Engineering Commons^™

Hygroscopic Tandem Differential Mobility Analyzer (Htdma) Design And Testing For Aerosol Hygroscopic Behavior Studies, Ziheng Zeng

Honors Theses

Most particles in the atmosphere take up water when exposed to increasing relative humidity (RH), and this behavior is described and quantized by a hygroscopicity parameter, kappa. Hygroscopic Tandem Differential Mobility Analysis (HTDMA) can be used to measure the physicochemical properties of aerosol particles and study phenomena that lead to size changes in submicron aerosol particles. Specifically, HTDMA measures how aerosol particles of different initial dry sizes grow or shrink when exposed to changing RH. HTDMA uses two differential mobility analyzers (DMAs) and a humidification system to make these measurements. One DMA selects a narrow size range of dry aerosol …

Nuclear Energy As A Reliable And Safe Source Of Power Generation, Sarup Dhungana

Honors Theses

There is a high demand of energy for generating civil applicable power in the world and in the USA, correspondingly. The world has been consuming various sources to extract the power to meet its demands. Most of the power sources include renewable and non-renewable sources like fossil fuels, natural gas, coal, water, solar, wind, and nuclear power. Although most of these sources have many advantages in terms of their capacity and cost of production, nuclear power can be categorized as the emerging driving force in the United States and in the world for power generation, because of its reliability and …

Comparison Of Bio-Mass To Bio-Oil Reactor Systems: Direct Conversion Vs. Companion Coal Gasification, Luci Evans

Honors Theses

The purpose of this project was to define, design, and optimize the economic feasibility of the production of bio-oil from a direct conversion of biomass to bio-oil using fast pyrolysis and a secondary side reaction of the production of a syngas from coal gasification. In the end, a combined process of these two was created to show the new strengths and more efficient options to produce a desired product within a budget. The main objectives of this project were to research the economic feasibility of the biomass and bio-oil industry, obtain a market survey, design two process flow diagrams showing …

Aveva Competition 2021: Dimethyl Ether Production Process, Nicholas Gaouette

Honors Theses

The following study was conducted to assess the economic and process feasibility of a dimethyl ether (DME) production process. A portion of the methanol produced by an existing facility would be used to produce DME through a dehydration reaction. DME production is being considered as a means to compensate for lost methanol revenue, as methanol prices have recently decreased and an excess supply is present on the open market.

The first milestone in the study was the construction of a working process model within AVEVA Process Simulation. This steady-state process model would provide information essential to further design and optimization …

Ethylbenzene Production Case Study And Optimization, Brandon Borek

Honors Theses

The objective of this project was to investigate the process of producing ethylbenzene from the liquid-phase reaction of ethylene and benzene and perform parametric and topological optimizations to increase the net present value of the production facility. To do so, the base case conditions of the process were modeled and quantified economically followed by an investigation into the existing process to determine conditions that could be altered to improve the economic viability of the project. After optimizing the parametric conditions and topology of the process, the net present value of the project was increased by 305 million dollars to 191 …

Design And Analysis Of A Process To Convert Methanol Into Dimethyl Ether, Elisa M. White

Honors Theses

A recent economic downturn led to the loss of a contract for a company that sells methanol. The company has two options to recover some of the profit lost from the contract termination. One option is to sell the excess methanol at the spot market price, and the second option is to implement a process to convert the excess methanol into dimethyl ether. This project investigated the implementation of a process to convert the methanol from the lost contract into dimethyl ether. The process was simulated in AVEVA Process Simulation to estimate the size of equipment needed. A toller provided …

Design, Analysis, And Optimization Of A Process To Produce Dimethyl Ether From Methanol, Thomas Mathwig

Honors Theses

The company that the engineering team works for is facing a contract loss with one of its customers of methanol. To avoid economic losses, a process has been proposed for converting the unused methanol to dimethyl ether (DME) through a dehydration reaction. After a preliminary simulation of the base case and optimization of the distillation column, an Equivalent Annual Operating Cost (EAOC) of $140,000 was calculated for the column. The EAOC was the sum of the annualized capital investment and the annual operating cost. Determining the process to be worth pursuing, a Toller was brought in to provide rental equipment …

Assessing The Impact Of Block-Selective Homopolymers On The Diffusion Of Payload Through Polymeric Organogels, Ian Coates

Honors Theses

Styrenic polymer gels have received recent attention for their application in transdermal patches due to their unique properties. Previous research in the pharmaceutical industry has identified that polymeric gels, specifically styrenic gels, have the potential to encompass multiple functions of the transdermal delivery patch including controlling mechanical and delivery properties. To tailor styrenic gels either the gel nanostructure or the drug complex can be controlled. Specifically, this thesis investigated the effect of gel nanostructure in an attempt to control the gel diffusivity and mechanical properties. To control gel nanostructure a phase selective styrene homopolymer was used at varying concentrations. It …

An Investigation Of The Airborne Particulate Matter Related Health Hazards Present In Makerspaces, Justin Keller

