Operations Research, Systems Engineering and Industrial Engineering Commons^™

Implementation Of The Plan For Every Part (Pfep) Tool And Additional Methodologies For Operational Improvement., Bernardo Luis Borges Pedroso

Masters Theses

The work focused on the inventory management of Dimplex Thermal Solutions, which had a profoundly overstocked warehouse and was suffering from significant operating expenses, due to the absence of a grounded ordering policy and the need to rent external storage space, respectively.

The main objective of the thesis was to solve the primarily mentioned problems, by constructing a Plan For Every Part (PFEP) tool, followed by the application of an inventory policy and the proposal of a redesigned warehouse layout, to compute ideal stock values and calculate the footprint requirements for Dimplex’s updated inventory levels, respectively. The execution step concerned …

Revisiting The One-Sided Ewma Control Chart Design, Duy Anh Duong-Tran

Masters Theses

Over the past half-century, Exponential Weighted Moving Average (EWMA) control charts have been widely used in Statistical Process Control to detect small and persistent process shifts. In theory, EWMA control limits monotonically increase over time to account for the continual growth of the EWMA statistic’s variance. These control limits are often assumed constant and are set to their respective asymptotic limits. While not theoretically correct, this simplifies the process of applying and analyzing the EWMA control chart while having little effect on the chart’s performance. One-Sided EWMA charts are often implemented when it is only desirable to detect shifts in …

A General Code To Represent The Mathematical Life Cycle Cost Model Of Bridge, Bajel Mohammed Alshadeedi

Masters Theses

There are many factors that play a role in the overall cost of any bridge. The life cycle cost needs deep knowledge of bridge components to calculate its subcategories costs. The bridge life cycle cost is divided into; agency, user cost, and society costs. The agency cost includes the expected value of the final bridge construction cost, the inspection cost, better value of repainting cost, and replacing asphaltic deck cost. The user cost includes traffic delay cost and vehicle operation cost under different traffic conditions, accident cost, and failure cost. The society cost includes aesthetical and environmental impact. All costs …

Modeling And Analysis Of Pca Workflow, Ewing Tiong

Masters Theses

Nursing shortage has been reported as a major problem faced not only by the United States but also by many other countries. One of the many interventions that has been used to curb nursing shortage is the increase in employment of Unlicensed Assistive Personnels (UAPs) as an alternative care delivery model. There are many types of UAP and one of them are Patient Care Assistants (PCAs). This research proposes a methodology to model and analyze the work ow of a PCA in terms of completing assigned tasks in a timely manner. The specific objectives of this research are to model …

Loss On Ignition Using Infrared Heating, Benjamin J. Binoniemi

Masters Theses

The focus of this study is a proof of concept that infrared heating can be used to produce a reliable and rapid method of performing the loss on ignition test. The loss on ignition test is a foundry industry standard test that requires all moisture and volatile organic compounds be vaporized from a sample of foundry sand. The standard test as recommended by the American Foundry Society uses a muffle oven and requires nearly four hours to perform. This new concept performs the same test in approximately ten minutes. The biggest issues with the loss on ignition test are time …

Use Of Polymer Rapid Tools As Functional Injection Mold Tooling, Sean Derrick

Masters Theses

Conventional tool making for injection molded plastics is expensive, time consuming, and generates a great deal of waste. Presently, industry is waiting for what is commonly referred to as Rapid Tooling (RT). The greatest opportunity for RT implementation would be the use of Additively Manufacturing (AM) technology. Specifically, AM techniques which use a high strength polymer resin substrate.

The following research is an initial feasibility study to determine if Polymer Rapid Tools (PRTs) could be used as functional injection mold tooling. The objective of the research was to determine if a PRT could mold a variety of features to a …

Single-Depot Vehicle Routing Problem For Home Delivery Of Pharmaceutical Products, Kimberly Starr Harms

Masters Theses

Some retail pharmacies offer home delivery services to establish a competitive advantage in the growing healthcare market. The handling of orders for home delivery includes several internal and external processing and transportation activities. In this work, models were developed for use in a pharmacy delivery system to assist personnel in their daily activities. This work includes standard operating procedures for picking, packing and loading of delivery orders and the assignment and routing of vehicles to deliver customer orders. Results from simulated delivery areas identified interesting tradeoffs when comparing densely populated areas to sparsely populated areas. In addition, recommendations for order …

Guidelines To Select A Computerized Maintenance Management System, Dattaraj Kamalapurkar

