Engineering Commons^™

Dynamical Properties Of Ferroelectric Perovskites (Ba,Sr)Tio3 And Pb(Zr,Ti)O3 Systems From First Principles, Jeevaka Weerasinghe

Graduate Theses and Dissertations

A first-principles-based effective Hamiltonian scheme which incorporates coupling between ferroelectric (FE) and antiferrodistortive (AFD) motions is applied to Pb(Zr,Ti)O₃ alloys. It validates the existence of two modes of E symmetry (rather than the single E(1TO) soft mode) in the 50-75 cm^-1 range for temperatures smaller than 200 K and for compositions falling within the Rhombohedral R3c phase. Coupling between long-range-ordered FE and AFD motions is shown to be the cause of the additional mode and more insight into its nature is provided. This scheme is further used to reveal a field-induced anticrossing involving FE and AFD degrees of …

Development And Use Of A Simple Test Method To Evaluate Reheat Cracking Sensitivity In The Weld Deposit Region Of A Submerged Arc Weld, Maxwell Calder Trent

Masters Theses

Several fabricators have recently noted the occurrence of reheat cracking in the weld deposits of 2¼[ two and one fourth]Cr‑1Mo‑¼[one fourth]V (22V) during the fabrication of pressure vessels used in the petrochemical industry. Due to increased oversight now required during fabrication of already expensive pressure vessels, studies have commenced worldwide in an effort to identify root causes and formulate mitigating actions to weld reheat cracking issues. The Materials Joining Group (MJG) at the University of Tennessee at Knoxville (UTK) have adapted an existing reheat cracking test originally developed for use with alloys similar to 22V. This original C‑Ring test was …

Characteristic Study On Ni50mn45sn5 By Dsc & X-Ray Analysis, Ajit Behera

Ajit Behera

The Martensitic Transformation in Ferromagnetic shape memory alloys (FSMAs) can be triggered not only by changes in temperature and stress as that of paramagnetic conventional shape memory alloys, but also by changes in the applied magnetic field. It is well known that ferromagnetic shape memory alloy has diversified utilization, but not satisfactorily use, mainly because of high cost of processing and high cost of alloying elements. Among all Heusler alloy, Ni-Mn-Sn alloy have potential properties and exhibits lower cost. In this experiment Ni50Mn45Sn5 alloys characterize by using differential scanning calorimetric (DSC), optical microscope and X-Ray diffraction technique. The alloy undergoes …

Characterization And Analysis Of Low Room Temperature Ductility Nickel-Based Superalloy 718 Plus For Aircraft Engine Forgings, Jonathon Bracci

Materials Engineering

Schlosser Forge Co. forges low pressure turbine (LPT) cases from the nickel based superalloy 718 Plus using the ring rolling forging process. Schlosser has been experiencing low room temperature ductility problems in a number of their 718 Plus LPT cases. LPT cases are required to pass a 4D tensile test at room temperature with a minimum of 15 percent elongation. The ductility problem was reduced by increasing the forging temperature from 1825˚F to 1850˚F. Analysis was performed on 718 Plus samples taken from forged LPT cases that failed the room temperature ductility requirement and ones that passed the requirement. The …

Effects Of Beta Stabilizers On Quench Delay Susceptibility Of Ti-6al-4v, Kyle Logan

Materials Engineering

Tensile samples of Titanium 6Al-4V (Ti-6Al-4V) were machined from forgings containing rich and poor amounts of beta stabilizers in their compositions. The tensile samples were each heat treated two times. In the first round of heat treatments, the samples were either beta solution treated (BST), or solution treated (ST). Each sample was water quenched with varying quench delays of 10, 20, and 30 seconds. BST treated specimens were then overaged at 1350°F for 2 hours and air cooled (BSTOA); while the ST treated samples were aged at 990°F for 6 hours and air cooled (STA). Following heat treating, the tensile …

Discontinuous Grain Boundaries Of Forged René 41, Steven Crump

Materials Engineering

Forged components must pass a grain size specification (grain size, distribution) for acceptance in an application. The varying amounts of plastic deformation during forging can lead to abnormally large recrystallized grain sizes in certain regions of the part, which will not pass specification. The question exists whether these abnormally coarse grains are truly comprised of poly crystalline fine grains with grain boundaries resistant to etching techniques. To investigate this abnormal grain size effect, a cross section of a forged René 41 nickel-based superalloy aircraft engine ring was cut and sectioned into six segments. Those segments were then prepared for microstructural …

