Engineering Commons^™

Husker Motorsports Active Drag Reduction System, Creighton Hughes, Evan Killian, Micah Busboom, Aj Johnson, Jude Steffen

Honors Theses

Formula SAE is a multifaceted competition that involves student teams designing and competing with an open-wheel style race car. There are 5 different dynamic events included in the competition. Each event requires a unique aerodynamic setup to have the best performance possible. This design project focuses on a drag reduction system (DRS) that will improve aerodynamic performance, resulting in faster lap times and increased competitiveness. Key features include a direct electronic actuation mechanism that will allow the rear wing to be adjusted during a race. The benefits of the DRS system, include increased speed, improved handling, and greater fuel efficiency …

Design And Demonstration Of An Inertial-Stabilized Single-Axis Headlamp For Mobile Systems, Thomas Avery Allsup

Mechanical and Aerospace Engineering Dissertations

The introduction of adaptive headlamps has added left and right movement of the headlamps to enhance the vision of the driver during a turn at night. Adaptive headlamps also allow up and down motion of headlamps in either two discrete positions with low and high beams based on vehicle speed and oncoming traffic lights or using the vehicle suspension measurement to adjust headlamp beam angles in any angle between low and high. Using the vehicle suspension ignores the roadway influence on where the headlamps should be positioned to illuminate the roadway for the driver. This dissertation develops governing equations and …

Strategies To Increase Competitive Advantage In The Automotive Manufacturing Supply Chain, Amber Willis

Walden Dissertations and Doctoral Studies

Some automotive manufacturing supply chain leaders lack strategies that are needed to implement information technology (IT) systems. Business leaders are concerned with implementing IT systems to achieve and maintain a competitive advantage. Grounded in the resource-based view theory (RBV), the purpose of this qualitative single case study was to explore information system strategies used by leaders in the automotive manufacturing supply chain to achieve competitive advantage. Participants were five leaders of an automotive manufacturing supply chain organization who implemented IT systems. Data were collected through semistructured interviews and a review of organization project documents. Through thematic analysis, five themes were …

Rc Baja Suspension And Steering, Garrett Bailey

All Undergraduate Projects

The RC Baja team set out to engineer and construct a working remote-control device that can compete in the ASME Baja Competition. The students have a focus on either suspension and steering or drivetrain and chassis. This report is centered on the suspension and steering. First, multiple analyses were completed using engineering methods such as mechanical design, statics, strengths of materials, and dynamics for parts of the device. The calculations found in the analysis are then used to create designs for the parts so that they will meet the requirements and be successful in the competition. After the parts are …

Machine Learning Approach To Investigate Ev Battery Characteristics, Shayan Falahatdoost

Major Papers

The main factor influencing an electric vehicle’s range is its battery. Battery electric vehicles experience driving range reduction in low temperatures. This range reduction results from the heating demand for the cabin and recuperation limits by the braking system. Due to the lack of an internal combustion engine-style heat source, electric vehicles' heating system demands a significant amount of energy. This energy is supplied by the battery and results in driving range reduction. Moreover, Due to the battery's low temperature in cold weather, the charging process through recuperation is limited. This limitation of recuperation is caused by the low reaction …

Characterization Of Friction Element Welding Using Finite Element Modeling, Ankit Varma

All Dissertations

Friction element welding (FEW) has been advocated as a solution to weld different materials together, with the ability to join high-strength materials for a range of thicknesses with low input energy and a short processing time. This work develops a coupled thermal-mechanical finite element model to better understand the physical mechanisms involved in the process and to predict temperature and material flow during the process. Furthermore, microstructural analysis is performed for the steel layer using a scanning electron microscope and Vickers microhardness tester to understand the variation in its grain structure and hardness. Results from the finite element model and …

Development Of An Electro-Pneumatic Servo Clutch And Industry-Level Controller, Timothy Stevens

Mechanical and Aerospace Engineering Theses

This thesis covers the simulation and development of an electro-pneumatic servo clutch used on an FSAE racecar. This project utilizes a sophisticated simulation and various techniques to increase performance such as utilizing pulse-width and pulse-frequency modulation and the use of a 36V supply with constant current limiting to drive the solenoids. The clutch is actuated using a pneumatic cylinder with the internal pressure modulated using commercially available CNG fuel injectors. This thesis also describes the development of the electronic controller designed using analog circuits, as well as the integration of digital circuits to control operations such as launch control and …

Torque Vectoring To Maximize Straight-Line Efficiency In An All-Electric Vehicle With Independent Rear Motor Control, William Blake Brown

