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Full-Text Articles in Engineering

Adiabatic Shear Banding In Nickel And Nickel-Based Superalloys: A Review, Russell A. Rowe, Paul G. Allison, Anthony N. Palazotto, Keivan Davami Nov 2022

Adiabatic Shear Banding In Nickel And Nickel-Based Superalloys: A Review, Russell A. Rowe, Paul G. Allison, Anthony N. Palazotto, Keivan Davami

Faculty Publications

This review paper discusses the formation and propagation of adiabatic shear bands in nickel-based superalloys. The formation of adiabatic shear bands (ASBs) is a unique dynamic phenomenon that typically precedes catastrophic, unpredicted failure in many metals under impact or ballistic loading. ASBs are thin regions that undergo substantial plastic shear strain and material softening due to the thermo-mechanical instability induced by the competitive work hardening and thermal softening processes. Dynamic recrystallization of the material’s microstructure in the shear region can occur and encourages shear localization and the formation of ASBs. Phase transformations are also often seen in ASBs of ferrous …


Evaluation Of Additively Manufactured Lattices Under High Strain Rate Impact, Derek G. Spear Sep 2021

Evaluation Of Additively Manufactured Lattices Under High Strain Rate Impact, Derek G. Spear

Theses and Dissertations

Several additively manufactured lattice designs and configurations were evaluated under compression loads under various strain rates from quasi-static to highly dynamic. These experiments examined how the mechanical behavior of the lattice changed based on the lattice design properties and the applied strain rates. The modulus of elasticity, yield strength, plateau stress, and toughness were observed to decrease with an increase in strain rate, revealing that the lattice designs exhibit a negative strain rate sensitivity. A new lattice flow stress model was developed to account for the mechanical response of the lattice and was incorporated into a computational model for simulation. …


Investigation And Statistical Modeling Of The Mechanical Properties Of Additively Manufactured Lattices, Derek G. Spear, Anthony N. Palazotto Jul 2021

Investigation And Statistical Modeling Of The Mechanical Properties Of Additively Manufactured Lattices, Derek G. Spear, Anthony N. Palazotto

Faculty Publications

This paper describes the background, test methodology, and experimental results associated with the testing and analysis of quasi-static compression testing of additively manufactured open-cell lattice structures. The study aims to examine the effect of lattice topology, cell size, cell density, and surface thickness on the mechanical properties of lattice structures. Three lattice designs were chosen, the Diamond, I-WP, and Primitive Triply Periodic Minimal Surfaces (TPMSs). Uniaxial compression tests were conducted for every combination of the three lattice designs, three cell sizes, three cell densities, and three surface thicknesses. In order to perform an efficient experiment and gain the most information …


Shock Migration On An Oscillating Straked Delta Wing Using An Unsteady Euler Solver, Alexander J. Brown Mar 2021

Shock Migration On An Oscillating Straked Delta Wing Using An Unsteady Euler Solver, Alexander J. Brown

Theses and Dissertations

This research contributes to the understanding of Shock Induced Trailing Edge Separation (SITES) as a driver of Limit Cycle Oscillation (LCO) by performing a computational investigation of nonlinear aerodynamic phenomena on a straked delta wing in transonic flow, oscillating in pitch. ZEUS, an Euler-based aeroelastic solver with a boundary layer coupling scheme meant to capture viscous flow effects within the boundary layer, was used to analyze aerodynamic flow around the wing for various mean incidence angles, oscillation amplitudes, and Mach numbers within the transonic region. The dynamic characteristics of the airflow around the wing were investigated in order to characterize …


Experimental And Computational Analysis Of Progressive Failure In Bolted Hybrid Composite Joints, John S. Brewer Dec 2020

Experimental And Computational Analysis Of Progressive Failure In Bolted Hybrid Composite Joints, John S. Brewer

Theses and Dissertations

Composite materials are strong, lightweight, and stiff making them desirable in aerospace applications. However, a practical issue arises with composites in that they behave unpredictably in bolted joints, where damage and cracks are often initiated. This research investigated a solution to correcting the problem with composite bolted joints. A novel hybrid composite material was developed, where thin stainless steel foils were placed between and in place of preimpregnated composite plies during the cure cycle to reinforce stress concentrations in bolted joints. This novel composite was compared to control samples experimentally in quasi-static monotonic loading in double shear configuration in 9-ply …