Effect Of Heating Temperature, Heating Time And Initial Microstructure On Recrystallization Of Waspaloy During Heating For Forging, Marissa Hill

Materials Engineering

A fine, uniform grain size is required for creep limited Waspaloy in aircraft engine applications. Upon heating, Waspaloy does not always recrystallize in a uniform manner resulting in occasional large grains with a majority of the grains meeting the grain size requirements. Waspaloy’s microstructure was analyzed with different heat treatments and in the as-forged condition. The strengthening mechanism is the gamma prime phase. The gamma prime solvus temperature is 1908°F so the different heat treatments were determined around that temperature, as well as the forging temperature range of 1800-2150°F. At the 1850°F heat treatment, the microstructure recrystallized with small grains, …

Morphology And Roughness Of Al2o3 On Ferritic Stainless Steel Foil For Diesel Catalytic Converter Applications, Megan Butala

Materials Engineering

The improved thermal properties of metal-substrate catalytic converters enable effective catalysis sooner after ignition than traditional ceramic monoliths, resulting in less harmful emissions. ACAT Global, a manufacturer of stainless steel catalytic converters, uses ferritic stainless steel substrates for low temperature catalytic converters for diesel automobiles. Production begins with an oxidizing heat treatment to increase surface roughness. The success of the second production step, the application of catalyst-containing ceramic slurry (washcoat), depends on the surface roughness that results from oxidation. Formation of the primary oxide of interest, alumina (Al₂O₃), is controlled by the stainless steel foil composition, …

Microstructural Characterization Of Ti-6al-4v And Its Relationship To Sample Geometry, Blake Gaspar

Materials Engineering

A problem exists with a part produced by forging made by Shultz Steel of Ti-6Al-4V in the variance of properties throughout the part. There is one specific region that exhibits the most variance. The purpose of the report is to determine any microstructural differences within the region of interest in the part. When microstructures of the inner section and outer section of the part were looked at it was determined that they exhibited a martensitic structure. There was a noticeable difference in the lath structure between sections. The outer region contained larger more widely spread laths of an average length …

Effects Of Annealing/Solution Treating And Aging On Longitudinal And Transverse Properties Of Ti-6al-4v Forgings, Blake Reller

Materials Engineering

Forty-eight subsize round-bar tensile samples (ASTM E8) were machined from 3-in-thick forgings of Ti-6Al-4V. Half of these samples were cut so the axis aligned with the longitudinal (LG) direction of the forging, the other half were cut to align with the transverse (LT) direction. Four samples from each direction were subjected to one of six heat treatments so that a total of eight samples received each treatment. Annealed samples were held at 1350°F for two hours, then air cooled. Solution treated and aged (STA) samples were solution treated at one of five temperatures between 1785°F and 1435°F for one hour …

Analyzing The Corrosion Resistance Of Ni-Shield 200 Coatings At Different Temperatures When Exposed To Sulphuric Acid, Alex Hussinger

Materials Engineering

Six steel samples each were twin wire arc sprayed with Hastelloy C-276 or Nickel-Shield 200 coatings approximately 0.020″ thick. These samples were then cut into 3″ by 3″ squares. A 2″ diamond grit hole saw was used to abrade and polish to a smooth surface a ring in the middle in order to get an O-ring mechanical seal. The samples were then weighed and loaded into a jig that started from the bottom up with a stainless steel plate, then the sample, then a Viton O-ring, a ¾″ thick glass plate with a 1 3/4″ hole cut in it, another …

Characterization Of Positive Macrosegregation At The Subsurface Of Direct-Chill Cast 7050 Aluminum Forging Billets, Aaron Youril

Materials Engineering

Segregation of alloying elements during casting of forging billets may persist to the final forged component leading to unacceptable surface appearance. Determination of the elements or compounds that segregate is the essential first step to solving this problem. Differential Scanning Calorimetry (DSC) was used to determine a composition profile of the macrosegregation occurring at the subsurface of an as-cast 7050 aluminum alloy billet. Data collection was carried out by separating 10 to 20 mg samples from the outer centimeter along the radius of the billet, as well as samples from the bulk interior of the billet for comparison with the …

Effect Of Oxidation On Weld Strengthof Dissimilar Resistance Weld Interface Between 304 Stainless Steeland Near Equiatomic Austenitic Nitinol Guide Wire, Matthew Rudow

