Physical Sciences and Mathematics Commons^™

Analysis Of The Effect Of Different Surface Preparation Methods On Corrosion Resistance And Adhesion Strength Of Astm A36 Steel Substrate With Surface Tolerant Epoxy Paint As Coating Material, Irwan Wijaya Santoso, Daffa Aqila, Rini Riastuti, Rizal Tresna Ramadhani

Journal of Materials Exploration and Findings

In the industrial world, to extend the service life of materials, protection methods are carried out to slow down the material's corrosion rate. The protection method that is often used is the coating method. The coating method is a protection method by coating the substrate material using a coating material to prevent contact between the substrate material and the environment. In this research, the substrate material used is ASTM A36 steel and the coating material used is Surface Tolerant Epoxy paint. The independent variable used in this study lies in the surface preparation method which consists of: solvent cleaning, hand …

Corrosion Related To The Nuclear Waste Containers, Ali Ebrahimzadeh Pilehrood

Corrosion Research

The disposal of nuclear waste is a demanding topic, and the existing methods, whether it is temporary storage in spent fuel pools or storage in geological repositories, both face the risk of corrosion-related problems. Any failure in these storage methods can potentially lead to the release of radioactive materials into the environment. To avert such catastrophic scenarios, people in the nuclear industry consistently monitor and maintain these storage facilities endlessly and attempt to improve the plans designed to store nuclear waste. Here, I will examine the nuclear waste management organization (NWMO) plan in Canada. Choosing an appropriate location for the …

Corrosion Case Study On Pipeline, Kangze Ren

Corrosion Research

The Kashagan pipeline leaks were likely caused by sulfur stress corrosion cracking, a combined corrosion mechanism developed by the presence of high pressure, the high level of hydrogen sulfide(the main "ingredient" of sour gas), and poor metallurgical choice. Improper welding and poor metallurgical examination were blamed for causing the leaking issue. The purpose of the current review is to raise the alarm about the inappropriate corrosion management of Kashagan oil production and its societal and environmental consequences.

The Study Of Corrosion On Additive-Manufactured Metals., Braydan Daniels

Electronic Theses and Dissertations

The purpose of this study was to investigate and compare the corrosion mechanisms between wrought and additive-manufactured (3D-printed) copper and stainless steel. The experimental procedure consisted of measuring the open circuit potential, electrochemical impedance spectroscopy, linear sweep voltammetry, Tafel analysis, surface topology, and scanning electron microscopy for each metal within salt water, tap water, sulfuric acid, and synthetic body fluid (excluding copper in synthetic body fluid).

Overall, printed stainless steel was more corrosion-resistant than wrought stainless steel in tap water and synthetic body fluid based on OCP, LSV, and surface topology results. Additionally, printed copper was more corrosion-resistant than wrought …

Corrosion Case Study On Automobile, Grace Ajayi, Xinran Pan, Geethu Sasikala, Marshall S. Yang

Chemistry Publications

No abstract provided.

Development Of Battery Materials To Function As Corrosion Protection On Car Body Plates, Tubagus Noor Rohmannudin, Sulistijono Sulistijono, Noval Adrinanda, Faridz Wira Dharma, Samuel Areliano

Journal of Materials Exploration and Findings

Most car bodies made for mass production are made from steel or aluminum. Both are strong metals, but steel is cheaper than aluminum and is more commonly used in lower-end cars for a broader consumer range. The weakness of steel compared to aluminum is that it is susceptible to corrosion under certain conditions, and thus it may deteriorate over time without proper care. To prevent corrosion, modern cars are coated with paint to prevent direct contact with the environment. As a second line of protection, a car battery can be connected to the body to create an impressed current cathodic …

Intergranular And Pitting Corrosion Mechanisms Of Sensitized Aluminum Alloy Aa5083, Clayton Egleston

Williams Honors College, Honors Research Projects

The motivation and objectives of this project is to examine the mechanisms of intergranular corrosion (IGC) and pitting corrosion of sensitized AA5083. In this regard, different characterization techniques were used, including optical analysis of microstructure, cyclic potentiodynamic polarization with Tafel fitting, electrochemical impedance spectroscopy with electrical equivalent circuit (EEC) fitting, and potentiostatic current transient monitoring. The transition from IGC to pitting corrosion occurs when the grain boundaries become saturated with the β-phase (Mg₂Al₃). It was found that AA5083 becomes more vulnerable to pitting corrosion as the degree of sensitization increases.