Theses and Dissertations

BEVs are a critical pathway towards achieving energy independence and meeting greenhouse and pollutant gas reduction goals in the current and future transportation sector [1]. Automotive manufacturers are increasingly investing in the refinement of electric vehicles as they are becoming an increasingly popular response to the global need for reduced transportation emissions. Therefore, there is a desire to extract the most fuel economy from a vehicle as possible. Some areas that manufacturers spend much effort on include minimizing the vehicle’s mass, body drag coefficient, and drag within the powertrain. When these values are defined or unchangeable, interest is driven to …

Adaptive Vehicle Control, Brian L. Finger, Maria Vargas, Jacob T. Larson, Christopher J. Villa

Mechanical Engineering

This report presents the final design for our device made for Mrs. Laura Jagels. Mrs. Jagels, who has an above the knee amputation, needed a device that would allow her to operate a manual car in a safe and reliable way that still gives her the traditional driving experience. This report takes into consideration the shortcomings of current market devices that enable amputees to operate vehicles. From this research and through interviews with Mrs. Jagels, we were able to decide on our device specifications, giving us a basis to objectively evaluate designs. Ideation and concept prototype building was performed for …

Camper Conversion, Owen Christian Hafler, Zebediah Paul Benedict Zehentbauer, Madilyn Beatrice Willis, Zachary Eli Owen, Justin Robert Nicholas

Williams Honors College, Honors Research Projects

The COVID-19 pandemic of 2020-2021 has seen hundreds of thousands sequestered in quarantine for long periods of time. When quarantined in an urban setting, many cannot leave their respective apartment buildings which only adds to the strain of isolation. In the context of isolation, the design team of Hafler, Nicholas, Owen, Willis, and Zehentbauer personally sought to incorporate their individual enthusiasm for nature with the benefits of living off-grid. After initial research and deliberation, the team discovered the “Skoolie” community and the plans for a mobile tiny home began production.

The team outlined the design project as the full design, …

Evaluation Of Warpage For Composite Automotive Components, Eric J. Martin

Electronic Thesis and Dissertation Repository

Thermoplastic composite parts are manufactured using compression molding for the purposes of assembly in a car seat sub-assembly. Concerns about the dimensional accuracy of the parts prompted an investigation into the part warpage. The warpage of the parts needs to be evaluated for the purposes of determining processing conditions which are linked to part warpage, in order to reduce part warpage.

Laser line probes (LLP) are becoming a more attractive tool for the purposes of part inspection. LLPs quickly acquire point cloud data from complex surfaces and are a non-contact method of measurement; these qualities make LLPs the best tool …

Examining Career And Technical Education Practitioner Preparation And Professional Development Needs, Shane Wilson Lange

Theses and Dissertations

This quantitative study was used to investigate Illinois automotive educator professional development needs and to identify the demographic landscape of Illinois secondary and post-secondary automotive teachers. The study should bring a greater understanding of what automotive teachers feel they need to learn in order to continue as successful educators. A modified Borich (1980) needs assessment model was used to identify the perceived importance and ability levels for 32 professional competencies. Mean Weighted Discrepancy Scores (MWDS) were calculated using the importance and ability scores in order to report the professional development need. The administered survey was also utilized to examine their …

Asts Frame, Dustin Braun

All Undergraduate Projects

The automotive industry has been an industry of many breakthroughs in technology and mechanical systems over the course of its history. But in one area, its innovation has slowed. That is in the area of the short throw shifter. All aftermarket short throw shifters are currently one dimensional. No adjustability, no ability to finetune to one’s personal desire. The goal of this project is to create a short throw shifter frame that is easier/faster to install, as well as allow for full adjustability of the shifter from inside the car. This frame design uses mostly 6061-T6 aluminum, along with some …

Catmobile Ev Front Suspension, Daymon Fritz

All Undergraduate Projects

The Central Washington University (CWU) Mechanical Engineering Technology (MET) program owns an electric vehicle called the “Cat-Mobile” designed to be entered into an Electrothon America race. The Cat-Mobile is a collaborative project, various aspects of which are built by CWU MET students in the capstone sequence of the senior year. For the Cat-Mobile to operate safely and effectively, it was necessary to design and build a proper front suspension system. The suspension needed to meet Electrothon America Handbook rules dictating a minimum ground clearance of 2” and optimize material usage to keep added weight at or below 20lbs. Loading and …

Zips Electric Racing Suspension Design, Madison Hughes, Christopher Thompson, Erikah Jackson, Anna Signorino

Williams Honors College, Honors Research Projects

I am working with three others on the suspension and steering sybsystems for the Zips Electric Racing design team at The University of Akron. We are improving upon last year's design to help create an optimized vehicle. As part of this project, we take part in weekly design reviews and team meetings, model parts in Solidworks, and perform simulations and FEA using MATLAB/SIMULINK, Solidworks, and Optimum Kinematics.

