Industrial Engineering Commons^™

Multi-Material Printer Development, Jessica Hu, Phoebe Eplett

College of Engineering Summer Undergraduate Research Program

Surgeons require pre-surgical models to practice procedures and improve success rates. However, the current process of creating physical models for practice using 3D printing is limited to producing homogeneous mimics of the human body, while the human body is a heterogeneous structure composed of multiple materials with varying properties, including bones, muscles, and skin. Additive manufacturing methods cannot easily print multiple materials simultaneously, as current AM machines only print homogeneous material, unlike the human body. In this proposal, we aim to develop a multi-material additive manufacturing system, from software to hardware, to manufacture pre-surgical models. We will investigate multi-material AM …

Evaluating The Accuracy Of Gen Ai Detecting Misinformation, Alan Sebastian

College of Engineering Summer Undergraduate Research Program

This research project will investigate the ability of advanced Large Language Models (LLMs) to identify and assess misinformation across diverse forms of media, including text, images, and video. In an age where misleading content spreads rapidly across digital platforms, evaluating the reliability and integrity of AI systems tasked with fact-checking is critical. We will develop a comprehensive dataset composed of factual and misleading examples drawn from various well-known and reliable fact-checking organizations. Each item will be independently reviewed and transparently labeled to ensure reproducibility. We will then prompt a curated group of state-of-the-art LLMs—including GPT-4, Claude, Gemini, Perplexity, Grok, and …

3d Printing Scoliosis Braces, Zak Neddo, Jaylan Mo

College of Engineering Summer Undergraduate Research Program

As 3D printing technology continues to transform the healthcare industry, the need for FDA-compliant additive manufacturing facilities in public universities has become increasingly important. While private companies and medical research institutions have successfully integrated 3D printing for medical device prototyping and surgical planning, public universities—including Cal Poly—lack the dedicated infrastructure needed to support FDA-regulated medical manufacturing and research. This project aims to bridge that gap by researching, designing, and implementing a dedicated FDA-compliant section within Cal Poly’s multi-purpose 3D Printing Facility. Over the course of eight weeks, student researchers will study FDA regulations, design an optimized facility layout, and implement …

Deepseek, Chatgpt, Or Gemini? A Multi-Method Investigation Of Neural And Behavioral User Experience (Ux), Keziah Gopalla

College of Engineering Summer Undergraduate Research Program

As artificial intelligence tools become integral to everyday tasks, understanding how users interact with these systems is essential for improving user experience and system design. This research aims to investigate and compare the interface usability and emotional responses elicited by three prominent AI tools—ChatGPT, DeepSeek, and Google Gemini—using the Emotiv Insight EEG headset. By combining usability testing with emotional biometrics, this study offers a novel approach to evaluating conversational AI systems. The study will capture both subjective usability metrics and objective emotional markers such as arousal, valence, and engagement. Participants will complete standardized tasks using each AI tool, while their …

Automation Of Post Fermentation Must Removal, Grace Hurley, Jakob Spink, Ariel Metscher

Industrial and Manufacturing Engineering

The Harvest Haulers project addresses a critical operational inefficiency at Saucelito Canyon Winery, where post-fermentation must removal from wine barrels was labor-intensive and potentially hazardous. This project aimed to develop a custom forklift attachment that could securely handle Bordeaux and Burgundy barrels, streamline the dumping process, and improve worker safety.

The resulting solution is a forklift-compatible fixture designed to lift, secure, and tilt barrels using a robust combination of a modified aluminum pallet, padded hoop, ratchet straps, and a custom hinge mechanism. The design meets all engineering requirements, including a 600 lb. load capacity, 135° tilt, and a single-operator setup …

Data-Driven Product Recommendations: A Decision Support Framework Utilizing Customer Reviews, Tyler A. Lopez