Masters Theses

In today's highly competitive global economy, maintenance personnel are presented with more difficult challenges than at any previous point in time. In order to meet these challenges, many maintenance managers tend to rely . on Computerized Maintenance Management System (CMMS). When properly selected and implemented, CMMS is one of the most powerful cost reduction tools in any organization. However in reality, many CMMS implementations fail rather than achieve success. While there are many contributing factors, one major factor that greatly impacts successful implementation is selecting the right CMMS system. With more than 200 CMMS systems to choose from, selecting the …

Development Of A Statistical Model For Process Control To Eliminate Sink Marks In Injection Molded Products, Kurt Frederick Hayden

Masters Theses

Customer demands for high-quality, defect-free injection-molded products are ever increasing. In order to satisfy these quality requirements, much effort is spent monitoring and controlling variable data such as cycle time, part weight, and dimensions. Attribute defects such as sink or splay are often overlooked in the development of process control systems. However, customers reject products because of these attribute defects. Industrial control systems based upon process variables and product design variables can detect conditions that may result in the molding of products with attribute defects. The systems can then correct the process prior to the molding of these defective products. …

A Method For Classification Analysis On Simultaneous Product Defects, Jason S. Trahan

Masters Theses

There have been many advancements that share similar tools and techniques that help reduce the manufacture of nonconformities. These include computer-aided analysis, design reviews, total quality management, multivariate analysis, process monitoring and control, and root cause analysis to mention a few.

This work details the methodology developed for manufacturing companies to predict attribute defects. Injection molding was used to demonstrate the proposed methodology. Data were collected on a variety of tool design and construction attributes thought to affect the performance of a tool. The independent variables consisted of categorical and numerical data types. The dependent variable was a nominal four-tuple …

Using Simulation Techniques To Evaluate Group Technology Heuristics: A Recommended Methodology For Comparison And Optimization, Ashley Nolen Akerman

Masters Theses

Machine cell formation is an important issue in industrial and manufacturing engineering. Properly assigned machine cells can improve manufacturing system efficiencies and decrease unnecessary material movement. To address the need for proper cell formation techniques a myriad of heuristics have been created that attempt to optimize the grouping of machines. Further, much industrial engineering research has been conducted on the application of simulation technology to manufacturing system evaluation.

The purpose of this thesis is to investigate the combination of traditional machine grouping heuristics with simulation technology and to create a generalized meta-model based upon this evaluation. This investigation analyzes the …

Modeling And Validation Of A Brake Hose, Jai Thomas

Masters Theses

Various computer aided design (CAD) softwares have the capability to depict rigid bodies in space accurately. However, the same is not true for the flexible components. This is because flexible components in an automobile are subject to large elastic deformations during the movement of the rigid components to which they are attached.

This research details the application of the principles of computation of the orientation of entities in a simplified coordinate system, vector mathematics, the file I/O features and structured C++ programming to view the rubber hose in CAD after modeling the hose using simulation software. Further validation of the …

Evaluation Of The Distribution Of Taguchi's Signal-To-Noise Ratio And The Effectiveness Of The Signal-To-Noise Ratio For Detecting Changes In The Mean And/Or Variance, Jinsuk Lee

Masters Theses

The concept of parameter design developed by Taguchi to achieve robust engineering is widely promoted in industry as a means to design a product whose output is largely immune to noise in the system. Taguchi has used the signal-to-noise (S/N) ratio to summarize measures over the noise factor settings at the parameter design and to allow control of the experiment.

The objectives of this investigation are: 1) to infer distributions of S/N ratios (lower-the-better S/N, higher-the-better S/N, and nominal-the-best SIN), and 2) to determine the effectiveness of the S/N ratio as a means for identifying changes in the mean and …

Maximum Acceptable Oral Reading Speed For Voice Input Systems, Nirari M. Oda

Masters Theses

The objective of this thesis was to study the effect of vocal duration period and background noise on psychophysical oral reading speed. Ten healthy white males (21-28 years old) were used as subjects. Experiment one was designed to determine Maximum Acceptable Oral Reading Speed (MAORS) for an 8-hour period using psychophysical methodology. Results indicate that 114 words/min was an acceptable oral reading rate for an 8-hour day. Furthermore, 2 hours and 20 minutes is an acceptable testing period ( equivalent to the 8-hour day). Acoustical and physiological variables support these findings. Experiment two was designed to study the effect of …

The Development Of A Fmea Process For Design And Maintenance, Tearesa Lynn Wegscheid

Masters Theses

Failure Modes and Effects Analysis (FMEA) is a systematic way to identify and evaluate potential product and process related failure modes, the associated causes of failures, and the necessary actions to eliminate or reduce the chance of the failure. There are a number of published manuals and books on FMEA. The materials provide a definition of the FMEA form and examples of the Design and Process FMEA. However, there are many inconsistencies throughout the literature. As a result, FMEA is not always value-added.

