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Full-Text Articles in Engineering

Development Of Criteria For Lamina Emergent Mechanism Flexures With Specific Application To Metals, Devin Bradley Ferrell Apr 2010

Development Of Criteria For Lamina Emergent Mechanism Flexures With Specific Application To Metals, Devin Bradley Ferrell

Theses and Dissertations

This thesis introduces new revolute and torsional lamina emergent mechanism (LEM) flexure designs that are suited for use in metals. Previous LEM flexures have been designed for use in highly elastic materials, such as polymers. In extending LEM flexure designs to metals, a LEM flexure design criteria is also introduced. The LEM flexure criteria is based on relative performance between the LEM flexure and a performance datum which the LEM flexure must improve upon. This performance datum, or benchmark, is a section of lamina that is of the same overall length, width, and thickness as the LEM flexure. An analysis …


A Design Framework That Employs A Classification Scheme And Library For Compliant Mechanism Design, Brian Mark Olsen Apr 2010

A Design Framework That Employs A Classification Scheme And Library For Compliant Mechanism Design, Brian Mark Olsen

Theses and Dissertations

Limited resources are currently available to assist engineers in implementing compliant members into mechanical designs. As a result, engineers often have little to no direction incorporating compliant mechanisms. This thesis develops a conceptual design framework and process that utilizes a proposed classification scheme and a library of mechanisms to help engineers incorporate compliant mechanisms into their applications. As the knowledge related to the synthesis and analysis of compliant mechanisms continues to grow and mature, and through the classification scheme established in this thesis, compliant mechanisms may become more extensively used in commercial mechanical designs. This thesis also demonstrates a design …


Off-Axis Stiffness And Piezroresistive Sensing In Large-Displacement Linear-Motion Microelectromechanical Systems, David G. Smith Aug 2009

Off-Axis Stiffness And Piezroresistive Sensing In Large-Displacement Linear-Motion Microelectromechanical Systems, David G. Smith

Theses and Dissertations

Proper positioning of Microelectromechanical Systems (MEMS) components influences the functionality of the device, especially in devices where the motion is in the range of hundreds of micrometers. There are two main obstacles to positioning: off-axis displacement, and position determination. This work studies four large-displacement devices, their axial and transverse stiffness, and piezoresistive response. Methods for improving the device characteristics are described. The folded-beam suspension, small X-Bob, large X-Bob and double X-Bob were characterized using non-dimensional metrics that measure the displacement with regard to the size of the device, and transverse stiffness with regard to axial stiffness. The stiffness in each …


Integrated Piezoresistive Sensing For Feedback Control Of Compliant Mems, Robert K. Messenger Oct 2007

Integrated Piezoresistive Sensing For Feedback Control Of Compliant Mems, Robert K. Messenger

Theses and Dissertations

Feedback control of MEMS devices has the potential to significantly improve device performance and reliability. One of the main obstacles to its broader use is the small number of on-chip sensing options available to MEMS designers. A method of using integrated piezoresistive sensing is proposed and demonstrated as another option. Integrated piezoresistive sensing utilizes the inherent piezoresistive property of polycrystalline silicon from which many MEMS devices are fabricated. As compliant MEMS structures flex to perform their functions, their resistance changes. That resistance change can be used to transduce the structures' deflection into an electrical signal. This dissertation addresses three topics …


Large-Displacement Linear-Motion Compliant Mechanisms, Allen B. Mackay May 2007

Large-Displacement Linear-Motion Compliant Mechanisms, Allen B. Mackay

Theses and Dissertations

Linear-motion compliant mechanisms have generally been developed for small displacement applications. The objective of the thesis is to provide a basis for improved large-displacement linear-motion compliant mechanisms (LLCMs). One of the challenges in developing large-displacement compliant mechanisms is the apparent performance tradeoff between displacement and off-axis stiffness. In order to facilitate the evaluation, comparison, and optimization of the performance of LLCMs, this work formulates and presents a set of metrics that evaluates displacement and off-axis stiffness. The metrics are non-dimensionalized and consist of the relevant characteristics that describe mechanism displacement, off-axis stiffness, actuation force, and size. Displacement is normalized by …