Master's Theses

Abbott Vascular encountered strength and variability issues when attempting to resistively weld 304 Stainless Steel to equiatomic Nitinol. Initial observations suggested that passivation layer (Cr₂O₃, TiO₂) formation affected the weld interface. One hundred 304 Stainless Steel/Nitinol pairs were allowed to oxidize in air at room temperature for allowed periods of time (.1, 1, 3, 5, 7, 12, 16, 24, 168, and 336 hours). Each pair was welded resistively with constant current. A Miyachi/Unitek Advanced Data Analysis Monitor (ADAM) recorded the peak resistance at the instance the weld was made. Resistances were compared to Instron …

Metallurgical Effects On Long-Term Creep-Rupture In A New Nickel-Based Alloy, John P Shingledecker

Doctoral Dissertations

A series of creep-rupture studies were conducted on a new nickel-based alloy, Inconel Alloy 740, for use in Advanced Ultrasupercritical (A-USC) Steam boiler applications. The research quantitatively showed, for the first time, that the formation of a small amount of eta phase during long-term creep testing at 750 degrees Celsius does not degrade the rupture strength or ductility of the alloy. A unique full-scale pressurized tubular creep test was conducted, and a new analysis methodology was developed to evaluate the effect of cold-straining on the creep performance of tube bends made from the alloy. The results showed that 15% cold-work …

Solar Cell Design Using Metamaterials, Yang Liu, Yitung Chen, Jichun Li

College of Engineering: Graduate Celebration Programs

Natural structure with simultaneous negative permittivity and permeability has not been discovered yet. However, using specially-designed metal embedded in dielectric bodies can achieve a kind of artificial negative index. This periodic structure which is smaller than the guided wavelength is known as a metamaterial. However, recent designs of metamaterials have some disadvantages when they are used in the application of solar cell. The perfect absorption is only within a narrow band, and for most of the solar spectrum, the absorption is no more than 10%. Here, a new kind of absorber for the solar spectrum has been designed and analyzed, …

Cellular Automaton For Simulation Of Oxide Layer Growth Influenced By Chromium Concentration Of Structure Material, Kuan-Che Lan, Yitung Chen, Ge-Ping Yu, Tzu-Chen Hung

College of Engineering: Graduate Celebration Programs

Chromium, an important alloying element, has been added in ferrous and nickel based alloy such as stainless steels and Inconel alloy to improve the corrosion resistance. High corrosion resistance of structural materials in extremely high working temperature is one crucial R&D objective of Gen IV nuclear power plants which propose to raise the thermal efficiency via high working temperature. A cellular automaton (CA) model based on the stochastic approach was proposed to simulate the process of oxidation and corrosion of structural material in flowing fluid. The relation of chromium concentration against oxide layer thickness during a specific period was found. …

Investigation Of The Use Of Micro-Mechanical Testing To Analyze The Mechanical Anisotropy Of The Zr-2.5%Nb Pressure Tube Alloy, Richard O. Oviasuyi

Electronic Thesis and Dissertation Repository

Maintaining a safe operation of nuclear power plants is the primary requirement of nuclear power generating organizations worldwide. This necessitates the use of highly effective methods for assessing the mechanical properties of reactor materials and components. This is important since all components located in a nuclear reactor core experience high levels of neutron irradiation which cause defects to be formed in the metals’ crystal structure. The density of these crystal defects increases with increasing exposure to neutrons and cause the crystalline metal to become harder and simultaneously more brittle. This change in mechanical properties is potentially detrimental to the safe …

Dependence Of Adhesion Strength Of Plasma Spray On Coating Surface Properties, Ajit Behera

Ajit Behera

It is well known that thermal plasma spray coatings have diversified utilizations, but not vividly in use,mainly because of high cost of spray grade powder, for development of thick coating > 50 µm on metalsubstrates. Present investigation aims at depositing plasma spray coating on metals using low-cost/waste materials. A mixture of fly-ash + 20 weight percent of Quartz + 20 weight percent of illmeniteis used for coating on copper and mild steel substrates. The powder mixture is plasma sprayed bydifferent operating power levels (11 to 21 kW) of the plasma torch. The coatings are characterized for their adhesion strength, porosity and …

Concurrent Engineering Of Tolerance Synthesis And Process Selection For Products With Multiple Quality Characteristcs Considering Process Capability, Mohamad Imron Mustajib

