career Pathway Program For Transitioning Military Service Members, Angela C. Albritton, Kenneth Witcher Ph.D., Christopher Toppin

National Training Aircraft Symposium (NTAS)

The aerospace industry is competing with other industries for a qualified workforce, and many of those competing industries are investing heavily in creating workforce development pipelines. Boeing (2021) forecasts that 626,000 new aviation maintenance technicians will be needed over the next 20 years. If the aerospace industry is unable to recruit the skilled workforce they require, it could have a ripple effect felt globally. Career pathway programs are emerging as essential to inspiring and recruiting the next generation of aviation professionals. How can industry, academia and government work together to find more innovative ways to address the growing need for …

Neutralization Of Fuel Tankering Emissions For Environmental Sustainability, Peter O'Reilly, Maria Petrescu, Fabricio Sulzbacher, Diogo Coutinho

National Training Aircraft Symposium (NTAS)

As aviation has been one of the fastest-growing sources of emissions, this paper explores sustainable solutions in the equation of the economic savings from the fuel tankering practice, in a way it could represent gains of credibility for this industry (Boussauw & Vanoutrive, 2019). The fuel expenses in Brazil have been responsible for the highest operational cost for the airlines and, as a result, there has been an ongoing pursuit of the highest level of efficiency (ANAC, 2019). In this context, this study has been focused on the emerging Brazilian aviation market, and uses primary data collected from three major …

Improved Feedback Mechanisms Of The Hydraulics Sandbox Simulator, Karen J. Johnson, Martin Hebel

National Training Aircraft Symposium (NTAS)

The proposed presentation will include the following project and results from implementation in an aircraft hydraulic systems course.

In 2020 we developed a digital hydraulics system schematic sandbox for use in an FAA Part 147 airframe maintenance technician training program (See Figure 1). The sandbox allows students to drag-drop-connect components used in systems such as those found in aircraft. It allows them to ‘test-connect’ the components to get feedback on correct and incorrect ‘construction’. As shown in Figure 1, light green ‘hoses’ are correct supply connections, dark green are correct return connections and red are incorrect connections per established rules …

The Impact Of Unscheduled Maintenance To An Airline’S On Time Performance, Augusto Dalazen, Beatriz Barbi, Beatriz Ponzoni, Giovanna Simões, Lucas Kamalakian

Student Works

Unscheduled maintenance events have a significant impact on airlines performance and network operations. Some events can have its consequences minimized by simple actions due to its simplicity and lack of influence in the safe conduction of a flight.

This study aimed on collecting data regarding the cost and consequences of ground turn back events in the Airbus A320 family. The study suggested that after the implementation of proper supporting regulation on Crew Applied MEL, money would be saved as well as network disruption consequences could be avoided.

The data presented in this study reflects current Brazilian legislation, and data from …

Metal Organic Framework Modifications Of Structural Fibers, Marwan Al-Haik

Publications

A reinforced carbon composite can include a carbon sub­strate and a metal organic framework bonded to the carbon substrate. For example, a reinforced carbon composite can include a first layer, a second layer, and a resin adhered to the first layer and the second layer. The first layer can include a carbon substrate and a metal organic framework bonded to the carbon substrate. The second layer can include a carbon substrate and a metal organic framework bonded to the carbon substrate.

Conceptual Design Of Fuel Dumping System In Aircraft, Naveen M. Kumar Mr., Ravi A. Kannan Be., Magesh L Be., Praveen T. Kumar Be., Vijay K. Babu Me., Prashanth Radhakrishnan Be.

International Journal of Aviation, Aeronautics, and Aerospace

Airlines release the unburned jet fuel into the atmosphere to reduce the weight of aircraft before landing. Sometimes, aircraft reach a weight more than takeoff weight while departing from the airport. Therefore, the pilot follows the ATC comment to dump fuel into the atmosphere to reduce the aircraft's weight to avoid accidents. Due to fuel dumping, an airline faces fuel consumption, loss, and several diseases affect environmental pollutants, and living things. The total fuel consumption of commercial airlines worldwide in 2021 is 57 billion gallons. If jet fuel routinely hit the ground, it would pollute water and land and damage …