Near-Ir Laser Ablation Of Simulated Radiologically Contaminated Oxides On Carbon Steel Feeder Pipes, Thao Viet Do

Electronic Thesis and Dissertation Repository

As nuclear power plants age and retire from service, many countries face significant challenges concerning the safe long-term storage and disposal of large volumes of low and intermediate level radioactive wastes (L&ILW). The volumes of metallic waste are of particular concern, as when metal corrodes it produces hydrogen that could lead to pressure build-up in interim storage and disposal. In Canada, a significant fraction of the metallic wastes for Canada Deuterium Uranium (CANDU) nuclear reactors are out-of-core reactor components, such as carbon steel (CS) feeder pipes. The radioactive contamination is expected to be largely confined to the surface oxide layers …

An Investigation On The Interface Corrosion Behaviors Of Cobalt Interconnects In Chemical Mechanical Polishing Slurry, Kai-Xuan Qin, Peng-Fei Chang, Yu-Lin Huang, Ming Li, Tao Hang

Journal of Electrochemistry

Cobalt is widely regarded as the most promising interconnect material for 10 nm node and beyond. The development of a chemical mechanical planarization (CMP) slurry suitable for cobalt interconnect is a critical component for the application of cobalt interconnect. During CMP process of the interconnect layer, the achievement of high-quality surface after planarization is greatly challenged by the metal corrosion in CMP slurry. In this contribution, the corrosion behavior of cobalt in a slurry with potassium persulfate (KPS) as an oxidizer, glycine as a complexing agent, and benzotriazole (BTA) as an inhibitor was investigated. Static erosion rates (SER) of cobalt …

Electrochemical Impedance Spectroscopy Analysis Of Corrosion Of Reinforcing Steel In Fly Ash Mortar By Means Of Transmission Line Modeling, Padraig Stack

Williams Honors College, Honors Research Projects

Electrochemical impedance spectroscopy (EIS) is an important non-destructive tool that allows for a deeper understanding of the electrochemical processes and mechanisms occurring in an electrochemical cell. Equivalent electrical circuits (EECs) are used to model the impedance data into electrical components, such as resistors and capacitors, on a circuit. Current potentiostat offers software packages that can analyze the frequency response, but the software only supports “simple” EEC that can be written as fixed electrical components in some combination of series and parallel. Park and Macdonald propose a transmission line model (TLM) that does not use lumped-element models, instead, the values of …

Molten Salt Technologies For Advanced Nuclear Fuel Cycles And Molten Salt Reactors, Dimitris Killinger

Theses and Dissertations

This dissertation provides five topics—an assessment of different monitoring and analytical techniques often cited in the literature for molten salt systems and designs for nuclear engineering applications. First, we explored commonly used materials for quasi-reference electrodes in molten chloride salts. Second, the limitations of the electrochemical analysis known as cyclic voltammetry due to the concentration of uranium(III) present were being investigated. Third, we provided an experimental assessment on the development of a spectroelectrochemical cell for interrogating various spectroelectrochemical techniques, namely chronoabsorptometry and chronofluorometry, and their limitations due to the presence of uranium(III) ions. Fourth, a study on the corrosion resistance …

An Overwiew On Corrosion Behavior Of Steels In Factory, H. Demiroren

Eurasian Journal of Physics and Functional Materials

In this study, corrosion behaviors of diffuser unit solutionbywhich raw sugar is produced from minced sugar beets in sugar factories on St-37 low alloy steel and AISI 304, 304L, 316 austenitic stainless steel types were examined. Moreover, influence of heat treatment on corrosion resistance was investigated. Corrosion tests were performed using mass loss method. SEM-EDX, X-rays Diffraction, microhardness and surface hardness analyses of samples were carried out. As a result, it was determined that AISI 304L and 316 steels have better corrosive resistance and heat treatment improves corrosion resistance.