Honors Theses

Airborne particulate matter poses several health hazards ranging from pulmonary inflammation to cardiovascular disease. Particulate matter is produced through many fabrication processes common to makerspaces, such as 3D printing and laser cutting. The danger of these particles is worsened when makerspaces are retrofitted into spaces not designed with good ventilation or safety controls, such as libraries and public schools. This thesis evaluates the relationship between makerspaces and hazardous particle generation with both continuous and motion sensor controlled ventilation, showing that the latter creates unsafe working conditions. Both observational and controlled studies were conducted in Bucknell’s Mooney Lab makerspace monitoring particle …

Comparative Analysis Of Simulation Models Of The Production Of Ethylbenzene, Osariemen Imafidon

Honors Theses

Process Engineering is all about making sure a raw material can become the desired product with as little variation as possible, while achieving the customer's specifications. Many equipment used for chemical processes cannot be physically inspected during operation at steady state, hence, the need for simulation software. The objective of this study was to compare the results of three different simulation packages to evaluate their efficacy within process design.

This study focused on the economic analysis of the production of Ethylbenzene using various models. The base case variables were inputted into each model to simulate the calculations for a fully …

Ultrasound-Assisted Post-Pyrolysis Magnetization Of Microporous Biochar For Effective Removal Of Heavy Metals, Ronish Shrestha

Honors Theses

Low cost and efficient adsorption of heavy metals from wastewater and thorough removal of adsorbent after water treatment have become the two essential needs for the commercial use of any adsorbent. Biochar (BC), the solid byproduct of pyrolysis with microporous carbonaceous structure, has been increasingly recognized as an efficient adsorbent for a vast number of pollutants. Magnetization, though eases the separation and reuse of BC, significantly reduces its adsorption capacity to a comparatively much higher extent. In this study, a hybrid post-pyrolysis magnetization was developed which sustained and even significantly increased the adsorption capacity of biochar. The process included i) …

Paper Recycling Fiber Recapture, Abigail Cortright

Honors Theses

The goal of the Yoda Chemical Company Paper Recycling Fiber Recapture project and subsequent report was to identify and recommend plant optimization opportunities associated with the potential recovery of five waste streams. Additionally, an analysis of the upgrade’s design was completed in order to determine the economic viability of fiber recapture. Beginning the analysis, the five waste streams were identified and analyzed. The waste streams include the top liner, back liner, and filler liner primary cleaner rejects on the K1 machine, the common rejects from under the K3 paper machine, and the tertiary cleaner rejects from stock preparation.

Two different …

Development Of A Flexible Printed Paper-Based Battery, Justone Crosby

Honors Theses

Market demand for flexible electronics continues to grow, which, in turn, increases the demand for flexible energy storage devices. There are several types of energy storage devices available, including the alkaline (Zn-MnO₂) battery, which is the subject of this project. This project's objective was to develop a flexible, printed paper-based battery, which may be a sustainable solution to the increasing market demand. This device is low-cost and can be manufactured commercially using a scalable process.

The proposed device is an alkaline flexible cell, whose components can be printed onto paper. This alkaline system includes a zinc-based negative electrode …

Comparison Of Pretreatment Methods For The Production Of Ethanol, Emily Schulte

Honors Theses

Bioethanol provides a great alternative to regular ethanol sources because it uses secondary substrates that are byproducts of other industries, rather than substrates that compete with food products. The technology is available for industrial bioethanol production, but the production costs just aren’t competitive enough with traditional ethanol production. The goal of this project was not to prepare a proposal for a bio-ethanol plant with all of the associated costs and financial calculations, but rather to provide a direct comparison of two pretreatment methods to highlight which factors could make one method less costly than the other. Pretreatment is a critical …

Distillation Optimization In The Pharmaceutical Industry, Clayton Carter

Honors Theses

Distillations are commonly used throughout industry to perform separations by phase change. producing a liquid phase and vapor distillate. However. the process of distilling can be slow and energy intensive, providing a limitation in the production process. Possible improvements to current distillation systems were considered on the basis of thermal efficiency, material throughput (cycle time), and material tolerance. Consideration was given to ensure maintenance is straightforward and relatively quick, as fouling, contamination and tank utilization were concerns. Economic viability of the improvements was completed to determine the project benefit. The optimized design offers increased efficiency for production lines.

Natural Polymer Barrier Coatings For Oil And Grease Resistance, Andrew Kathan

Honors Theses

Many barrier coating formulations currently used for oil and grease resistance development in the paper industry have issues with sustainability, biodegradation, or have health concerns associated with them. This thesis tests two starches as barrier coatings to develop oil and grease resistance for food grade packaging sheets. Starch is compatible with almost all papermaking chemicals, is biodegradable, and is easily treated in wastewater systems making it a great candidate to create a more sustainable barrier coating. Cooked hydrophobic starch esters have a unique shear-thinning rheology that allow for high solid starch coatings to be applied with a reduced risk of …

Modeling Product Cooling For Baked And Snack Crackers, Jenna Hagenloch

Honors Theses

The cooling of snack crackers, after the baking process is an important step prior to packaging. A model was developed for cooling the crackers. The model allows for the adjustment of multiple operating conditions, such as temperature, depth of the crackers, and the speed of the line. The completed model provides the user with the ability to predict cooling requirements and to validate pre-existing equipment operating conditions. The model will aid in the design of new equipment as well as modifications to improve existing installations to operate within the desired specifications for each process.