2-Axis Electric Off-Road Bucket Seat Bases, Brennan K. Slater, Alexander P. Croteau, Spencer M. Kubik

Mechanical Engineering

Off-road vehicle bucket seats are currently restricted to a single position relative to the floor of the vehicle. Drivers and riders desire the ability to adjust their seat position to increase comfort and allow for a greater size range of riders to fit safely within the cabin or roll cage. To develop a viable solution, the team has gone through an extensive design process and has constructed a functioning prototype. This Final Design Report encapsulates the entire design process and concludes with recommendations for changes we would make looking both back in review as well as moving forward with further …

The High Rise Storage System, Justin H. Harmon

Chancellor’s Honors Program Projects

No abstract provided.

Development Of Mbd Model And Analysis Methodology For Vehicle Design, Alfonso Christopher Ponce

Mechanical Engineering ETDs

This thesis is to provide a new methodology that considers the effects the chassis applies during dynamic load to the suspension and the handling characteristics of a road course vehicle. A methodology in which is described in detail as well as an applied demonstration where literature before this thesis, lacks in replication and serves to establish a basis for multi-body dynamic analysis in this area. Two models to be created, rigid and flexible, and to compare each other to study the effects the chassis torsional stiffness has during load transfer. Ultimately, to assist in the design of a vehicle that …

Cal Poly Supermileage Electric Vehicle Drivetrain And Motor Control Design, Clarisa Joy Howe, Christopher Joseph Mclaughlin, Erik Alvarado, Enyi Liang

Mechanical Engineering

The Cal Poly Supermileage Vehicle team is a multidisciplinary club that designs and builds high efficiency vehicles to compete internationally at Shell Eco-Marathon (SEM). Cal Poly Supermileage Club has been competing in the internal combustion engine (ICE) category of the competition since 2007. The club has decided it is time to expand their competition goals and enter their first battery electric prototype vehicle. To this end, a yearlong senior design project was presented to this team of engineers giving us the opportunity to design an electric powertrain with a custom motor controller. This system has been integrated into Ventus, the …

Autojack - Hydraulic Powertrain System, Tyce Vu

All Undergraduate Projects

A primary problem for mechanics and automotive enthusiasts is the risk associated with lifting and securing a vehicle with conventional jack stands. Often times, improper jack-stand installation results in the vehicle collapsing unexpectedly, causing injury and/or death. This problem can be minimized through the application of a newly re-designed vehicle lifting system. The conventional method for lifting cars is time consuming and can be unsafe in many circumstances. A better, safer, and more efficient lift design was needed; the AutoJack. The approach of the AutoJack design was entirely focused on the safety of lifting a vehicle. Safety was improved by …

Forward-Looking, Velocity-Driven, Powertrain Modeling And Optimal Control For Continuous Variable Transmission, Paresh Deshmukh

Masters Theses

This thesis is the second part of a two-part study focused on improving Continuous Variable Transmission (CVT) ratio management and control. The objective of the overall project was to develop a methodology for a vehicle with a CVT and a downsized gasoline engine to deliver the maximum vehicle fuel economy within drivability and performance constraints. The first part of this study, as described in [1], focuses on developing a cycle driven model for optimizing the CVT ratio. The study presented in this paper focuses on developing a velocity driven model to simulate the real-time behavior of a vehicle. The results …

Optimal Design Of Automotive Exhaust Thermoelectric Generator (Aeteg), Hassan Fagehi

Masters Theses

A consumption of energy continues to increase at an exponential rate, especially in terms of automotive spark ignitions vehicles. About 40% of the applied fuel into a vehicle is lost as waste exhaust to the environment. The desire for improved fuel efficiency by recovering the exhaust waste heat in automobiles has become an important subject. The thermoelectric generator (TEG) has the potential to convert exhaust waste heat into electricity as long as it is improving fuel economy. The remarkable amount of research being conducted on TEGs indicates that this technology will have a bright future in terms of power generation. …

Fatigue Analysis Of The Welded Region In The Automotive Torsion Beam Rear Suspension System, Nan Zhan, Xiaochuan Zhang

The 8th International Conference on Physical and Numerical Simulation of Materials Processing

No abstract provided.