Novel And Fast Peridynamic Models For Material Degradation And Failure, Siavash Jafarzadeh

Department of Mechanical and Materials Engineering: Dissertations, Theses, and Student Research

Fracture is one of the main mechanisms of structural failure. Corroded surfaces with chemically-induced damage are, notably, potential sites for crack initiation and propagation in metals, which can lead to catastrophic failure of structures. Despite some progress in simulating fracture and damage using classical models, realistic prediction of complex damage progression and failure has been out of reach for many decades. Peridynamics (PD), a nonlocal theory introduced in 2000, opened up new avenues in modeling material degradation and failure. Existing numerical methods used to discretize PD equations, however, are quite expensive as the PD nonlocal interactions make them unaffordable for …

Nonlinear Dynamics Of Carbon Steel Corrosion Under Gamma Radiation, Youn Gyeong Shin

Electronic Thesis and Dissertation Repository

Corrosion of materials is still an unresolved problem affecting a multitude of industries. One of the grand challenges facing the corrosion community is the development of high-fidelity models for corrosion in actual service environments. The difficulties arise since corrosion involves transfer of metal atoms between the solid and solution phases thus making the system non-adiabatic. Interfacial transfer of atoms increases the chance of establishing systemic feedback between chemical reactions and transport processes, which results in chemical oscillation and periodic patterns on the corroding surfaces. These oscillating behavior in electrochemical measurements and pattern formation on corroding surfaces have been reported in …

Electrochemical Response Of A Single Wire-Electrode Ac Probe In 3.5wt.% Nacl, Zhen-Wen Zou, Da-Jiang Zheng, Zi-Ming Wang, Guang-Ling Song

Journal of Electrochemistry

In this paper, a recently developed single wire-electrode AC probe technology which does not need a reference or counter electrode was employed to investigate the electrochemical corrosion and sacrificial anode protection behaviors of steel and zinc in 3.5wt.% NaCl. With this simple, fast, reliable and stable probe, the instantaneous corrosion rate and accumulated corrosion loss of carbon steel in 3.5wt.% NaCl were measured, and the results revealed that both were greater than those of zinc. Furthermore, the observed different corrosion behaviors between carbon steel and zinc during the immersion could be caused by their different surface films. With the galvanic …

An Experimental And Numerical Investigation Of Flow Accelerated Flibe Corrosion, David B. Weitzel

Nuclear Engineering ETDs

Renewed interest in molten salt reactor technology has brought to light the need for a better understanding of FLiBe corrosion. To this end a flowing FLiBe corrosion test loop was designed to test the flow effects of FLiBe corrosion. The loop consists of a pump, melt tank, and stainless-steel tubing assembly that heats the molten salt to high temperatures and circulates it over test specimens. The experiment has been constructed and has completed initial shakedown testing.

To support the flowing FLiBe experiment, a numerical corrosion model that couples FLiBe electrochemistry, solid metal diffusion, and mass transport was implemented. The model …

Corrosion Of Aluminum Current Collector In Cost Effective Rechargeable Lithium-Ion Batteries, Shengyi Li

Theses and Dissertations

Rechargeable lithium ion batteries (LIB) have been widely used as commercial energy storage systems for portable equipment, electronic devices and high power applications (e.g. electronic vehicles). One issue with the commercialized LIB is that expensive, highly toxic and flammable organic solvents are used in the electrolyte and the fabrication process of electrodes. The toxic organic based solvents increase the production cost and lead to significant safety concerns in the event of a battery overcharge or short circuit. The recent development of “green manufacturing” technology allows manufacturers to replace the organic solvents used in the cathode coating process by aqueous based …

Magnetron Sputtering And Corrosion Of Ti-Al-C And Cr-Al-C Coatings For Zr-Alloy Nuclear Fuel Cladding, Devin Alan Roberts

Masters Theses

The disaster at the Fukushima Daiichi Nuclear Power Plant in March 2011 bought renewed focus to the issue of corrosion in nuclear fuel cladding applications. This thesis reports on the background behind these issues, the investigation strategy, and the analysis of experiments focused on mitigating oxidation of Zr-alloy fuel cladding. This thesis seeks to develop magnetron sputtered Ti-Al-C and Cr-Al-C coatings for Zr-alloy substrates and characterize the as-deposited and corroded samples.

Ti-Al-C and Cr-Al-C coatings were deposited onto ZIRLO, Si, and Al₂O₃ [Aluminum Oxide] substrates under various sputtering conditions. A combinatorial sputtering method was employed to refine …

Basic Principles And Applications Of Secm In Metal Corrosion, Fa-He Cao, Yan Xia, Wen-Juan Liu, Lin-Rong Chang, Jian-Qing Zhang

Journal of Electrochemistry

Scanning electrochemical microscopy (SECM) is chemical microscopy with higher spatial resolution. After 24 years of development, SECM has been widely applied in mapping and kinetics study of heterogeneous electron transfer in localized processes at solid-liquid or liquid-liquid interfaces. The fundamentals and recent advances of SECM in corrosion applications are described, including SECM mapping and kinetics on localized corrosion of metal or coating. Research work of SECM in corrosion by our group is also introduced. Future applications of SECM in corrosion are highlighted.

