Engineering Commons^™

Extension Of Stereolithography Mold Life Using Gas-Assisted Injection Molding, Dilip Bose Ramalingam Nagarajan

Theses and Dissertations - UTB/UTPA

Stereolithography (SL) molds show great promise for injection molding of limited number of parts, greatly reducing the time to product and production cost. However, they present challenges to designers because of their strength, thermal characteristics and shorter lifetimes compared to metal molds. Gas-assisted injection molding (GAIM) has been used to alleviate the problems of distortion and thermal damage. The use of GAIM makes it possible to produce a large number of parts compared to conventional injection molding in epoxy molds with higher quality. In this research solid models of the mold with different part geometry were created using CAD and …

Development Of A Novel Microreactor For Improved Chemical Reaction Conversion, Yu Liang

Doctoral Dissertations

Microreactors have been widely studied over the past two decades for different chemical reactions, to develop new analytical capabilities, and to obtain high mixing performance in the reactors. The main objectives of this work are to investigate the effect of different microchannel structures on the fluid properties and mixing behavior in microreactors, and to design, fabricate, and test a novel microreactor for higher conversion in a chemical reaction. The development of this novel microreactor is intended to provide a valuable guideline in achieving enhanced chemical mixing and to make available a solid research base for optimization of the yield of …

The Development Of An Accelerated Testing Facility For The Study Of Deposits In Land-Based Gas Turbine Engines, Jared Wilfred Jensen

Theses and Dissertations

Turbine engine efficiency modeling depends on many parameters related to fluid dynamics and heat transfer. Many of these parameters change dynamically once the engine enters service and begins to experience surface degradation. This thesis presents a validation of the design and operation of an accelerated testing facility for the study of foreign deposit layers typical to the operation of land-based gas turbines. It also reports on the use of this facility in an effort to characterize the change in thermal resistance on the surface of turbine blades as deposits accumulate. The facility was designed to produce turbine deposits in a …

Fatigue Of Drill Pipes Used In Horizontal Directional Drilling, Feibai Ma

Doctoral Dissertations

Fatigue is the most common cause of mini-HDD drill rod failure. It can occur at stress levels far below the normal operating stress in most drill stem components. Fatigue failures occur because the drill rod, after it has been forced into a curved path, undergoes a cyclic bending stress oscillating from tension to compression in concert with the other stress components caused by torque, thrust, or pullback.

When a rod breaks underground, there is considerable extra cost caused by the delay in “fishing” out the broken rod as well as the cost of replacing the rod. On the other hand, …

Migration Of An Intruder Particle In A Boundary Driven Shear Flow, Jian Liu

Dissertations

This study reports on three-dimensional, discrete element simulations of a single large spherical intruder in a Couette shear flow composed of uniform sized particles. The simulation results are useful in providing a numerical reproduction of the experiments for size segregation and mixing. This in turn has a major importance in many industries which are concerned with handling of particles and powders, such as pharmaceutical manufacturing, agriculture, chemical and mineral processing.

Discrete element simulations are carried out using the "soft sphere" model of Walton, et. al., which provides a method for obtaining the information at a macroscopic level from multi-body collisions …

Remotely Accessible Solar Energy Laboratory For High School Students, William J. Hutzel, David Goodman

School of Engineering Technology Faculty Publications

A remotely accessible solar energy laboratory has been developed for real-time experimentation using solar heating and photovoltaic equipment that is physically located at Purdue University. Indiana high school students are the first customers for this on-line resource. In addition to sensor data, the web-based laboratory includes lesson plans, tutorials, assessment questions, and a feedback utility. This project is helping science teachers meet new state science standards from the Indiana Department of Education, which call for hands-on laboratory activities and real time data analysis. Remotely accessed labs are becoming popular because they offer the opportunity for large numbers of students to …

Performing Interactively A Thermo-Fluids Laboratory Experiment In The Virtual Domain, Sushil K. Chaturvedi, Ali O. Akan, Tarek M. Abdel-Salam, A. Priyadershini

Mechanical & Aerospace Engineering Faculty Publications

This paper deals with the development of an experiment in the virtual domain for the undergraduate thermo-fluids laboratory in the mechanical engineering program. A physical experiment titled "Venturimeter as a Flow Measuring Device" is replicated as a computer-based experiment as part of the ongoing effort at Old Dominion University to develop web-based laboratories that would provide students hands-on experience in the virtual domain. A web-based module is developed that allows experimentation and data taking in a virtual setting much like in the physical experiment. This module incorporating the virtual venturimeter has been used by students to take data for several …

An Air-Filter Sensor For Home-Used Air Conditioners, Cheng Y. Lin, Gary R. Crossman, Alok K. Verma

