Physical Sciences and Mathematics Commons^™

Material Formulation And Process Optimization Towards Fabricating Robust 3d Printed Structures, Austin Riggins

Doctoral Dissertations

This dissertation focuses on understanding and addressing the fundamental physicochemical phenomena that lead to weak interfaces and structural warpage in material extrusion 3D printing. Polymeric feedstocks used for this manufacturing technique were manipulated through the incorporation of additives that alter the dynamics of the matrix during and after printing. In Chapter II, adhesion between layers of structures printed from PEEK was strengthened through a combination of low-molecular weight additive incorporation and post-printing thermal annealing. Chapter III reports a method for decreasing the irreversible thermal strain of structures printed from poly(lactic acid) by introducing nanographene and photoinitiator additives into the feedstock …