Master's Theses

With the considerable presence of e-commerce in society, vast number of purchasable goods, and increasing brand variety, consumers are faced with the challenge of buying products that they perceive to be of greatest value to them. To assist consumers with making better informed decisions, e-commerce websites allow individuals to post their own experiences and score the products that they purchase. Despite this information, the variety of experiences and feedback that consumers share do not always lead to clarity on whether a product is best suited for the purchaser. To help guide customers through a simplified purchasing process from the perspective …

Exploring Human Responses In Conversations With Ai Entities, Phillip Semenov, Miguel Coronado

College of Engineering Summer Undergraduate Research Program

This study argues that while AI systems have become increasingly advanced, they still evoke distinct emotional responses compared to human interactions, potentially limiting their effectiveness in emotionally-driven environments. We used the Emotiv Insight brain-computer interface to monitor participants' emotional responses during controlled interactions with both AI systems and other humans. Key emotional metrics, such as arousal, focus, and stress, were recorded in real time, providing a detailed picture of the emotional dynamics at play in each type of interaction. Participants exhibited higher levels of excitement, stress, and focus during interactions with humans compared to AI systems, while other emotions like …

A Data-Driven Framework For Analyzing And Predicting Social Media Engagement During Rumor Propagation, Joseph E. Faza

Master's Theses

The spread of rumors on social media has become a significant concern, as platforms like X (formerly known as Twitter) enable rapid dissemination of unverified information. These rumors can shape public perception and behavior, making it crucial to understand the dynamics of their spread. The main objective of this study is to explore how users interact with rumor-related tweets and identify key factors that predict tweet engagement. By analyzing tweets from seven different rumor events, this research aims to uncover patterns in user engagement and provide insights into the spread of misinformation. The study utilized a dataset of tweets from …

Barcode Medication Administration (Bmca): 2023-24, Krishan R. Patel, Carlos E. Sosa, Mary Grace Sy

Industrial and Manufacturing Engineering

The Barcode Medication Administration is an important system implemented within a hospital. It is the process in which nurses and other healthcare professionals prescribe and distribute medication to the patients. It aids in organizing which patient got prescribed which medication from which doctor and provides records on who was given care by who. The whole BCMA system is a multi-step process from getting the medication prescribed, to the nurses having to pick up the medication from the medication cabinet, and then having to scan the patient and the medication to finally administer medications.

The current BCMA system implemented at the …

Effective And Sustainable Strategies For Federally Qualified Health Centers To Engage Young Adults, Olivia Mcnulty

Master's Theses

Federally qualified health centers (FQHCs) are instrumental in providing top tier healthcare and other resources to underserved populations. Whether they administer services in house or refer patients to other providers, FQHCs aim to provide comprehensive primary and preventative care services to people of all ages. They offer a range of services, from doctor and dental appointments to mental health and substance abuse counseling, regardless of a patient’s insurance status. To receive funding, FQHCs must follow the regulations and quality standards set forth by groups like the Joint Commission on Accreditation of Healthcare Organizations (JCAHO) and the Health Resources and Services …

Smart Manufacturing For Cal Poly's Ime Curriculum, Grace L. Guarraia, Eric F. Ledesma

Industrial and Manufacturing Engineering

California Polytechnic State University, San Luis Obispo (Cal Poly) takes pride of supporting one of the nation’s strongest undergraduate Industrial and Manufacturing Engineering programs. However, as industry evolves to accommodate advancing computing power, improved manufacturing algorithms, and improved robotics, it is imperative that Cal Poly’s curriculum evolves in parallel. Smart manufacturing is the future of the manufacturing industry, and Cal Poly is searching for the ideal method to teach and integrate Smart Manufacturing into its classes. With its upcoming switch to the semester system, coupled with its “Learn by Doing” motto, the department is at an ideal period for the …

Recor-Diy, Maxwell W. Ferrer

Industrial and Manufacturing Engineering

RecorDIY is an affordable alternative to ordering Vinyl Records from a manufacturer in the form of an at-home record-cutting lathe. This report will cover the record cutting process from audio to physical, at home record lathes that are currently available, and the possible improvements that I plan to implement in order to make these devices a more viable alternative for small artists. Current models can only create low fidelity records, specifically they struggle with lots of “noise”, extra sounds such as static that make it harder to hear the actual audio. Another issue is record size, as current models can …