Thermal Modeling For Light Armored Vehicle, Marc-André H. Brooks

Electronic Thesis and Dissertation Repository

Light Armored vehicles are required to operate in a variety of extremely hot and arid climates. As such, these vehicles are often subject to large heat gains due to environmental factors. The current systems employed for vehicle cooling do not always perform to the levels that are required, mainly due to the lack of a good estimate of the cooling load. A thermal analog circuit was created which separated each of the heat sources into its own module. Using material properties provided by General Dynamics Land Systems as well as information from acquired from CFD studies and ASHRAE, the values …

Wire + Arc Additive Manufacturing, Micheal Santangelo

GS4 Georgia Southern Student Scholars Symposium

Additive manufacturing is a rapidly developing technology which promises to drastically reduce the cost and waste associated with manufacturing parts. However, current systems of additive manufacturing used for creating metal parts which are suitable for use in the aerospace, automotive, and defense industries are complex, expensive, and not robust enough to produce a wide range of part features and geometries. A relatively new method, called wire arc additive manufacturing(WAAM) is a low cost option that can create parts which have a near-net shape, and only require a small amount of post processing before they are ready for use. This system, …

Analysis Of Road Vehicle Aerodynamics With Computational Fluid Dynamics, Christian Armando Mata

Open Access Theses & Dissertations

A road vehicles aerodynamics can be one of the most influential aspects of its performance. With the increased importance on fuel efficiency in recent years, new road vehicles are being developed smaller in size, with smaller displacement engines, as well as with improved aerodynamics. The aerodynamics of a vehicle can have a significant effect on its fuel efficiency, as well as other important aspects of the vehicles performance such as the top speed, acceleration, and handling. A study focusing on analyzing aerodynamic effects due to vehicle geometries such as wheels covered by the vehicles body in comparison to open wheels …

Influences Of Wind On Automotive Interior Sound Quality, Sara Huelsman, Patricia Davies, Daniel Carr

The Summer Undergraduate Research Fellowship (SURF) Symposium

The effects of noise on human health (both mental and physical) are well known, and motivation to decrease noise in daily life is prevalent. Wind noise within automotive interior cabins could be detrimental to human health and comfort because of the negative impact on speech intelligibility and fatigue overall. There is little information on human perception of wind noise in automobile interiors though Loudness and Articulation Index have been examined as predictors of human response. They have been found to predict well in some circumstances, but not in others. In this research, a variety of sound quality metrics are being …

Cord Load Characteristics In Bias And Belted-Bias Tires, Joseph Walter, George Hall

Dr. Joseph D. Walter

Two improved versions of a recently developed miniature force transducer were used to measure cord loads at the crown, shoulder, and sidewall of bias and belted-bias automobile tires under different testing conditions. As a transducer at a given location passes through the footprint, a “basic shape” for the cord force pattern is generated for straight ahead rolling and cornering. Factors such as wheel load, inflation pressure, obstacle impact, tire speed, rim width, and frictional properties of the tire-drum interface can affect the total force excursion and/or the base line value but do not affect the basic shape of the patterns. …

Electric Porsche Drivetrain Re-Design, Taylor Carlson, Quinton Petty, Spencer Treffry

Mechanical Engineering

The objective of this project was to redesign the drivetrain of the electric 1977 Porsche 911 Targa S with the goal of optimizing the drivetrain for motor efficiency and performance. The focus was to redesign the interface between the electric motor and rear wheels to maximize the efficiency of power transmission from the motor to the ground.

Two systems were proposed, a fixed gear reduction and two motors with an electronic differential. The fixed gear reduction was chosen to be designed and built by replacing the stock Porsche transmission with a differential featuring a favorable gear ratio for the electric …

Msu Xtreme: Minnesota State University, Mankato's Entry Into The "Clean Snowmobile Challenge 2001", Scott Betcher, Allen Caldwell, Nathan Lindeman, Brian Mandelkow, Dave Maniak, Randy Rohlf, James Skuya, Dennis Swanson, Aaron Wolff, Mark Brandl, Dan Dobesh, Ryan Erickson, Jeff Gillen, Jan Smith, Jason Wilkie

Journal of Undergraduate Research at Minnesota State University, Mankato

Minnesota State University, Mankato’s Automotive Engineering Technology program formed a team to enter the Clean Snowmobile Challenge 2001. Selections for the organization’s machine included a 2001 Polaris Edge Chassis specially outfitted with a 2000 500 cc two-stroke Polaris engine. Modifications to the snowmobile were made specifically for Clean Snowmobile Challenge 2001 events. Acceleration, emissions, cold start, noise, fuel economy/range, handling/drivability, hill climb, and static display made up the list of events featured in the competition. MSU Xtreme has modified the snowmobile in every area with special emphasis on emissions and handling. Testing and analysis of the sled’s systems brought the …