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Full-Text Articles in Engineering

Synergistic Strategies In Sinter-Based Material Extrusion (Mex) 3d Printing Of Copper: Process Development, Product Design, Predictive Maps And Models., Kameswara Pavan Kumar Ajjarapu Dec 2023

Synergistic Strategies In Sinter-Based Material Extrusion (Mex) 3d Printing Of Copper: Process Development, Product Design, Predictive Maps And Models., Kameswara Pavan Kumar Ajjarapu

Electronic Theses and Dissertations

3D printing pure copper with high electrical conductivity and exceptional density has long been challenging. While laser-based additive manufacturing technologies suffered due to copper's highly reflective nature towards laser beams, parts printed via binder-assisted technologies failed to reach over 90% IACS (International Annealed Copper Standard), electrical conductivity. Although promising techniques such as binder jetting, filament, and pellet-based 3D printing that can print copper exist, they however still face difficulties in achieving both high sintered densities and electrical conductivity values. This is due to a lack of comprehensive understanding of property evolution from green to sintered states and the strategies that …


Molecular Dynamics Study Of Characterization In Metal-Free Friction Materials, Yizhan Zhang Nov 2023

Molecular Dynamics Study Of Characterization In Metal-Free Friction Materials, Yizhan Zhang

Electronic Theses and Dissertations

Metallic friction materials currently used in industry may adversely impact the environment. Substitutions for metals in friction materials, on the other hand, can introduce operational safety issues and other unforeseeable issues such as thermal-mechanical instabilities and insufficient strength. In view of it, this dissertation focuses on developing different kinds of materials from simple structure to complex structure and evaluating the material properties with the assistance of molecular dynamics (MD) tools at the nano scale.

First, the concept of the contacted surfaces in friction at the atomic scale was introduced in order to get accurate understanding of the friction process compared …


An Investigation Into Energy-Material Properties Interaction In Additive Manufacturing Of Polymers., Pu Han Dec 2021

An Investigation Into Energy-Material Properties Interaction In Additive Manufacturing Of Polymers., Pu Han

Electronic Theses and Dissertations

Additive manufacturing (AM), known as three-dimensional (3D) printing, is a fabrication process to build 3D objects layer by layer based on computer aided design (CAD) model or digital 3D model. Fused filament fabrication (FFF) has become a preferred method for additive manufacturing due to its cost-effectiveness and flexibility. However, the parts built using FFF process suffer from lower mechanical strength compared to that fabricated using traditional method and rough surface finish. With this motivation, this dissertation aims to develop and implement a novel in-process laser assisted technique on FFF to heal the microstructure of FFF built objects by enhancing reptation …


Materials-Processing Relationships For Metal Fused Filament Fabrication Of Ti-6al-4v Alloy., Paramjot Singh May 2020

Materials-Processing Relationships For Metal Fused Filament Fabrication Of Ti-6al-4v Alloy., Paramjot Singh

Electronic Theses and Dissertations

Additive manufacturing (AM) is at the mainstream to cater the needs for rapid tooling and small-scale part production. The metal AM of complex geometries is widely accepted and promoted in the industry. While several metal AM technologies exist and are matured to a level where expectation in terms of design and properties are possible to realize. But the metal AM suffers from the heavy expense to acquire equipment, isotropic property challenges, and potential hazards to work with loose reactive metal powder. With this motivation, the dissertation aims to develop the fundamental aspects to print metal parts with bound Ti-6Al-4V powder …


Influence Of Mechanical Properties Of Paper Coating On The Crack At The Fold Problem, Seyyed Mohammad Hashemi Najafi May 2019

Influence Of Mechanical Properties Of Paper Coating On The Crack At The Fold Problem, Seyyed Mohammad Hashemi Najafi

Electronic Theses and Dissertations

Paper coating layers are subject to various stresses and deformations in many converting processes such as calendering, printing, slitting, and folding of the paper. In some cases, products may crack during folding to generate a defect called cracking at the fold (CAF). The parameters that influence these defects are not well understood. The overall goal of this thesis is to better understand the CAF behavior as related to material properties of the coating layer.