Fatigue Behavior Of An Advanced Melt-Infiltrated Sic/Sic Composite With Environmental Barrier Coating At 1200°C In Air And In Steam, Thaddeus M. Williams Mar 2020

Fatigue Behavior Of An Advanced Melt-Infiltrated Sic/Sic Composite With Environmental Barrier Coating At 1200°C In Air And In Steam, Thaddeus M. Williams

Theses and Dissertations

Advanced aerospace applications such as aircraft turbine engine components, hypersonic flight vehicles, and spacecraft reentry thermal protection systems require structural materials that have superior long-term mechanical properties under high temperature, high pressure, and varying environmental factors, such as moisture. Because of their low density, high strength and fracture toughness at high temperatures SiC fiber-reinforced SiC matrix composites are being evaluated for aircraft engine hot-section components. In these applications the composites will be subjected to various types of mechanical loadings at elevated temperatures in oxidizing environments. Because their constituents are intrinsically oxidation-prone, the most significant problem hindering SiC/SiC composites is oxidation …


Manufacture Of Fused Deposition Modeling Joints Using Ultem 9085, Zane A. Willburn Mar 2019

Manufacture Of Fused Deposition Modeling Joints Using Ultem 9085, Zane A. Willburn

Theses and Dissertations

The manufacture of joints between a base structure and a structure manufactured via Fused Deposition Modeling (FDM) will be investigated. ULTEM 9085, a high temperature plastic with potential aerospace applications, will be the material used. The specific application this research is focused on is a robotic and mobile FDM printer capable of building structures onto other structures in space. A joint will be formed by fusing the base layer of the printed structure and the top of the base structure together. Tensile testing will be performed to determine the strength of the bond between parts. Tensile specimens will be manufactured …


Creep Of Hafnium Diboride -20 Vol% Silicon Carbide At 1500°C In Air, Glen E. Pry Mar 2018

Creep Of Hafnium Diboride -20 Vol% Silicon Carbide At 1500°C In Air, Glen E. Pry

Theses and Dissertations

Refractory metal borides, commonly referred to as Ultra High Temperature Ceramics (UHTCs), exhibit a number of unique properties, such as extremely high melting temperature and hardness, chemical stability, high electrical and thermal conductivity and corrosion resistance. It has been demonstrated that the addition of SiC improves the oxidation resistance of ZrB2- and HfB2-based UHTCs above 1200°C by modifying the composition of the oxide scale. Addition of SiC retards the oxidation rate of ZrB2 and HfB2 by forming a protective layer of borosilicate glass. Creep deformation is one of the critical criterion for structural application of ceramics at elevated temperatures. Compression …


Tensile Properties And Fatigue Behavior Of Geopolymer Matrix Composites With Carbon Fiber Reinforcement At Elevated Temperature, Steffan M.L. Wilcox Mar 2018

Tensile Properties And Fatigue Behavior Of Geopolymer Matrix Composites With Carbon Fiber Reinforcement At Elevated Temperature, Steffan M.L. Wilcox

Theses and Dissertations

The tensile stress-strain and tension-tension fatigue of geopolymer matrix composites reinforced with 0/90 carbon fibers was investigated at 23 and 300°C in laboratory air. Geopolymers are inorganic polymeric materials composed of alumina, silica, and alkali metal oxides. Because geopolymers are synthesized as a fluid mixture or particles and liquid, they can be cast into a desired shape, and cured at only slightly elevated temperatures. The relative ease of synthesis and low processing temperatures make geopolymers an attractive choice as a matrix material for composite materials. Geopolymers also offer resistance to heat and oxidizing environments. Currently, geopolymer matrix composites are being …


Stressed Oxidation Of Hafnium Diboride In Air At 1500°C, Thomas A. Bowen Mar 2017

