Operations Research, Systems Engineering and Industrial Engineering Commons^™

Methodology To Qualify And Monitor A Chemically Bonded Sand System Used In Foundries, Prayag Pravinbhai Patel

Dissertations

The goal of this dissertation is to establish a new quality control framework that combines a statistical process control (SPC) approach to casting quality for chemically bonded sand systems used in foundries. Foundries in the United States use the American Foundry Society standardized sand testing to monitor chemically bonded sand systems. These standardized tests are inefficient for two reasons. Firstly, standard tests are based on mechanical, physical, chemical and thermal properties of a sand system that do not consider interaction between these properties, but sand casting processes are inherently thermo-mechanical, thermo-chemical and thermo-physical. Secondly, these tests can only detect large …