Makara Journal of Technology

The existences of variances that are very difficult to be removed from manufacturing processes provide significance of tolerance to the product quality characteristics target of customer functional requirement. Furthermore, quality loss incurred due to deviation of quality characteristics of the target with a specified tolerance. This article discusses the development of concurrent engineering optimization model of tolerance design and manufacturing process selection on product with multiple quality characteristics by minimizing total costs in the system, namely total manufacturing cost and quality loss cost as functions of tolerance, also rework and scrap costs. The considered multiple quality characteristics have interrelated tolerance …

Microstructure Selection Of Sm-Co-Al Alloys To Increase Magnetization, Brian Dick

Department of Mechanical and Materials Engineering: Dissertations, Theses, and Student Research

An ever increasing demand for higher performing magnets drives the need for new and innovative methods to achieve this goal. Sm-Co rare earth permanent magnets have a unique eutectic microstructure that, through refinement, could become a two-phase magnet which would significantly increase their energy product. The eutectic structure of Sm₈Co₉₂ is comprised of αCo rods embedded within a Sm₂Co₁₇ matrix. If the rods are small enough to encourage exchange coupling and the matrix is smaller than the single domain limit, then an efficient two-phase magnet is created.

Refining the Co rods and matrix size …

Evaluation Of Universitas Indonesia’S Recharge Pond Performance And Potential Utilization For Raw Water Source, Nyoman Suwartha, Resky Agaslian Pramadin

Makara Journal of Technology

Evaluasi Kinerja Waduk Resapan UI dan Potensi Pemanfaatannya sebagai Sumber Air Baku. Waduk resapan Universitas Indonesia (UI) telah dibangun sejak 5 tahun yang lalu. Namun kegiatan monitoring dan evaluasinya sangat minim dilakukan. Tujuan dari studi ini adalah untuk mengetahui laju resapan, dan untuk mengevaluasi kondisi kuantitas dan kualitas air waduk resapan selama musim kemarau dan penghujan. Pengukuran kedalaman muka air, intensitas curah hujan dan penguapan dilakukan untuk menentukan ketersediaan air, laju resapan, dan imbangan air waduk. Sejumlah air permukaan diambil dari waduk resapan dan sungai di tiga titik sampling untuk mengetahui kondisi kualitas air eksisting. Hasil studi menunjukkan tidak ada …

Modification Of Flow Structure Over A Van Model By Suction Flow Control To Reduce Aerodynamics Drag, Harinaldi Harinaldi, Budiarso Budiarso, Warjito Warjito, Engkos Achmad Kosasih, Rustan Tarakka, Sabar Pangihutan Simanungkalit, I Gusti Made Fredy Lay Teryanto

Makara Journal of Technology

Automobile aerodynamic studies are typically undertaken to improve safety and increase fuel efficiency as well as to find new innovation in automobile technology to deal with the problem of energy crisis and global warming. Some car companies have the objective to develop control solutions that enable to reduce the aerodynamic drag of vehicle and significant modification progress is still possible by reducing the mass, rolling friction or aerodynamic drag. Some flow control method provides the possibility to modify the flow separation to reduce the development of the swirling structures around the vehicle. In this study, a family van is modeled …

Age, Gender, And Muscle Strength: A Study Based On Indonesian Samples, Henny Henny, Hardianto Iridiastadi, Iftikar Zahedi Sutalaksana

Makara Journal of Technology

Age and gender have been commonly used as a main criterion in accepting a job aplicant, but it is usually not clear how these affect job performance. While a number of recent studies have been done that describe the relationships between age, gender, and participants capacity (e.g., muscle strength), the results have been inconclusive. In Indonesia, in particular, such issues have been rarely investigated, and it is still important to study the issue since the relationships between these factors are population-specific. This study aimed at describing the relationships between age and muscle strength among workers for both genders. Ninety-six male …

Effect Of Methanol Induction And Incubation Time On Expression Of Human Erythropoietin In Methylotropic Yeast Pichia Pastoris, Adi Santoso, Neng Herawati, Yana Rubiana

Makara Journal of Technology

Erythropoietin (EPO) is a glycoprotein hormone consists of 165 amino acids and has molecular mass of 30,400 Daltons. The large quantities of these hormone required to satisfy clinical demand are currently met by recombinant expression in mammalian cell, namely chinese hamster ovary (CHO). Pichia pastoris has become popular yeast based protein production systems to substitute mammalian expression systems. P. pastoris is capable to use methanol as sole carbon and energy source. In this study, recombinant human EPO (rhEPO) protein obtained by expressing the hEPO gene in methylotropic yeast P. pastoris, strain X33. The present work was carried out to study …