Tank Level Controller Plc Lab, Siddhi Upadhyaya, Teghvir Grewal

Electrical Engineering

The California Polytechnic State University San Luis Obispo’s Electrical Engineering Department is currently developing lab experiments for the new EE435 (Industrial Power Control and Automation) class. In order to support these efforts, fourth year Cal Poly students are expected to develop laboratory experiments that will be conducted during this new class for the semester system. The lab experiment focused on in this project is called the Tank Level Controller. This experiment will introduce EE 435 students to Schneider Electric Programmable Logic Controller (PLC) hardware and software, which is prominent in the automation industry.
This experiment will require students to develop …

Novel Hitch Cargo Cart, Cesilio Sanchez Ramirez, Lance Haidet, Richard Lontoc, Tyler Selinka

Mechanical Engineering

This document presents the engineering design process used to develop, manufacture, and test a new and improved iteration of a hitch cart prototype. This process was performed by a team of four mechanical engineering seniors as part of California Polytechnic State University, San Luis Obispo’s senior design pathway. The goal of this project was to develop a sturdy and reliable iteration of our sponsor’s hitch cart prototype, that integrated the functionality of a vehicle hitch cargo platform and that of a height adjustable cargo cart into a single streamlined and easy to use product. This design could be used by …

Radiology Associates Medical Scan Forecasting, Everett M. Notaro, Mitchell Carpenter, Tyler Deis, Kimberly Williams

Industrial and Manufacturing Engineering

After discontinuing their subscription with Shinyapps and relying on a manual forecasting process, Radiology Associates needs a new method to forecast the number and types of scans that will be executed at each site location. Radiology Associates utilizes Quinsite, which incorporates a live link to their database, as a host for all their Tableau dashboards. This project will create an accurate forecasting model utilizing complex forecasting methods to be hosted by Quinsite which is accessible by all management within Radiology Associates. To begin this process, an exponential smoothing model was created in Tableau to solidify dashboard and storyboard design. Additionally, …

Increasing Legends Salon Revenue Per Square Foot, Jacob William Andreatta, Margaret Faison Gustafson, Julia Galina Odisho, Joshua Spry Morrison

Industrial and Manufacturing Engineering

Katie MacNamara acquired Legends Hair Salon in Atascadero, California in January of 2021. After a few months of learning to run her own business she discovered that her retail revenue per square foot was not high enough. Her goal, and the project objective, was to raise her revenue while also increasing space for her stylists. The metrics used for these objectives were revenue per square foot and the square footage of the retail areas. The beginning state metrics were 48.75 square feet of retail and a retail revenue per square foot of $2.15 with a total of six stylist stations. …

Eagle Medical Tray Denesting & Debris Removal Process, Nicholas Allen Ungefug, Noah Chavez, Susana Shu-Lin Okhuysen, Michael Augustine Pennington

Industrial and Manufacturing Engineering

Eagle Medical Incorporated is a contract medical device packaging and sterilization company. The company purchases thermoformed medical packaging trays, which maintain the sterility of medical devices, from various manufacturers. To ensure packaging quality and to prevent cleanroom contamination, Eagle Medical inspects and sterilizes each blister tray that they order. This process is an essential non-value-added activity that creates a bottleneck. Cleanroom employees must stop packaging medical devices and attend to the processing of blister trays and packaging solutions. The blister trays arrive at Eagle’s facility in nested stacks. Vibration and movement during shipping further compresses the stacks, which makes separation …

Simulating Electric Vehicle Short-Notice Wildfire Evacuation In California Rural Communities, Gudrun Derickson

Master's Theses

The transportation sector in California has begun a shift toward adopting Electric Vehicles (EVs) as a primary source of individual and corporate mobility. The US Government and the State of California are initiating public-sector financed charging station infrastructure to help in this change-over to EVs. Automobile companies and private enterprises are also heavily investing in Battery Electric Vehicle (BEV) infrastructure going forward. The state of California is subject to natural disasters such as Fire, Earthquakes, and periodic flooding. Increasing numbers of BEVs may add new challenges to mass evacuations that are often associated with natural disasters. This work focuses on …

Lumira, Taylor Ann Magon

Liberal Arts and Engineering Studies

As LAES moves into the new Frost Center, we want to showcase the capabilities of its Expressive Technology (ET) Studios space with an interactive experience in hopes to collaborate, innovate, and spark ideas for the future of the program.