A method was developed to produce free-standing pigmented coating layers thick enough to be tested in bending as well as tension. The mechanical properties of these …


A Study On Ultrasonic Energy Assisted Metal Processing : Its Correeltion With Microstructure And Properties, And Its Application To Additive Manufacturing., Anagh Deshpande May 2019

A Study On Ultrasonic Energy Assisted Metal Processing : Its Correeltion With Microstructure And Properties, And Its Application To Additive Manufacturing., Anagh Deshpande

Electronic Theses and Dissertations

Additive manufacturing or 3d printing is the process of constructing a 3-dimensional object layer-by-layer. This additive approach to manufacturing has enabled fabrication of complex components directly from a computer model (or a CAD model). The process has now matured from its earlier version of being a rapid prototyping tool to a technology that can fabricate service-ready components. Development of low-cost polymer additive manufacturing printers enabled by open source Fused Deposition Modeling (FDM) printers and printers of other technologies like SLA and binder jetting has made polymer additive manufacturing accessible and affordable. But the metal additive manufacturing technologies are still expensive …


Spray-Dried Cellulose Nanofibril-Reinforced Polypropylene Composites For Extrusion-Based Additive Manufacturing, Lu Wang Dec 2017

Spray-Dried Cellulose Nanofibril-Reinforced Polypropylene Composites For Extrusion-Based Additive Manufacturing, Lu Wang

Electronic Theses and Dissertations

Compared to conventional manufacturing process, additive manufacturing (AM) offers free-form design, lighter and more ergonomic products, short lead time and less waste. Extrusion-based AM can be used to print thermoplastics. However, extrusion-based AM has processing challenges in printing semi-crystalline thermoplastics, for instance, polypropylene (PP). Cellulose nanofibrils (CNF) are one type of cellulose nanofibers that are produced from pulp fibers. CNF has extraordinary properties which make it an ideal candidate to reinforce polymers. Spray-dried CNF (SDCNF) is able to be incorporated into thermoplastic matrices without modifying conventional processing procedures.

The mechanical properties of 3D printed plastic parts have been considered significantly …


Scandia And Ceria Stabilized Zirconia Based Electrolytes And Anodes For Intermediate Temperature Solid Oxide Fuel Cells: Manufacturing And Properties, Yan Chen Jan 2013

Scandia And Ceria Stabilized Zirconia Based Electrolytes And Anodes For Intermediate Temperature Solid Oxide Fuel Cells: Manufacturing And Properties, Yan Chen

Electronic Theses and Dissertations

Mesoscale optical phenomena occur when light interacts with a number of different types of materials, such as biological and chemical systems and fabricated nanostructures. As a framework, mesoscale optics unifies the interpretations of the interaction of light with complex media when the outcome depends significantly upon the scale of the interaction. Most importantly, it guides the process of designing an optical sensing technique by focusing on the nature and amount of information that can be extracted from a measurement. Different aspects of mesoscale optics are addressed in this dissertation which led to the solution of a number of problems in …


Synthesis, Processing And Characterization Of Nanocrystalline Titanium Dioxide, Shipeng Qiu Jan 2006

Synthesis, Processing And Characterization Of Nanocrystalline Titanium Dioxide, Shipeng Qiu

Electronic Theses and Dissertations

Titanium dioxide (TiO2), one of the basic ceramic materials, has found a variety of applications in industry and in our daily life. It has been shown that particle size reduction in this system, especially to nano regime, has the great potential to offer remarkable improvement in physical, mechanical, optical, biological and electrical properties. This thesis reports on the synthesis and characterization of the nanocrystalline TiO2 ceramic in details. The study selected a simple sol-gel synthesis process, which can be easily controlled and reproduced. Titanium tetraisopropoxide, isopropanol and deionized water were used as starting materials. By careful control of relative proportion …