Multi-Stable Compliant Rolling-Contact Elements, Peter Andrew Halverson May 2007

Multi-Stable Compliant Rolling-Contact Elements, Peter Andrew Halverson

Theses and Dissertations

The purpose of this research is the development of design concepts and models of large-angle, compliant, multistable, revolute joints. This research presents evidence of the capability of these models and concepts by presenting a case study in which the miniaturization of revolute joints are examined. Previous attempts at multistable revolute joints can be categorized into two categories: compliant and non-compliant mechanisms. Non-compliant multistable revolute joints are typified by a combination of pin-in-slot joints, springs, and detents. Due to factors inherit in design, noncompliant joints often succumb to friction, wear, and undesirable motion, that leads to a decline in performance. Compliant …


The Piezoresistive Effect In Microflexures, Gary K. Johns Dec 2006

The Piezoresistive Effect In Microflexures, Gary K. Johns

Theses and Dissertations

The objective of this research is to present a new model for predicting the piezoresistive effect in microflexures experiencing bending stresses. A linear model describing piezoresistivity exists for members in pure tension and compression. Extensions of this model to more complex loading conditions do not match experimental results. An accurate model of piezoresistivity in complex loading conditions would expand the design possibilities of piezoresistive devices. A new model to predict piezoresistive effects in tension, compression, and more complex loading conditions is proposed. The focus of this research is to verify a unidirectional form of this proposed model for microflexures in …


Design And Fabrication Of Rotationally Tristable Compliant Mechanisms, Tyler M. Pendleton Sep 2006

Design And Fabrication Of Rotationally Tristable Compliant Mechanisms, Tyler M. Pendleton

Theses and Dissertations

The purpose of this research is to develop the tools necessary to create tristable compliant mechanisms; the work presents the creation of models and concepts for design and a demonstration of the feasibility of the designs through the fabrication of tristable compliant mechanism prototypes on the macro scale. Prior methods to achieve tristable mechanisms rely on detents, friction, or power input; disadvantages to these methods include a high number of parts, the necessity for lubrication, and wear. A compliant tristable mechanism accomplishes tristability through strain energy storage. These mechanisms would be preferable because of increased performance and cost savings due …


Design Of Piezoresistive Mems Force And Displacement Sensors, Tyler Lane Waterfall Sep 2006

Design Of Piezoresistive Mems Force And Displacement Sensors, Tyler Lane Waterfall

Theses and Dissertations

MEMS (MicroElectroMechanical Systems) sensors are used in acceleration, flow, pressure and force sensing applications on the micro and macro levels. Much research has focused on improving sensor precision, range, reliability, and ease of manufacture and operation. One exciting possibility for improving the capability of micro sensors lies in exploiting the piezoresistive properties of silicon, the material of choice in many MEMS fabrication processes. Piezoresistivity—the change of electrical resistance due to an applied strain—is a valuable material property of silicon due to its potential for high signal output and on-chip and feedback-control possibilities. However, successful design of piezoresistive micro sensors requires …


Development Of A Strain Energy Storage Mechanism Using Tension Elements To Enhance Golf Club Performance, Marc A. Whitezell Mar 2006

Development Of A Strain Energy Storage Mechanism Using Tension Elements To Enhance Golf Club Performance, Marc A. Whitezell

Theses and Dissertations

The development of current golf club designs has followed an evolutionary process starting with the original wooden heads of a hundred years ago, to the thin-walled, hollow body titanium heads of today. Current designs utilize what has become known as the trampoline effect to increase the efficiency of the ball-club impact, which has a number of limiting factors that restrict clubhead performance. These limitations provided the motivation for this research to explore new mechanisms by which the efficiency of the ball club impact could be increased. In particular this research focuses on the development of compliant mechanisms to increase club …


Fully Compliant Tensural Bistable Micro-Mechanisms (Ftbm), D. L. Wilcox, Larry L. Howell Dec 2005

Fully Compliant Tensural Bistable Micro-Mechanisms (Ftbm), D. L. Wilcox, Larry L. Howell