Technical Inventory Management For College Of Liberal Arts, Sofya Shatalova

Industrial and Manufacturing Engineering

This project is sponsored by California Polytechnic State University’s Information Technology Services (ITS) department aimed to help with the transfer of inventory management from ITS to the College of Liberal Arts’ departments. Currently, there are no guidelines on how equipment is handled and little to no information about the flow of equipment. This creates difficulty for faculty and staff within those departments to check out, look up, or keep track of equipment. The sponsor needs for each department to be responsible for their own equipment and to familiarize themselves with the old database system the ITS used.

After understanding the …

Subnational Map Of Poverty Generated From Remote-Sensing Data In Africa: Using Machine Learning Models And Advanced Regression Methods For Poverty Estimation, Lionel N. Hanke

Master's Theses

According to the 2020 poverty estimates from the World Bank, it is estimated that 9.1% - 9.4% of the global population lived on less than $1.90 per day. It is estimated that the Covid-19 pandemic further aggravated the issue by pushing more than 1% of the global population below the international poverty line of $1.90 per day (WorldBank, 2020). To provide help and formulate effective measures, poverty needs to be located as exact as possible. For this purpose, it was investigated whether regression methods with aggregated remote-sensing data could be used to estimate poverty in Africa. Therefore, five distinct regression …

Minimizing Leakage In Thin Walled Structures Printed Through Selective Laser Melting, Andrew Spencer Yap

Master's Theses

In this project, the scan strategy of selective laser melting (SLM) for thin walled structures was investigated by changing laser parameters and tool path. Producing thin walled structures is difficult due to defects such as warpage and porosity. A layer on the SLM 125 consists of hatch volume, fill contours, and borders, however, for thin walls, hatch volume can become unavailable, resulting in a solely border/fill contour laser tool path.

Three central composite designs (CCD) were created to optimize the laser parameters of borders to minimize leakage rate and porosity. The two factors changed were border laser power and scanning …

Perishable Food Waste Reduction Through Technological Implementation At The Retail Level Of The Food Supply Chain, Cassandra Harriman

Master's Theses

Food waste has become a disaster of global proportion that the world can no longer turn a blind eye to. This paper aims to reduce food waste at the retail level of the food supply chain by recommending and quantifying the effects of current technology that can be implemented in traditional supermarkets. This research recommends that retailers implement electronic shelf labels in stores and employ dynamic pricing of perishable products, leading to reduction of food waste. No prior research had considered the primary goal of reducing food waste while preserving retailer profit through technological implementation. This paper quantifies the effects …

Development Of A Marine Biodegradable Target Balloon, Blake Samuel Robinson, Arash Sam Akhavi, David Leonardo Albarran-Martinez

Materials Engineering

The US Navy utilizes PVC target balloons, known as Killer Tomatoes, that are inflated onboard a naval vessel then deployed into the ocean to calibrate a variety of weaponry. The Navy has requested the investigation of biodegradable polymers to replace the PVC in attempts to reduce ocean waste that is generated from the leftover PVC material. After communicating with American Pacific Plastic Fabricators (APPF), the current manufacturer of the Killer Tomatoes, we gained an understanding of the manufacturing process and the material requirements that would allow a new material to be integrated into their current process. Two proprietary, trial polymers …

Inventory Locating With Quuppa: The Design And Development Of A Real-Time Process Monitoring Web Application Solution, Dylan C. Moreland, Trevor J. Howell, John W. Takiff, Patrick S. Dillon, Theo E. Fritz, William K. Mcintyre