Stressed Oxidation Of Hafnium Diboride In Air At 1500°C, Thomas A. Bowen

Theses and Dissertations

Hypersonic vehicles with narrow airfoils produce thin boundary layers and shock temperatures in excess of 2000°C, exceeding the operating limits of traditional aerospace materials. The use of ultra-high temperature ceramics (UHTCs) allows for operating temperatures far exceeding those of metallic alloys. One such UHTC is hafnium diboride (HfB2). Transition metal diborides generally experience significant oxidation degradation at elevated temperatures. The use of additives, such as silicon carbide (SiC) has been shown to reduce the oxidation of transition metal diborides. This research focused on the compressive creep of HfB2 with varying amounts of SiC in air at 1500°C. …


Experimental Investigation Of Mechanical Behavior Of An Oxide/Oxide Ceramic Composite In Interlaminar Shear And Under Combined Tension-Torsion Loading, Skyler R. Hilburn Mar 2014

Experimental Investigation Of Mechanical Behavior Of An Oxide/Oxide Ceramic Composite In Interlaminar Shear And Under Combined Tension-Torsion Loading, Skyler R. Hilburn

Theses and Dissertations

Creep behavior in interlaminar shear of an oxide-oxide ceramic composite, Nextel 720™/aluminosilicate (N720/AS), was investigated at 1100°C in laboratory air and in steam. The interlaminar shear strength (ILSS) was determined as 7.65 MPa. The creep behavior was examined for interlaminar shear stresses in the 2-6 MPa range. Primary and secondary creep regimes were observed in all tests conducted in air and in steam. Tertiary creep was noted in the tests performed at 6 MPa. Larger creep strains and higher creep strain rates were produced in steam. Surprisingly, the presence of steam had a beneficial effect on creep lifetimes. It appears …


Effect Of Steam Environment On Creep Behavior Of Nextel720/Alumina-Mullite Ceramic Matrix Composite At Elevated Temperature, Tolga Kutsal Mar 2009

Effect Of Steam Environment On Creep Behavior Of Nextel720/Alumina-Mullite Ceramic Matrix Composite At Elevated Temperature, Tolga Kutsal

Theses and Dissertations

The tensile creep behavior of an oxide-oxide ceramic matrix composite (CMC) was investigated at 1000 and 1100° C in laboratory air and steam. The oxide-oxide CMC studied in this research was Nextel™ 720/alumina-mullite (N720/AM). The composite consists of N720/fibers with 0°/90° fiber orientation and a porous alumina-mullite matrix. Tensile-strain behavior was investigated and tensile properties measured at 900, 1000 and 1100° C. The effect of loading rate on tensile properties of N720/AM ceramic matrix composite at 1100° C in steam was also examined. Creep-rupture tests were performed at 1100° C in laboratory air and steam, and at 1000° C only …


A Finite Element Evaluation Of An Experiment Related To Coating Damping Properties, Armando Deleon Mar 2009

A Finite Element Evaluation Of An Experiment Related To Coating Damping Properties, Armando Deleon

Theses and Dissertations

Typically turbine engine blades gain protection from thermal damage by the use of hard coatings, such as magnesium aluminate spinel. Known as Thermal Barrier Coatings (TBC's), they have material properties that include several nonlinearities. These TBC's create damping primarily due to their nonlinear dissipation of energy. In order to effectively represent their damping properties, it is necessary to create a method which combines experimentation and analysis. Previous work has shown the need for a beam bounded and loaded in such a fashion that external support energy dissipation functions i.e. boundary conditions and aerodynamics are eliminated. Thus, a new experimental apparatus …


Effects Of Prior Aging At 316°C In Argon On Inelastic Deformation Behavior Of Pmr-15 Polymer At 316°C: Experiment And Modeling, Ozgur Ozmen Mar 2009

Effects Of Prior Aging At 316°C In Argon On Inelastic Deformation Behavior Of Pmr-15 Polymer At 316°C: Experiment And Modeling, Ozgur Ozmen

Theses and Dissertations

The inelastic deformation behavior of PMR-15 neat resin, a high-temperature polymer, was investigated at 316 deg C. The experimental program was designed to explore the influence of strain rate on tensile loading, unloading, and strain recovery behaviors. In addition, the effect of the prior strain rate on the relaxation response of the material, as well as on the creep behavior following strain controlled loading were examined. The material exhibits positive, nonlinear strain rate sensitivity in monotonic loading and unloading. Early failures occur in the inelastic regime. The recovery of strain at zero stress and creep response are strongly affected by …


Thermomechanical Properties Of Center-Reinforced Aluminum, Geofrey S. Cox Mar 2009

Thermomechanical Properties Of Center-Reinforced Aluminum, Geofrey S. Cox

Theses and Dissertations

The rule of mixture approach was shown to produce an accurate theoretical prediction of the room temperature elastic modulus values when compared to the experimental results. The laminate's modulus value remained relatively constant over the -55C to 80C temperature range, indicating stable behavior despite temperature changes. Blunt notch tests also revealed that the laminate's strength was not significantly reduced due to the presence of small holes. Finally, fatigue testing demonstrated that the laminate retains its stiffness properties throughout its fatigue life, until failure.


