Engineering Commons^™

Strategies To Improve Shrinkage Resistance Of Cement-Based Materials For Extrusion-Based 3d Printing, Kavya Vallurupalli

Doctoral Dissertations

"The main objective of this study is to develop new generation of shrinkage-resistant 3D printable mortar mixtures. To this end, the research work was carried out to: i) identify key material and processing parameters that affect printability; ii) investigate the influence of water-to-cement ratio, superplasticizer dosage, and welan gum content on mortar printability; iii) propose a “printability window” where rheological properties and desorptivity can secure successful printing; iv) investigate effect of shrinkage mitigation materials (expansive agent (EA), pre-saturated lightweight sand (LWS), superabsorbent polymers (SAP), and shrinkage reducing admixture) on printability and shrinkage performance of mortar; and v) evaluate the effect …

Thermal And Mechanical Numerical Modeling Of Extrusion-Based 3d Printed Reinforced Polymers For Selecting Manufacturing Process Parameters, Sunil Bhandari

Electronic Theses and Dissertations

Extrusion-based 3D printing of thermoplastic polymer composites manufactures parts that have nonhomogenous, orthotropic, and process-dependent macro-scale material properties. As a part of the dissertation, research works were carried out to: • improve the interlayer mechanical properties and reduce the orthotropy, • use experimentally homogenized orthotropic material properties to numerically model the mechanical behavior of the non-homogenous orthotropic 3D printed parts, • create an efficient numerical thermal model to predict the process-dependent thermal history of the 3D printed part, and • aid the manufacturing process by selecting a suitable set of processing parameters based on a simplified sequentially coupled thermomechanical model. …

Additive Manufacturing Of Soil Using Bio-Cementation, Christina Childress

Graduate Theses and Dissertations

Microbially Induced Calcite Precipitation (MICP) is an emerging soil treatment technique that is proven to increase strength, decrease erosion, reduce liquefaction risk, enhance slope stability, decrease compressibility, decrease swelling potential, and overall create a more competent soil. The benefits and applications of MICP are broad, and this research seeks to broaden them further by developing a single-phase additive manufacturing application with no treatment time delay. This is done by analyzing layering behaviors of five USCS soil classifications (100 % Ottawa sand, sand clay mixtures, and 100% lean clay) which provides insight into process variables such as the solution volume and …

Magnetorheological Cementitious Inks For 4d Printing Of Origami Inspired Auxetic Concrete Elements, Aparna Shashikant Deshmukh

Theses and Dissertations

Existing concrete technology relies on the use of considerable volumes of raw materials, large energy consumption and so associated with severe corresponding environmental impacts. This impact is the driving force for the development of sustainable concrete including a wide range of concrete with supplementary cementitious materials and advanced manufacturing. Recent developments in the field are further inspired by the digital concrete based on 3D printing (3DP) technology which require tailor-made concrete mixtures. The main challenge for 3D printing of concrete is to develop printable ink material, thus this research focuses on characterisation of cementitious materials based on smart materials-materials that …

Leveraging Biomimicry And Additive Manufacturing To Improve Load Transfer In Brittle Materials, Ana Paula Bernardo

Graduate Theses and Dissertations

With the emergence of Additive Manufacturing (i.e., 3D printing) in construction, new strategically designed shapes can be created to improve load transfer through structural members and foundations. Cross-sections can be optimized to carry load using less material, or even using weaker constituent materials, like soils, which are cheap and abundant. The goal of this research is to investigate the benefits of using cellular patterns which leverage biomimicry in civil engineering applications, since nature has perfectly engineered materials and patterns which carry loads with the least amount of material possible. Most of the periodic cellular work to date has focused on …

Development Of Test Methods For Characterizing Extrudability Of Cement-Based Materials For Use In 3d Printing, Jonathan Thomas Kuchem

Masters Theses

"3D printing is the process of creating three-dimensional objects using an automated additive manufacturing process. The 3D printing process has been used with materials such as metals and polymers, but application with cement based materials for the construction industry has yet to be developed. In this research, two main problems were investigated for printing cement based composite materials: extrudability and tensile reinforcement. Fiber-reinforced concrete (FRC) was studied as an internal reinforcing system to increase tensile/flexural strength. First, FRC was studied to investigate mechanical properties and use of fibers from waste tires as an environmentally friendly option. A reference mixture with …

Feasibility Of Using 3d Printed Molds For Thermoforming Thermoplastic Composites, Sunil Bhandari

Electronic Theses and Dissertations

This thesis presents a novel combined experimental and numerical mechanics approach for characterizing 3D printed thermoplastic materials by the fused deposition modeling process for thermoforming thermoplastic composites. The implications of this work are:

1. a methodology for model-based performance evaluation of 3D printed structural parts, and
2. an improved design of 3D printed molds for composites manufacturing, which has potential for material innovations and scaled-up applications in additive manufacturing.

The thesis formulates basic criteria for selection of thermoplastic polymer used for the 3D printed mold based on forming temperatures. The thesis creates a lattice and shell finite element model of the 3D …