Industrial and Manufacturing Engineering

Viasat, Inc. requires precise inventory tracking at their production facility in San Diego, CA. Viasat has installed the Quuppa indoor real-time locating system (RTLS), which it uses to track the real-time position of high-value work-in-process items. In its current state, the system only displays in-the-moment location information, with no available functionality for storing historical data for review, analysis, or visualization. In addition, the data displayed is noisy and prone to significant random error. This paper provides an overview of RTLS methods and technologies, assesses alternative solutions to Viasat’s issue, demonstrates our RTLS integrated web app solution, analyzes its impact, and …

Transfer Learning Approach To Powder Bed Fusion Additive Manufacturing Defect Detection, Michael Wu

Master's Theses

Laser powder bed fusion (LPBF) remains a predominately open-loop additive manufacturing process with minimal in-situ quality and process control. Some machines feature optical monitoring systems but lack automated analytical capabilities for real-time defect detection. Recent advances in machine learning (ML) and convolutional neural networks (CNN) present compelling solutions to analyze images in real-time and to develop in-situ monitoring.

Approximately 30,000 selective laser melting (SLM) build images from 31 previous builds are gathered and labeled as either “okay” or “defect”. Then, 14 open-sourced CNN were trained using transfer learning to classify the SLM build images. These models were evaluated by F1 …

Understanding The Impact Of The Covid-19 Pandemic Within Educational Communities Using Longitudinal Analysis, Alexa Steidl

Master's Theses

At California State University, Los Angeles and California Polytechnic University, San Luis

Obispo, a longitudinal survey was created in response to the COVID-19 pandemic for students within their respective engineering departments. A combination of nonparametric and longitudinal analysis is performed to evaluate the impacts of the transition to a virtual educational environment and the stressors brought on by the global pandemic. Additional qualitative evaluation is performed to gain insight and make program recommendations to enhance the resilience of individuals in the academic systems. Results demonstrate a large shift in circumstances immediately at the start of the pandemic, with a variety …

Modeling And Solving The Outsourcing Risk Management Problem In Multi-Echelon Supply Chains, Arian A. Nahangi

Master's Theses

Worldwide globalization has made supply chains more vulnerable to risk factors, increasing the associated costs of outsourcing goods. Outsourcing is highly beneficial for any company that values building upon its core competencies, but the emergence of the COVID-19 pandemic and other crises have exposed significant vulnerabilities within supply chains. These disruptions forced a shift in the production of goods from outsourcing to domestic methods.

This paper considers a multi-echelon supply chain model with global and domestic raw material suppliers, manufacturing plants, warehouses, and markets. All levels within the supply chain network are evaluated from a holistic perspective, calculating a total …

Standardizing Patient Generated Sleep And Step Data For Evidation Health, Jade Desmet, Monroe Erle, Jamie Cullen

Industrial and Manufacturing Engineering

Since medical data has gone digital there has been a lack of standardization among wearable devices for managing the data. Evidation Health is a company that collects biometric data from a wide variety of wearable devices through their app, Achievement. Evidation is built upon a foundation of user privacy and control over permissioned health data. This project is in partnership with them, focusing on creating a standard data model and ETL tool for sleep and step data across the wearable devices Fitbit, Apple Watch, and Oura Ring. There is not yet a successful standardization for this health data, and the …

Comparison Of Classification Algorithms And Undersampling Methods On Employee Churn Prediction: A Case Study Of A Tech Company, Heather Cooper

Master's Theses

Churn prediction is a common data mining problem that many companies face across industries. More commonly, customer churn has been studied extensively within the telecommunications industry where there is low customer retention due to high market competition. Similar to customer churn, employee churn is very costly to a company and by not deploying proper risk mitigation strategies, profits cannot be maximized, and valuable employees may leave the company. The cost to replace an employee is exponentially higher than finding a replacement, so it is in any company’s best interest to prioritize employee retention.

This research combines machine learning techniques with …