Fuel Saving Strategy In Spark Ignition Engine Using Fuzzy Logic Engine Torque Control, Aris Triwiyatno, Sumardi Sumardi

Makara Journal of Technology

In the case of injection gasoline engine, or better known as spark ignition engines, an effort to improve engine performance as well as to reduce fuel consumption is a fairly complex problem. Generally, engine performance improvement efforts will lead to increase in fuel consumption. However, this problem can be solved by implementing engine torque control based on intelligent regulation such as the fuzzy logic inference system. In this study, fuzzy logic engine torque regulation is used to control the throttle position entered by the driver to achieve optimal engine torque. An engine torque vs. throttle position and engine speed mapping …

An Agri-Food Supply Chain Model To Enhance The Business Skills Of Small-Scale Farmers Using Corporate Social Responsibility, Wahyudi Sutopo, Muh. Hisjam, Yuniaristanto Yuniaristanto

Makara Journal of Technology

In general, small-scale vegetable farmers experience problems in improving the safety and quality of vegetables for supplying high-class consumers in modern retailers. Farmer Group and/or Cooperative (FGC) should be able to assist its members to meet the relevant provisions of modern retail on product specifications, delivery terms, and internal business requirements. This study proposed an agri-food supply chain (ASC) model that involves the corporate social responsibility (CSR) activities to enhance the business skills of the FGC as supplier of modern retailer. Multi-objective optimization programming is developed to determine the amount and timing of supply, level of farmers training skills, quality …

Circularly Polarized Microstrip Array Antenna For Ground Segment In Quasi-Zenith Satellite System, Fitri Yuli Zulkifli, Eko Tjipto Rahardjo

Makara Journal of Technology

In satellite communication system, antenna plays an important role. Therefore, the antenna must meet some requirements, such as high gain, circular polarization, and good directivity. In this paper, a four element linear array triangular patch microstrip antenna with cross slot is designed to be used for Quasi-Zenith satellite system. A simulation study as well as experimental study was carried out. The simulation showed that the 3 dB axial ratio bandwidth of 87 MHz (2.569-2.656 GHz) is achieved while the measured results showed 96 MHz (2.556-2.652 GHz). The linear array of 4 element antenna has a gain of 13.73 dB and …

Corrosion Rate Of Carbon Steel For Flowline And Pipeline As Transmission Pipe In Natural Gas Production With Co2 Content, Andi Rustandi, Muhammad Adyutatama, Enriko Fadly, Norman Subekti

Makara Journal of Technology

The purpose of this research is to investigate the corrosion rate of carbon steel as flowline and pipeline in natural gas production with CO2 content. The influence of variety of conditions that represent the actual conditions in practice such as CO2 partial pressure and solution composition, particularly NaCl percentage were performed. Research conducted by polarization test and simulation methods using PREDICTTM software. The result of this research is used to illustrate the level of corrosion rate of typical carbon steel i.e. API 5L X-52 occurred in natural gas pipelines due to the effect of dissolved CO2. From the experiments obtained …

Pineapple Liquid Waste As Nata De Pina Raw Material, Agus Sutanto

Makara Journal of Technology

This research aims to study the quantity, quality, ecological and economic feasibility of nata de pina production (NP) from pineapple liquid waste (PLW). The design of the study employs complete random design (CRD) with three treatments: PLW without nutrients addition (A), PLW nutrients addition (B), and PLW stored for six months with nutrients addition (C). The nata de pina’s production factors measured were weight, thickness, fiber content, color, brightness, and residual waste. The highest weight was reached in treatment B (899 grams), followed by treatment A (616.4 grams), and C (477.8 grams). The thickness of NP of the height and …

Modeling Of A New Structure Of Precision Air Conditioning System Using Secondary Condenser For Rh Regulation, Aries Subiantoro, Nasruddin Nasruddin, Feri Yusivar, Muhammad Idrus Al-Hamid, Bagio Budiardjo

Makara Journal of Technology

A dynamic mathematical model for a new structure of precision air conditioning (PAC) has been developed. The proposed PAC uses an additional secondary condenser for relative humidity regulation compared to a basic refrigeration system. The work mechanism for this system and a vapour-compression cycle process of the system are illustrated using psychrometric chart and pressure-enthalpy diagram. A non-linear system model is derived based on the conservation of mass and energy balance principles and then linearized at steady state operating point for developing a 8th-order state space model suited for multivariable controller design. The quality of linearized model is analyzed in …