A Novel Method Characterizing The Impact Response Of Functionally Graded Plates, Reid A. Larson Sep 2008

A Novel Method Characterizing The Impact Response Of Functionally Graded Plates, Reid A. Larson

Theses and Dissertations

Functionally graded material (FGM) plates are advanced composites with properties that vary continuously through the thickness of the plate. Metal-ceramic FGM plates have been proposed for use in thermal protection systems where a metal-rich interior surface of the plate gradually transitions to a ceramic-rich exterior surface of the plate. The ability of FGMs to resist impact loads must be demonstrated before using them in high-temperature environments in service. This dissertation presents a novel technique by which the impact response of FGM plates is characterized for low-velocity, low- to medium-energy impact loads. An experiment was designed where strain histories in FGM …


The Effect Of Elevated Temperature On The Fretting Fatigue Behavior Of Nickel Alloy In-100, John F. Ownby Apr 2008

The Effect Of Elevated Temperature On The Fretting Fatigue Behavior Of Nickel Alloy In-100, John F. Ownby

Theses and Dissertations

This thesis studied the effect of elevated temperature (600 C) on the fretting fatigue behavior of IN-100. First, fretting and plain fatigue S-N curves were determined over a large range of applied stress at an identical stress ratio of 0.03 at 600 C and for fretting tests, with a constant contact load. The partial slip condition was verified by using hysteresis between shear force and axial stress techniques. The contact width and the crack initiation location were observed for all of the fretting specimens. The contact widths were consistent with expected values and the crack initiation location was at the …


An Experimental Technique For Developing Intermediate Strain Rates In Ductile Metals, Hugh E. Gardenier Iv Mar 2008

An Experimental Technique For Developing Intermediate Strain Rates In Ductile Metals, Hugh E. Gardenier Iv

Theses and Dissertations

Quantifying the strain-rate sensitive dynamic properties of structural materials is an important area of research in the solid mechanics field. Property evaluation is typically accomplished using dynamic tests which involve rapid loading or impact of specimens. In these tests, inertial forces and wave propagation make it difficult to accurately record the material response to a loading condition at an equivalent location. Furthermore, these tests typically generate high strain rates (in excess of 103 s−1) and an experimental method for generating rates of strain in the intermediate strain rate regime which is relatively simple, low cost, and reliable …


Investigation Into Fretting Fatigue Under Cyclic Contact Load And In Conjuction With Fatigue Of Titanium Alloy, Abdulla A. Al-Noaimi Mar 2008

Investigation Into Fretting Fatigue Under Cyclic Contact Load And In Conjuction With Fatigue Of Titanium Alloy, Abdulla A. Al-Noaimi

Theses and Dissertations

Fretting fatigue is the surface damage that occurs at the interface between two components that are undergoing a small amplitude oscillatory movements. It results in a reduction of the material life comparing to the plain fatigue. Most of the previous works were accomplished under a constant applied contact load and a little effort has been done under a variable contact load, while none of these studies have taken the phase difference between the axial and the contact load. The primary goal of this study is to investigate the effect of phase difference between axial and contact loads on fretting fatigue …


Cyclic Creep And Recovery Behavior Of Nextel™ 720/Alumina Ceramic Matrix Composite At 1200° C In Air And Steam Environments, Bridgett A. Whiting Sep 2007

Cyclic Creep And Recovery Behavior Of Nextel™ 720/Alumina Ceramic Matrix Composite At 1200° C In Air And Steam Environments, Bridgett A. Whiting