Faculty Publications

A new class of bistable mechanisms, the fully compliant tensural bistable micromechanism (FTBM) class, is introduced. The class consists of linear bistable micromechanisms that undergo tension loads, in addition to the bending loads present, through their range of motion. Proof-of-concept designs fabricated in two different microelectromechanical systems (MEMS) surface micromachining processes were demonstrated. Three sets of refined designs within the FTBM class were designed using optimization methods linked with nonlinear finite element analysis (FEA), then fabricated and tested. Measured force and displacement performance are compared to values obtained by FEA. On-chip actuation of the bistable mechanisms was achieved using thermomechanical …


A Compliant Contact-Aided Revolute Joint, Jessie R. Cannon, Larry L. Howell Nov 2005

A Compliant Contact-Aided Revolute Joint, Jessie R. Cannon, Larry L. Howell

Faculty Publications

This paper presents the compliant contact-aided revolute (CCAR) joint, a planar mechanism capable of performing the functions of a bearing and a spring. The pseudo-rigid-body model is used to predict the behavior of the CCAR joint, and this model is validated through the use of finite element analysis and prototype testing. The CCAR joint is shown to have high maximum rotation and lateral stiffness. A case study is presented, and manufacturing considerations are discussed for the macro, meso, and micro scales.


A Compliant Contact-Aided Revolute Joint, Jessie R. Cannon, Larry L. Howell Nov 2005

A Compliant Contact-Aided Revolute Joint, Jessie R. Cannon, Larry L. Howell

Faculty Publications

This paper presents the compliant contact-aided revolute (CCAR) joint, a planar mechanism capable of performing the functions of a bearing and a spring. The pseudo-rigid-body model is used to predict the behavior of the CCAR joint, and this model is validated through the use of finite element analysis and prototype testing. The CCAR joint is shown to have high maximum rotation and lateral stiffness. A case study is presented, and manufacturing considerations are discussed for the macro, meso, and micro scales.


Dual-Stage Thermally Actuated Surface-Micromachined Nanopositioners, Neal B. Hubbard Mar 2005

Dual-Stage Thermally Actuated Surface-Micromachined Nanopositioners, Neal B. Hubbard

Theses and Dissertations

Nanopositioners have been developed with electrostatic, piezoelectric, magnetic, thermal, and electrochemical actuators. They move with as many as six degrees of freedom; some are composed of multiple stages that stack together. Both macro-scale and micro-scale nanopositioners have been fabricated. A summary of recent research in micropositioning and nanopositioning is presented to set the background for this work. This research project demonstrates that a dual-stage nanopositioner can be created with microelectromechanical systems technology such that the two stages are integrated on a single silicon chip. A nanopositioner is presented that has two stages, one for coarse motion and one for fine …


Simulation-Based Design Under Uncertainty For Compliant Microelectromechanical Systems, Jonathan W. Wittwer Mar 2005

Simulation-Based Design Under Uncertainty For Compliant Microelectromechanical Systems, Jonathan W. Wittwer

Theses and Dissertations

The high cost of experimentation and product development in the field of microelectromechanical systems (MEMS) has led to a greater emphasis on simulation-based design for increasing first-pass design success and reliability. The use of compliant or flexible mechanisms can help eliminate friction, wear, and backlash, but compliant MEMS are sensitive to variations in material properties and geometry. This dissertation proposes approaches for design stage uncertainty analysis, model validation, and robust optimization of nonlinear compliant MEMS to account for critical process uncertainties including residual stress, layer thicknesses, edge bias, and material stiffness. Methods for simulating and mitigating the effects of non-idealities …


A Closed-Form Dynamic Model Of The Compliant Constant-Force Mechanism Using The Pseudo-Rigid-Body Model, Cameron Boyle Nov 2003

A Closed-Form Dynamic Model Of The Compliant Constant-Force Mechanism Using The Pseudo-Rigid-Body Model, Cameron Boyle

Theses and Dissertations

A mathematical dynamic model is derived for the compliant constant-force mechanism, based on the pseudo-rigid-body model simplification of the device. The compliant constant-force mechanism is a slider mechanism incorporating large-deflection beams, which outputs near-constant-force across the range of its designed deflection. The equation of motion is successfully validated with empirical data from five separate mechanisms, comprising two configurations of compliant constant-force mechanism. The dynamic model is cast in generalized form to represent all possible configurations of compliant constant-force mechanism. Deriving the dynamic equation from the pseudo-rigid-body model is useful because every configuration is represented by the same model, so a …