Applications Of Spectroscopic Ellipsometry In Corrosion Investigation, Ling-Jie Li, Yu-Ling He, Jing-Lei Lei, Sheng Tao Zhang

Journal of Electrochemistry

As a highly-sensitive and non-destructive in situ technique, spectroscopic ellipsometry has been widely applied in corrosion investigation to acquire the dynamic information of the “electrode-medium” interface during corrosion. This paper lays out some representative demonstrations in several established optical models used to interpret data obtained with spectroscopic ellipsometry in corrosion investigation. In addition, the latest trends in development of this technique are analyzed.

Multifunctional Corrosion Inhibition Behavior Of Zn-Al Calcined Layered Double Hydroxides For Steel Rebar In Nacl Solution, Xiao-Juan Zhang, Jing-Jing Wang, Shi-Gang Dong, Chang-Jian Lin

Journal of Electrochemistry

The Zn-Al layered double hydroxides (Zn-Al LDHs) and calcined products (Zn-Al CLDHs) were synthesized successfully under a routine air atmosphere. The results showed that both Zn-Al LDHs and Zn-Al CLDHs had obvious flake structures. The corrosion inhibition of Zn-Al CLDHs for steel rebar in NaCl solution was studied by electrochemical techniques. It was found that the corrosion rate of steel rebar decreased significantly after the steel rebar was treated by Zn-Al CLDHs in NaCl solution for 3 h. It was indicated that Zn-Al CLDHs could absorb Cl^- and release OH^- during their reconstruction process, which provided dual protection …

Encapsulation Of High Temperature Phase Change Materials For Thermal Energy Storage, Rupa Nath

USF Tampa Graduate Theses and Dissertations

Thermal energy storage is a major contributor to bridge the gap between energy demand (consumption) and energy production (supply) by concentrating solar power. The utilization of high latent heat storage capability of phase change materials is one of the keys to an efficient way to store thermal energy. However, some of the limitations of the existing technology are the high volumetric expansion and low thermal conductivity of phase change materials (PCMs), low energy density, low operation temperatures and high cost. The present work deals with encapsulated PCM system, which operates at temperatures above 500°C and takes advantage of the heat …

Nondestructive Electrothermal Detection Of Corrosion, Brittany Ambeau, Harris Enniss, Stefan Schnake

Mathematical Sciences Technical Reports (MSTR)

Nondestructive testing and imaging plays an important role in many industries, e.g., the monitoring and maintenance of corrosion in aircraft. The general technique is to input energy in some form into an object, observe the object’s response, and from this input-output information determine the internal structure. New techniques are always being explored, and recently there has been much interest in methods that use multiple forms of energy. In this vein, we examine a new technique for imaging corrosion or material loss in an object by combining electrical and thermal measurements on some accessible portion of the object’s outer boundary. The …

Corrosion Characteristics Of Galvanized Flat Steel For Power Grounding In Nacl Solution Medium, Yong Li, Gao-Lin Wu, Bang-Fei Deng, Ping Yang, Xue-Ming Li, Qing-Bin Zong

Journal of Electrochemistry

The corrosion behavior of power grounding galvanized flat steel was studied by polarization measurement, electrochemical impedance spectroscopy and neutral salt spray test in 5% NaCl solutions. The surface morphologies of galvanized coating and structural properties of corrosion products were observed with scanning electron microscope and X-ray diffraction spectrometer, respectively. Results showed that under the temperatures of 20~60℃, the corrosion currents of galvanized flat steel increased with the temperature rising. The corrosion rate at 60℃ was 0.8408 mA?cm-2, which is 2.9 times larger than that at 20℃. The corrosion rate dropped after reaching the maximal value of 1.95 mg?cm-2?d-1 when the …

Effect Of Cldh On Rebar Corrosion Behavior In Chloride Contaminated Neutral Pore Solutions, Yu-Ming Tang, Le Niu, Yu Zuo

Journal of Electrochemistry

The effect of calcined LDH-MgAl-CO3 on rebar corrosion behavior in chloride ion contaminated neutral concrete pore solutions was investigated in this paper.Corrosion potentials of rebars in pore solutions after treatment with CLDH were higher than before treatment.According to polarization tests,passivated region of rebars in pore solutions after treatment with CLDH was found apparently instead of activation.EIS tests showed that CLDH made the impedance of specimens increase.The measurements of pH and chloride ion concentration after treatment indicated that / of pore solutions decreased by 4～5 magnitude orders.