Theses and Dissertations

The cyclic creep and recovery behaviors of the N720/Al2O3 composite were investigated in this research. The ceramic matrix composite (CMC) contains a porous alumina matrix with laminated, woven mullite/alumina (NextelTM 720) fibers. The composite does not have an interface between the fiber and matrix. The CMC relies on the porous nature for flaw tolerance. The objective of this study the influences of monotonic creep and cyclic creep loading histories on the creep lifetime, creep strain rate, accumulated creep strain as well as on the recovery of creep strain at near zero stress. The cyclic creep and …


Effects Of Prior Aging On The Creep Response Of Carbon Fiber Reinforced Pmr-15 Neat Resin At 288°C In An Air Environment, Christopher A. Back Jun 2007

Effects Of Prior Aging On The Creep Response Of Carbon Fiber Reinforced Pmr-15 Neat Resin At 288°C In An Air Environment, Christopher A. Back

Theses and Dissertations

The mechanical response of carbon fiber reinforced PMR-15 neat resin with a ± 45 fiber orientation was investigated at 288 °C. Mechanical testing was performed on unaged specimens and specimens that were aged up to 1000 hours in an air environment. Tensile tests were performed to determine Young's modulus of elasticity and Ultimate Tensile Strength. Creep tests were performed at creep stress levels of 30 and 60 MPa. Creep periods of at least 25 h in duration were followed by recovery at zero stress. Duration of the recovery period was at least twice the time of the creep period. Oxidation …


Effects Of Prior Aging At 191°C On Creep Response Of Im7/Bmi 5250-4, Robert A. Salvia Jun 2007

Effects Of Prior Aging At 191°C On Creep Response Of Im7/Bmi 5250-4, Robert A. Salvia

Theses and Dissertations

The creep behavior of IM7/BMI 5250-4 with fiber orientations of [± 45] and [0/90] that were aged in air at 191 °C for up to 1000 hours was evaluated. The total weight loss during the aging process was also evaluated. Weight loss due to aging was 0.64% for the [0/90] fiber orientation and 0.72% for the [± 45] fiber orientation. Tensile tests to failure were conducted to establish tensile properties. The [0/90] specimens have a much higher stiffness and Ultimate Tensile Strength (UTS) values than the [± 45] specimens. The tensile tests of the aged specimens revealed that the Ultimate …


Tension-Compression Fatigue Behavior Of A Carbon Fiber/Epoxy (Im7/Epon 862) Composite Fabricated Using Vacuum Assisted Resin Transfer Molding Process, David W. Katwyk Mar 2007

Tension-Compression Fatigue Behavior Of A Carbon Fiber/Epoxy (Im7/Epon 862) Composite Fabricated Using Vacuum Assisted Resin Transfer Molding Process, David W. Katwyk

Theses and Dissertations

New composite materials and processing methods are continually being developed for use in high performance aerospace systems. One of these new processing methods is the vacuum assisted resin transfer molding (VARTM) process, which shows promise in producing large structural components that have good properties at a lower cost than traditional manufacturing methods. Future widespread use of components manufactured using the VARTM process depends on understanding how these components perform under service conditions, specifically under impact and fatigue conditions. The tension-compression fatigue behavior of a four-harness satin weave carbon fiber/epoxy (IM7/EPON 862) composite manufactured using the VARTM process is investigated in …


An Evaluation Of High Velocity Wear, Gregory J. Cameron Mar 2007

An Evaluation Of High Velocity Wear, Gregory J. Cameron

Theses and Dissertations

The Holloman High Speed Test Track (HHSTT) is a rocket-powered sled track facility used for testing a variety of hypervelocity aerospace applications. The current speed record is 6,453 miles per hour. While this seems fast there are customers at the track that have requirements demanding even faster speeds. Significant research has been conducted in the area of rail gouging as it relates to the test track, and efforts are under way to reduce and even eliminate this phenomenon. Any steps taken in this effort may eliminate catastrophic sled failures caused by gouging, however wear is another damaging issue that needs …


Effects Of Polishing Shot-Peened Surfaces On Fretting Fatigue Behavior Of Ti-6al-4v, Kasey S. Scheel Sep 2006

Effects Of Polishing Shot-Peened Surfaces On Fretting Fatigue Behavior Of Ti-6al-4v, Kasey S. Scheel