Design And Analysis Of End-Effector Systems For Scribing On Silicon, Bennion Rhead Cannon Aug 2003

Design And Analysis Of End-Effector Systems For Scribing On Silicon, Bennion Rhead Cannon

Theses and Dissertations

This thesis investigates end-effector systems used in a chemomechanical scribing process. Chemomechanical scribing is a method of patterning silicon to selectively deposit a monolayer of material on the surface of the silicon. This thesis details the development of a unique end-effector for chemomechanical scribing using a compliant mechanism solution. The end-effector is developed to scribe lines that have uniform geometry and produce less chipping on the surface of the silicon. The resulting scribing mechanism is passively controlled, has high lateral stiffness, and low axial stiffness. The mechanism is analyzed using the pseudo-rigid-body model and linear-elastic beam method to determine the …


Analysis And Design Of Surface Micromachined Micromanipulators For Out-Of-Plane Micropositioning, Kimberly A. Jensen Jul 2003

Analysis And Design Of Surface Micromachined Micromanipulators For Out-Of-Plane Micropositioning, Kimberly A. Jensen

Theses and Dissertations

This thesis introduces two ortho-planar MEMS devices that can be used to position microcomponents: the XZ Micropositioning Mechanism and the XYZ Micromanipulator. The displacement and force relationships are presented. The devices were fabricated using surface micromachining processes and the resulting mechanisms were tested. A compliant XYZ Micromanipulator was also designed to reduce backlash and binding. In addition, several other MEMS positioners were fabricated and tested: the Micropositioning Platform Mechanism (MPM), the Ortho-planar Twisting Micromechanism (OTM), and the Ortho-planar Spring Micromechanism (OSM).


Identification Of Macro- And Micro-Compliant Mechanism Configurations Resulting In Bistable Behavior, Brian D. Jensen Jun 2003

Identification Of Macro- And Micro-Compliant Mechanism Configurations Resulting In Bistable Behavior, Brian D. Jensen

Theses and Dissertations

The purpose of this research is to identify the configurations of several mechanism classes which result in bistable behavior. Bistable mechanisms have use in many applications, such as switches, clasps, closures, hinges, and so on. A powerful method for the design of such mechanisms would allow the realization of working designs much more easily than has been possible in the past. A method for the design of bistable mechanisms is especially needed for micro-electro-mechanical systems (MEMS) because fabrication and material constraints often prevent the use of simple, well-known bistable mechanism configurations. In addition, this knowledge allows designers to take advantage …


Development Of In-Plane Compliant Bistable Microrelays, Troy Alan Gomm Jun 2003

Development Of In-Plane Compliant Bistable Microrelays, Troy Alan Gomm

Theses and Dissertations

Bistable microrelays have many possible applications and have the potential to reduce the size, weight, power consumption, and cost of products in which they are used. This research outlines the current state of microrelays, presents three new compliant bistable micromechanisms, and characterizes their performance as microrelays. The characterization includes a treatment of a new force-tester, a preliminary contact resistance study, contact-force measurements, switching time measurements, insertion loss, AC isolation, breakdown voltage, and DC isolation. This document also includes recommendations for further research.


The Pseudo-Rigid-Body Model For Dynamic Predictions Of Macro And Micro Compliant Mechanisms, Scott Marvin Lyon Apr 2003

The Pseudo-Rigid-Body Model For Dynamic Predictions Of Macro And Micro Compliant Mechanisms, Scott Marvin Lyon

Theses and Dissertations

This work discusses the dynamic predictions of compliant mechanisms using the Pseudo-Rigid-Body model (PRBM). In order to improve the number of mechanisms that can be modeled, this research develops and identifies several key concepts in the behavior of beam segments where both ends are fixed to a rigid body (fixed-fixed flexible segments). A model is presented, and several examples are discussed. The dynamic behavior of several compliant segments is predicted using the PRBM and the results are compared to finite element analysis and experimental results. Details are presented as to the transient behavior of a typical uniform rectangular cross section …