The thesis is twofold. First, it documents a case study that uses Design FMEA extensively. The case …

Quantifying A Key Injection Molding Attribute Defect, Kristopher Bryan Horton

Masters Theses

A mounting demand for high quality, low cost plastic injection molded products brings with it goals such as low or even zero defects. In order to achieve these types of "world class" expectations, resources are used to monitor and control variable data such as cycle time, part weight or dimensions. Despite this emphasis on variable data, parts are often rejected based on attribute molding defects such as sink marks or splay that are measured by subjective criteria and therefore difficult to control. Appearance of a part once considered acceptable may no longer be, due to changing expectations or subjective interpretation …

Psychophysically Derived Work Frequencies For Manual Pouring Operations In The Foundry, Sadat Karim

Masters Theses

This paper presents a study on a combination lift and carrying task and was designed to simulate a metal pouring operation commonly found in foundries. Two laboratory experiments were conducted. The first experiment was designed to study the effects of two different mold heights (0.6096 m. and 0.4572 m.) and two carrying distances (1.2192 m. and 4.572 m.) on physiological response variables and on subjects' rating of perceived exertion while performing a simulated pouring operation at a documented foundry frequency. The second experiment was designed to determine maximum acceptable task frequencies (MAF) for males performing a simulated pouring operation at …

Introduction Of Iowa System Of Curves To Reliability Engineers, Alamgir Alvi

Masters Theses

The reliability engineers have been using different techniques and a good number of theoretical models to analyze and predict the performance of the designed systems and products. While, most of the engineers working in the area of life analysis, have been using the empirical model named Iowa systems of curves to analyze and forecast the service life of industrial properties. Two different groups of experts have obviously been working toward almost the same objective but using different techniques and tools. The purpose of this study is to introduce to reliability engineers the Iowa systems of curves and compare this empirical …

Design And Development Of A User Interface Between Mapics/Db And Factor 5.2, Raghu Pothuri

Masters Theses

An interface program was designed to transfer production data from MAPICS/DB, a MRP II software, to FACTOR 5.2, a Finite Capacity Scheduling software. Since FACTOR 5.2 is designed to be used in a stand-alone mode with its own independent data base, this interface program extracts data from the MRP II System and converts it to formats specified by the Scheduling System. To create a computer model of the manufacturing process, information about manufacturing orders, routings, and production facilities was obtained from MAPICS/DB files. Certain information needed by FACTOR 5.2, which is not available in MAPICS/DB, was supplemented by the program …

Synergistic Decision-Making Systems: Using Models Of Decision-Making Behaviors And Resources To Design Better Decision-Making System, Ronald R. Carter

Masters Theses

Despite advances in decision-making systems, many practical issues remain unaddressed and much of the computer's potential for supporting decisions is unrealized. The existing systems are often limited to specific decision-making activities or domains, and they force the decision-maker to adopt a closed and inflexible way of doing things. What is needed is a new approach to building decision-making systems, one that is not focused on how decisions should be made, but on the behaviors and resources involved in decision-making and how they affect the results. This paper explores such an approach. It examines how models of decision-making behaviors and resources …

Applications Of Artificial Neural Networks In Interactive Simulation, Payman Jula

Masters Theses

Although there have been many improvements in simulation technology over the past few years, it still suffers from many limitations. Simulation methods are usually time consuming and hence not suitable for the interactive decision making processes.

In this project, applications of Artificial Neural Networks (ANNs) to simulate manufacturing systems have been studied. The backpropagation Multiple Layer Perceptrons (MLPs) have been applied to simulate manufacturing systems. Some guidelines for developing appropriate ANNs have been presented. The results of ANN approach have been compared to those of conventional simulation methods.

Cumulative Average Pricing Method For Estimating Average Service Life, Mahendra Babu Hosangadi

Masters Theses

The study determined if accuracy of estimation of retirement price of industrial equipment was affected by using a cumulative average pricing (CAP) method at varying conditions of inflation rate, service life, and life characteristics. The study also determined the accuracy of estimating the average life of unaged data by simulated plant record (SPR) method. Thirty-six experiments were conducted at varying conditions of inflation rate, curve type and average life. The study was conducted for two left modal curves, two symmetrical modal curves and two right modal curves at 20 and 40 years average life using three different inflation rates: 3%, …

Addition Of Automatic Dimensioning Feature To D-M-E’S Ultimate Mold Base Design Software, Cori L. Brown