Theses and Dissertations

The research of this thesis was done to investigate the effects of polishing a shot-peened specimen of Ti-6Al-4V on the fretting fatigue life of that specimen. The shot-peening process, though one of the most beneficial techniques in prolonging fretting fatigue life, creates a textured surface that may lead to problems on the micro level. This research was done in an attempt to further improve the peening process by examining the effects of another surface treatment to be used in conjunction, surface polishing. The rough peened surface may contain abrupt changes in surface geometry that act as stress risers, which are …


Effects Of Phase Difference Between Axial And Contact Loads On Fretting Fatigue Behavior Of Titanium Alloy, Mohammad Almajali Sep 2006

Effects Of Phase Difference Between Axial And Contact Loads On Fretting Fatigue Behavior Of Titanium Alloy, Mohammad Almajali

Theses and Dissertations

Fretting fatigue is the surface damage that occurs at the interface between two components that are undergoing a small amplitude oscillatory movements. It results in a reduction of the material life as compared to the plain fatigue. Most of the previous works were accomplished under a constant applied normal load and a little effort was done under a variable contact load, while none of these studies has considered the phase difference between the axial load and the contact load. The primary goal of this study is to investigate the effect of phase difference between axial and contact loads on fretting …


Wear Analysis Of Cu-Al Coating On Ti-6al-4v Under Fretting, Karl N. Murray Jun 2006

Wear Analysis Of Cu-Al Coating On Ti-6al-4v Under Fretting, Karl N. Murray

Theses and Dissertations

The effects of changes in the coefficient of friction (CoF) between the contacting surfaces on the fretting wear characteristics of Cu-Al coating on Ti-6Al-4V were investigated. This Cu-Al coating is part of a system that is applied to titanium turbine blades to reduce fretting at the interface. In the application, there is a solid lubricant that is added on top of the coating as an assembly aid and to help reduce the friction while the lubricant remains within the contact. Previous studies have researched the characteristics of the coating without the additional lubricant. In this study, liquid motor oil was …


Validation Of A Scaled Plane Strain Hypervelocity Gouging Model, Ronald J. Pendleton Mar 2006

Validation Of A Scaled Plane Strain Hypervelocity Gouging Model, Ronald J. Pendleton

Theses and Dissertations

The phenomenon of high speed impact is of great interest to the Air Force of Scientific Research and the Air Force Research Laboratory's Holloman High Speed test track. Rocket sled tests at the facility frequently are limited to velocities lower than actually attainable due to damage to the rail in the form of gouges. Direct observation of the gouging phenomenon is not currently possible. This leaves computational modeling as the only means to study the phenomenon. A computer model has previously been used to model the development of gouging at the Holloman High Speed Test Track. However, this model has …


Evaluation Of Factors Contributing To Damping Of Coated And Uncoated Titanium Plates, Dustin W. Lee Mar 2006

Evaluation Of Factors Contributing To Damping Of Coated And Uncoated Titanium Plates, Dustin W. Lee

Theses and Dissertations

High Cycle Fatigue (HCF) is the leading cause of component failure in gas turbine engines today, which poses great risk to aircraft, engines, and their crews. Mitigation of HCF effects has become a priority topic, and the damping benefits of hard coatings are being reevaluated for this purpose. Research was conducted to further understanding of damping measurements on these coatings. This study continues work to characterize the damping effects of a magnesium aluminate spinel (mag spinel) coating applied to a titanium plate via vibration testing. Two different plate sizes were evaluated in a clamped-free-free-free condition and a free-free-free-free condition, respectively. …


Internal Damage Detection And Assessment In Beams Using Experimental Natural Frequencies, Frances K. Durham Jun 2005

Internal Damage Detection And Assessment In Beams Using Experimental Natural Frequencies, Frances K. Durham

Theses and Dissertations

This study investigated the frequency response of a cantilever beam with the intent of establishing a reliable nondestructive method of damage detection. The test specimens were 12 aluminum 2024 T3 beams, each identical except for a unique, eccentrically located notch, and one reference notchless beam. The machined notches varied in length and location to simulate varying degrees of damage. Laser doppler vibrometry enabled the data acquisition. The changes in natural frequencies were correlated to notch length and notch location. A comparison of eccentric and centered notch influence on the natural frequencies also is discussed.