Fatigue In Aircraft Maintenance Technician Schools, Natalie Zimmermann, Peng Hao Wang, Keegan Pullen

International Journal of Aviation, Aeronautics, and Aerospace

Fatigue has long been identified as a human factor in aviation. Subsequently, a series of studies have highlighted fatigue-related elements within the context of the aviation industry, focusing on the flight deck – with some extension to flight students – and aviation maintenance activities. However, the latter has not been as deeply examined as its flight crew-centered counterpart. Similarly – if not more significantly – fatigue experienced by aircraft maintenance technician (AMT) students is scarcely explored, especially in comparison to the research conducted to understand fatigue in flight schools. AMT students are subject to comparable, but not the same, experiences …

Neutralization Of Fuel Tankering Emissions For Environmental Sustainability, Marcos Café, Diogo Coutinho, Daniel Martinelli, Alex Shigihara, Fabricio Sulzbacher

Student Works

The strategy adopted had verified the impacts of Fuel Tankering by the total value assessment in the Brazilian aviation industry in 2019, recommending practical actions to compensate and neutralize damages caused on the environment.

The importance of sustainability has significantly increased over the past years.

The aviation industry has represented an important pillar helping society to meet their present needs, without compromising the environment and future generations.

The present research had as main objective to verify if the Brazilian aviation industry can neutralize the carbon emissions from Fuel Tankering, a practice of refueling more than necessary to gain financial leverage …

Aessa Young Professionals Forum Webinar “Technologies And Skills That Will Gearup The Aerospace Industry Post Pandemic” - A Global Perspective With An Emphasis On South Africa October 2021, Linda Vee Weiland

Publications

A webinar presentation for AeSSA Young Professionals.

Helicopter Shaft Heating Parameters For Polyamide-11 Coating, Selim Kevran Ph.D, Uğur Ati̇ci̇

International Journal of Aviation, Aeronautics, and Aerospace

In this study, the heating parameters required for polyamide-11 (P11) coating of the helicopter shaft were investigated. The torsion value created by the force applied to the middle of the helicopter's shaft is measured. Heating before coating affects the torsion value of the shaft. A new heating mechanism has been designed to cover the shaft surface without changing the torsion value of the shaft. Thus, the coating surface is left inside the furnace and the torsion measurement area outside of the furnace. Taguchi method was used to determine heating parameters such as furnace type, initial temperature and heating time. The …

Certificated Amts: What Will Encourage More Women To Become Aviation Maintenance Technicians?, Gail Y. Rouscher Ph.D.

National Training Aircraft Symposium (NTAS)

This paper examines practices that are used in STEM fields to attract women in order to understand how those tactics may to entice women to join the ranks of certified AMTs. According to the FAA, the estimated active mechanic certificates held as of December 31, 2018 was 292,002. Of those 292,002 it is estimated that 7,133 or 2.4% were held by women. In 2009, there were 329,027 active mechanics certificates held and 6,980 or 2.1% were held by women. There was steady growth of certificated women mechanics from 2009 through 2015 – growing from 2.1% to 2.5% respectively. In 2016, …

Under Pressure: Decision Making In Aircraft Maintenance And The Role Of Gender, Stephanie Douglas Ph.D., Bettina M. Mrusek Ph.D.

National Training Aircraft Symposium (NTAS)

In aircraft maintenance, leaders are under near-constant pressure to maintain airworthiness. Every minute an aircraft cannot fly due to maintenance represents financial waste. Decisions are therefore made in a relatively quick fashion. A leader evaluates the situation, identifies a course of action and then communicates this message to a team of technicians. However, gender influences regarding leaders’ decisions can influence team members’ perceptions of those decisions.

The study will measure decision making methods of leaders in aircraft maintenance and the perceptions of the technicians. It informs how gender influences decision making from both the leader and follower perspective. The expected …

Drones Are Everywhere!, Andreas Wesemann Ph.D.

National Training Aircraft Symposium (NTAS)

Drones are everywhere! Using technology to enhance learning in collegiate and secondary school education.