Masters Theses

There have been many improvements in the plastics industry over the past few years. One of these areas is in the design of injection molds. This area has been enhanced by the use of Computer-Aided Design systems and furthered by the creation of specialized mold design software. The Ultimate^® design system from D-M-E has made a mold designer's job much easier by automating much of this process. This project extends the function of this software by adding an automatic dimensioning feature that will make the mold design process less tedious and less time consuming. This addition will also standardize …

Development Of A Mold Trial Procedure For Establishing A Robust Process, Marc R. Vander Kooi

Masters Theses

To reduce variation in the injection molding process it is essential to understand the effect of process, mold, and material variables on critical part characteristics. Gaining a thorough understanding of these variables is often difficult due to the limited time manufacturers typically have available for mold trials. To address this issue, the Premier Class Injection Molding consortium (PCIM) has performed numerous experiments relating to shot-to-shot repeatability. Using the PCIM data set and experimentation procedures as a base, a procedure was developed to collect data during a mold trial. Incorporating small experiments and statistical analysis, the new procedure allows meaningful data …

A Heuristic Procedure For Designing A Cellular Manufacturing System While Minimizing Makespan, Panduranga Badam

Masters Theses

This study is the first of its kind in Group Technology (GT) literature and successfully demonstrates the application of the simulation technique to analyze different alternatives for machine and part grouping problem.

This study considers several aspects such as processing time, sequence of operations, alternative routing, setup time and dynamic shop condition for machine-part grouping. The heuristic developed aims to reduce intercellular moves, setup time and makespan time of parts. It also enables the decision markers to evaluate performance measures and to choose the best alternative at every step of the machine grouping process. Two examples have been used to …

Rear Seat Belt Usage And Comfort, Kuntal Thakurta

Masters Theses

Seat belts have been shown to be effective in reducing car crash fatalities and injuries. Despite consistent evidence that seat belts when worn can provide the greatest vehicle occupant protection of all currently available occupant restraint systems, seat belt use rates remain low. The rates of occupants wearing seat belts in rear seats is much lower than front seat occupants. One of the primary causes for occupants not using seat belts in rear seats has been lack of comfort. The purpose of this thesis was to study the relationship of comfort and seat belt use in rear seats. The current …

An Empirical Investigation Of Total Quality Management (Tqm) Effectiveness In Healthcare Organizations, Lokesh S. Basappa

Masters Theses

American hospitals are implementing quality programs to offer higher quality service at reduced cost. However, the results of these programs in many hospitals have often not met expectations.

This research analyzed the effectiveness of Total Quality Management (TQM). The objective of the study was to better understand how TQM strategies can best be applied by hospitals. An empirical survey was distributed to Michigan hospitals and an analysis was performed to meet this objective.

The survey results show that hospitals involved indirectly with quality programs haven't realized that they are implementing TQM strategies. On the other hand some hospitals say that …

An Ergonomics Approach To Evaluate The Use Of Two Different Fixtures For Upholstering, Maria Luisa Roa

Masters Theses

A furniture company in West Michigan proposed an evaluation of a new fixture that will be used in a repetitive manual stapling operation.

Numerous studies reveal that activities involving repetitive wrist motions cause inflammation in the median nerve that runs through the structure of the carpal wrist, causing a cumulative disorder known as Carpal Tunnel Syndrome (CTS). This syndrome is one of the most prevalent in industrial settings and service companies.

This study investigated if the use of a new design of a fixture had an impact on operators' performances. Three-dimensional comparative analysis was used to observe operators' wrist angular …

Development Of A Systematic Approach To The Implementation Of A Computer Integrated Manufacturing (Cim) For Small To Medium Sized Companies, G. Steven Trimmer

Masters Theses

CIM technology is rapidly becoming an essential part of businesses of all types and sizes. The impact on the culture of the enterprise is possibly of even greater complexity. Most existing implementations have been done by large businesses large teams of specialized talent.

The unique scope of this work is to simplify the implementation of CIM for small companies. The basic research derived from the WMU/IBM CIM Management Center, a fully functioning CIM facility that provides hands on experience to students and regional businesses.

The cultural references concerning CIM are derived from reading and personal experiences with industry while setting …

Simulation Model For Predicting The Impact Of Progressive Diseases In The U.S. Population By Tracking, Biju Suseelan

Masters Theses

Computer Aided Simulation is the process of designing a mathematical-logical model of a real system and experimenting with this model on a computer. Simulation encompasses a model building process as well as the design and implementation of an appropriate experiment involving that model. A simulation experiment involves observing the dynamic behavior of a model by moving from state to state in accordance with well-defined operating rules designed into the model. This research contains the development of a novel approach for the HIV transmission dynamics by using computer simulation to track the HIV positive individuals in a population and to determine …