Corrosion Electrochemical Behavior Of Am60 Magnesium Alloys In Automobile Engine Coolants, Ling-Jie Li, Sha Wang, Yin Xiao, Jun Lan, Jing-Lei Lei, Sheng-Tao Zhang, Fu-Sheng Pan

Journal of Electrochemistry

The polarization measurements and electrochemical impedance spectroscopy(EIS) were used to study the corrosion electrochemical behavior of AM60 magnesium alloys in three kinds of commercial coolants for automobile engine.Results show that the tested commercial coolants are slightly corrosive to AM60 magnesium alloys and their corrosivity varies from coolant to coolant.The coolant C is the least corrosive among the studied commercial coolants and the coolant A is more corrosive than the coolant B and C.The coolant C appears to be the most promising coolant for automobile engine made by magnesium alloys.The coolant resistivity plays an important role in the corrosion of AM60 …

Studied Corrosion Behaviors Of Reinforcing Steel In Concrete By A Single-Dimensional Array Electrode, Lan-Qiang Li, Shi-Gang Dong, Rong-Gui Du, Chang-Jian Lin

Journal of Electrochemistry

A single-dimensional array electrode was developed as a new electrochemical technique to image corrosion potential,galvanic current and polarization curves of reinforcing steel in concrete during corrosion process.Combining with the polarization behavior for each micro-electrode,the interactions between corrosion macrocell and corrosion microcell of the steel in concrete were evaluated.It was noticed that the corrosion macrocell and microcell occurred independently in difference regions at the initial stage of corrosion.The corrosion macrocell current can be in situ followed by corrosion potential imaging.The corrosion propagation of steel in concrete is closely related to the interactions between corrosion macrocell and corrosion microcell.

Electrical Impedance Imaging Of Corrosion On A Partially Accessible 2-Dimensional Region, Court Hoang, Katherine Osenbach

Mathematical Sciences Technical Reports (MSTR)

In this paper we examine the inverse problem of determining the amount of corrosion on an inaccessible surface of a two-dimensional region. Using numerical methods, we develop an algorithm for approximating corrosion profile using measurements of electrical potential along the accessible portion of the region. We also evaluate the effect of error on the problem, address the issue of ill-posedness, and develop a method of regularization to correct for this error. An examination of solution uniqueness is also presented.

Synergism Of Complex Additives Of Dtab+Ktl For Zinc Corrosion Inhibition In Koh Solutions, Sheng-Zhou Lin, Zeng-Xin Cai, Gui-Sheng Wang, He-Bing Zhou, Wei-Shan Li

Journal of Electrochemistry

The electrochemical behaviors of Zn in 3mol/L KOH solution containing several kinds of inhibitors were investigated by weight-loss,electrochemical methods and SEM. The results showed that both the single ad-ditive and the mixed additives can suppress the corrosion of zinc in 3 mol/LKOH solution. And the inhibition ef-feciency of the mixed additives is higher than that of any single additive because of the synergistic effect between KTL and DTAB. The adsorption of DTAB on the surface of zinc has been enhanced in the presence of KTL.

Developments Of Scanning Electrochemical Probes And Their Applications In Studying Of Localized Corrosions, Chang-Jian Lin, Yan Li, Bin Lin, Rong-Gang Hu, Min Zhang, Xiang-Dong Zhuo, Rong-Gui Du

Journal of Electrochemistry

The electrochemical inhomogeneities always exist at the interface of metal/solution,and play an important and often controlling role in localized corrosion of metals in a given environment.It is necessary to develop in situ imaging techniques for further studying the electrochemical and environmental inhomogeneities at the interface of metal/solution for the localized corrosion system.In this paper,various techniques with spatial resolution,such as scanning micro reference electrode(SMET),scanning electrochemical microscope(SECM),atomic force microscope(AFM),and scanning Kelvin probe(SKP),and their applications in corrosion studies were briefly reviewed.The chemical probes and array electrode have been developed.It was concentrated to describe our newly developed techniques of the scanning electrochemical probes,including SMET …