Unmanned Aerial Systems are invading our campus at Utah State University, and we see drones flying everywhere. Using hands-on activities, including design, building and actually flying, students are becoming FAA certified Remote Pilot as part of a new minor at USU. This workshop will discover how this program was created, how the use of active learning labs compliment student programs in all disciplines from journalism to business, and landscape architecture to natural resources. Using examples from the first two years of course offerings, participants will discover …

Aviation Maintenance Safety Management Challenges : Thematic Analysis, Tori Kobayashi, Brent D. Bowen

Student Works

Aircraft maintenance is a fundamental and necessary element in any aviation operation. In order to be considered safe and airworthy, operators must be diligent in the way aircraft are maintained and how employees are performing. A safety management system (SMS) is an organized approach by management to include every employee of a company that standardizes the procedures a company will follow to improve safety. The structure of SMS was designed by the International Civil Aviation Organization in order to be standardized across different countries and types of operations. Currently, only part 121 U.S. commercial airlines are mandated by the Federal …

Repairer Reporting System User Analysis For Sms Compliance In Aviation Maintenance, Mark D. Miller, Bettina Mrusek

Publications

To resolve the issue of human error in maintenance the REPAIRER reporting system is revisited as it has great potential by combining a human factors analysis with a risk management safety reporting mechanism. It is also timely as a human factors centered safety reporting method like the REPAIRER could now be feasibly implemented through the new mandatory FAA (Federal Aviation Administration) FAR 121 requirement to use SMS (Safety Management System) pillars and through the new FAA MxHF human factors training. With the current FAA support in place and the ever growing need to add human factors to combat human error …

Implementing The Repairer Human Factors Safety Reporting System Through Mrm (Mxhf) To Meet Sms Compliance In Aviation Maintenance, Mark D. Miller, Bettina Mrusek

Publications

Reiterating the importance of having a human factor related safety reporting system for aviation maintenance to reduce human error and utilizing it to gain SMS compliance, the REPAIRER method of identifying and reporting human factors hazards in aviation maintenance is reintroduced. How and why the REPAIRER method system is of such importance in the implementation of aviation maintenance safety programs can be linked to the success and evolution of maintenance resource management and human factors programs which have been effective in reducing human error in aviation maintenance. These programs are rooted in effective communication methods, as well as the identification …

Engine Light Repair Shop Evaluation For A Brazilian Airline, Gustavo Henrique Melhado Trevilatto, Marcelo Teodoro Miranda

Graduate Student Works

The maintenance cost of a commercial aircraft comprises airframe, components, and engines. The most expensive of them are engines, which may represent up to 60% of an aircraft cost, and therefore will have a significant impact on any airline finance. As a result, engine fleet maintenance management is crucial for any airline sustainability. Apart from heavy maintenance where life limited parts are replaced and its performance restored, aircraft engines are often required to come off wing for light repair due to operational issues like foreign object damage, high oil consumption, and vibration issues. In other cases, even though being operational, …

Safety Culture Awareness In Aviation Maintenance: Foundations To Present, Tori Kobayashi

Student Works

Safety Culture awareness in aviation maintenance organizations is necessary for the performance of effective maintenance and the safe operation of aircraft. Maintenance organizations that promote a strong culture of safety encourage honesty and integrity within the workplace. The environment where maintenance is performed differs from other aviation related operations. The promotion of safety in maintenance operations has been proven over time in publications written by the earliest pioneer in aviation safety, Jerome Lederer. The awareness of safety culture in aviation maintenance has evolved with the industry to the present day.

Satellite Maintenance: An Opportunity To Minimize The Kessler Effect, Bettina M. Mrusek Dr.

International Journal of Aviation, Aeronautics, and Aerospace

Recently, there has been an emphasis on the growing problem of orbital debris. While the advantages of placing satellites into space are numerous, advances in satellite technology combined with the growth of the industry have resulted with a significant amount of debris in the orbits surrounding our planet. The harshness of the space environment has also contributed to the debris, as evidenced by the number of objects currently in orbit which are not operational. As the amount of debris grows, so too does the likelihood of collisions, ultimately culminating in the Kessler Effect. However, recent advances in propulsion, advanced navigation, …

Financial Evaluation For A Brazilian Airline To Conduct Aeronautical Components Repair In Brazil, Ana Moreno Sandoval, Enzo Canavesi Luizetto, Joao Paulo Panssiera, Klaus Goulart Brum

Graduate Student Works

The current economic world volatility, as well as the increasing cost of fuel and security procedures established by the worldwide authorities, force the air carriers to search for alternatives to reduce their operational costs. The maintenance costs are a significant subject for the air carriers, therefore, any cost reduction obtained without maintenance service disruption, may provide an opportunity to enhance the airline competitiveness (Fritzsche, 2014).