Engineering Technology Faculty Publications

This paper presents a successful senior project of instrumentation developed in a Mechanical Engineering Technology senior capstone course. Students were encouraged to approach the problem of designing an air-filter sensor and to propose an optimum and practical solution for the problem. Work includes conceptual design and analysis, implementation, tests and modifications. When an air filter is used in a home air conditioner, inhabitants often forget when to replace it until the cooling or heating capacity is obviously reduced. If the filter remains in service, the efficiency of the cooling/heating system will continue decreasing while the electricity bill will significantly increase. …

The Role Of Mechanical Design In Mechatronics Education, John Gardner

Mechanical and Biomedical Engineering Faculty Publications and Presentations

A survey of Mechatronics course offerings around the United States shows a rich variety of approaches to this topic.[1] Indeed, it appears that a majority of Mechanical Engineering programs across the county offer some formal offering in this area and it seems clear that the vast majority of Mechatronics courses are offered through Mechanical Engineering departments. With the traditional emphasis on design skill in mechanical engineering, it would seem obvious that mechatronics courses would feature a major design component. Surprisingly, very few existing mechatronics courses (at least those reported in the literature) feature a strong emphasis on mechanical design. That …

Development And Realization Of A Single-Mode Optical Fiber Ferrule Mold Insert With Twelve Channels, Hsiharng William Yang

Doctoral Dissertations

A manufacturing process for an optical fiber ferrule mold insert with twelve channels has been established. This research project presents mask design, mask fabrication, deep X-ray lithography exposure, resist developing, nickel electroforming, as well as surface finishing to attain the final result. Deep X-ray mask fabrication methods are explored, including mechanically machined masks, micro-EDM masks, and E-beam written masks. The exposures to pattern resists and electroforming to fabricate nickel molds up to 500 $\mu$m thickness are reported in this study. Nickel structures for the optical fiber ferrule insert with twelve channels made by electroforming are the final products. A practical …

The Optimized Electrostatic Motor, Christopher Lee Rambin

Doctoral Dissertations

The most common means of electrically activated actuation is the electromagnetic motor. All electromagnetic motors have a low output to weight ratio and low energy efficiency. The motor's weight is due to the coils and magnets used to generate propulsion. The energy loss is mainly the result of Joule heating that is inherent with any current driven device. An electrostatic motor offers the potential of significantly less weight and higher energy efficiency. This lower weight characteristic is due to the epoxide material used to construct the major components of its propulsion unit. Greater efficiency results from the reduced Joule heating …

The Role Of Computer Simulation In The Context Of Zero-Emission Power Plants, Jim Mcgovern

Other resources

The role of computer simulation in the context of zero-emission power plants is outlined. The use of computer simulation models to simulate zero-emission power plants in fine detail is strongly recommended.

Two-Phase Flow In Microchannels, Roger Scott Stanley

Doctoral Dissertations

The purpose of this study was to investigate fluid mechanic and heat transfer characteristics of two-phase two-component flow in rectangular microchannels. Experiments were conducted using rectangular aluminum channels with hydraulic diameters ranging between 56 $\mu$m and 256 $\mu$m and aspect ratios which varied from 0.5 to 1.5. Both single- and two-phase tests were conducted using water and gaseous argon, helium, and nitrogen as the working fluids. The Reynolds number for both types of experiments ranged from approximately 50 to nearly 10,000. The Nusselt number ranged between 0.0002 and 70. The single- and two-phase experimental data were empirically correlated, using parameters …

Heat Transfer In Microchannels, Xianming Wang

Doctoral Dissertations

The objective of this research was to develop an analytical solution to the heat transfer problem in microchannels with slip-flow--a heat transfer problem for gases at low pressures or in extremely small geometries, and to verify this solution experimentally. In this investigation, an analytical expression for the velocity distribution with slip-flow was obtained which involved the Knudsen (Kn) number in an infinite series form. The result showed that the velocity always increased as the Knudsen number was increased. The Knudsen number for extremely small channels may become large enough to affect significantly the velocity distribution and consequently affect the heat …

An Interdisciplinary Solar Energy Project, William J. Hutzel

School of Engineering Technology Faculty Publications

An HVAC course, previously offered to students in Mechanical Engineering Technology (MET), has been re-structured to include students in Building Construction Management (BCM). A large project is always an integral part of this course, creating a unique opportunity for collaboration between two distinctly different groups of Technology students. This cooperation is particularly beneficial because MET and BCM graduates frequently cross paths during their professional careers. Many MET graduates operate and service heating, ventilating, and air conditioning equipment that was originally specified and installed by BCM graduates. This paper discusses and evaluates student interactions during a solar …