The purpose of this research is to evaluate and compare the technical and financial aspects of performing aircraft components repair in house for a Brazilian airline versus outsourcing the servicing to a homologated company outside …

Application Of Dupont’S Dirty Dozen Framework To Commercial Aviation Maintenance Incidents, Greg M. Mellema

Doctoral Dissertations and Master's Theses

This study examined the 12 preconditions for maintenance errors commonly known as the Dirty Dozen and applied them to actual incident and accident data provided by a participating airline (PA). The data provided by the PA consisted of Maintenance Event Reports (MERs) (reactive), Maintenance Operations Safety Assessment (MOSA) reports (proactive), and the results of the 2017 Maintenance Climate Awareness Survey (MCAS) (subjective). The MER and MOSA reports were coded by aviation maintenance subject matter experts (SMEs) using the 12 Dirty Dozen categories as the coding scheme, while the MCAS responses were parsed according to the precondition category they best represented. …

Uas Maintenance: A Critical Component In Maintaining Airworthiness, Bettina M. Mrusek Ph.D., Patti J. Clark Ph.D., Kristy W. Kiernan Ph.D.

National Training Aircraft Symposium (NTAS)

Over the last several decades, the notion of traditional aircraft design has significantly changed. While there are many modern aircraft that resemble earlier models, their components, systems, and overall architecture have evolved, including the introduction of small unmanned aircraft systems. Despite the growing consumer attraction to own and operate these aircraft, the subsequent impact on safety is an area of intense concern. The requirement of an established maintenance program for manned aircraft is rooted in ensuring that all aircraft are deemed safe for flight. Preventive maintenance schedules are based on component reliability data, which minimizes unnecessary maintenance while preventing maintenance-related …

Human Factors Evaluation Of Laptops As A Technical Data Repository In Aircraft Maintenance, Sarah Talley, Christopher Groom

National Training Aircraft Symposium (NTAS)

Digital technology is employed more and more in society for both personal and professional use. Specifically, laptops and tablets are used in diverse environments in a variety of capacities. In the aircraft maintenance environment, many instances of technical data repositories exist in paper form. Retrieval and interaction with these documents can be limiting and introduce human factors that are less than ideal for maintenance operations. The deployment of laptops can alleviate some of those strains and offer a more ergonomic solution for technical data repositories. However, despite the many benefits introduced by technology, laptops may also present ergonomic strains not …

Enhancing Aviation Maintenance Training Using Scenario-Based Education, Raymond Thompson

National Training Aircraft Symposium (NTAS)

Aviation maintenance technician training programs primarily utilize general aviation equipment. Most graduates in the current demand-driven environment are taking positions with air carriers and MRO’s. Industry reports that new technicians required between 2 – 5 years of further training and experience to be considered able to work independently on the shop floor which exacerbates the technician shortage.

Scenario-based education provides graduates with an experience that provides a greater understanding of how large aircraft maintenance is developed and delivered in comparison to small general aviation aircraft. This will allow new hires to become capable of independent work in a shorter time …

Holographic Micro-Simulations To Enhance Aviation Training With Mixed Reality, Lori Brown Fraes, Msc, Hfavn

National Training Aircraft Symposium (NTAS)

Mixed reality technologies present a new medium, a new paradigm of augmented reality, where for the first time we have the ability to take the analog world and superimpose digital training artifacts and create a ‘mixed reality’ to enhance aviation training. Digital computing headsets such as Microsoft HoloLens are intuitive and offer a natural means of interaction with no computer, wire or touch-screen. This approach has several practical advantages to overlay holographic elements onto real-world crew environments which makes holographic micro-simulations particularly suited to aviation training and education. Unlike virtual reality—the user is not isolated from their surroundings. MR allows …

Book Review: Fundamentals Of International Aviation, Alan Bender

International Journal of Aviation, Aeronautics, and Aerospace

Not applicable.