Engineering Commons^™

The Impact Of Inkjet Parameters And Environmental Conditions In Binder Jetting Additive Manufacturing, Trenton Miles Colton

Theses and Dissertations

Binder jetting is an additive manufacturing process in which a part is fabricated layer-by-layer using inkjet technology to selectively dispense binder into powder layers in a designated area. The approach gives this process significant advantages over other additive manufacturing processes such as lower cost, capability to print in a wide range of materials, and little to no heat applied. Although binder jetting has many advantages and has been successful implemented in various industries its overall rate of adoption is slow compared to other processes. This is largely due to poor mechanical properties and consistency in printing which stems from a …

Study Of Friction And Wear Effects In Aluminum Parts Manufactured Via Single Point Incremental Forming Process Using Petroleum And Vegetable Oil-Based Lubricants, Jose M. Diabb Zavala, Oscar Martinez-Romero, Alex Elias-Zuniga, Hector Manuel Leija Gutierrez, Alejandro Estrada-De La Vega, Jaime Taha-Tijerina

Manufacturing & Industrial Engineering Faculty Publications and Presentations

This paper focuses on studying how mineral oil, sunflower, soybean, and corn lubricants influence friction and wear effects during the manufacturing of aluminum parts via the single point incremental forming (SPIF) process. To identify how friction, surface roughness, and wear change during the SPIF of aluminum parts, Stribeck curves were plotted as a function of the SPIF process parameters such as vertical step size, wall angle, and tool tip semi-spherical diameter. Furthermore, lubricant effects on the surface of the formed parts are examined by energy dispersive spectroscopy (EDS) and scanning electron microscope (SEM) images, the Alicona optical 3D measurement system, …

Evaluating The Effects Of Wood Source On The Physicochemical Properties Of Crosslinked Cellulose Nanocrystals, Helena Tchoungang Nkeumen

Graduate Theses and Dissertations

Cellulose is an abundant and naturally occurring biopolymer that has been used by humans for food, shelter, and clothing for about two centuries now. Highly crystalline nanoparticles derived from cellulose, called cellulose nanocrystals (CNCs), show great potential to meet the rising need for sustainable and nontoxic materials for biomedical applications. However, multiple biomedical applications of CNCs, such as those involving their use in tissue engineering scaffolds, require CNC-based structures to be stable in aqueous environments, a property that native CNCs do not possess due to their inherent hydrophilicity. Chemical crosslinking of CNCs addresses this issue by providing aqueous stability to …

Biofilm And Cell Adhesion Strength On Dental Implant Surfaces Via The Laser Spallation Technique, James D. Boyd, Arnold J. Stromberg, Craig S. Miller, Martha E. Grady

Statistics Faculty Publications

OBJECTIVE: The aims of this study are to quantify the adhesion strength differential between an oral bacterial biofilm and an osteoblast-like cell monolayer to a dental implant-simulant surface and develop a metric that quantifies the biocompatible effect of implant surfaces on bacterial and cell adhesion.

METHODS: High-amplitude short-duration stress waves generated by laser pulse absorption are used to spall bacteria and cells from titanium substrates. By carefully controlling laser fluence and calibration of laser fluence with applied stress, the adhesion difference between Streptococcus mutans biofilms and MG 63 osteoblast-like cell monolayers on smooth and rough titanium substrates is obtained. The …

Modeling And Optimization Of Process Parameters In Face Milling Of Ti6al4v Alloy Using Taguchi And Grey Relational Analysis, Al Mazedur Rahman, S M Abdur Rob, Anil K. Srivastava

Manufacturing & Industrial Engineering Faculty Publications and Presentations

Titanium alloys are extensively used in aerospace, missiles, rockets, naval ships, automotive, medical devices, and even the consumer electronics industry where a high strength to density ratio, lightweight, high corrosion resistance, and resistance to high temperatures are important. The machining of these alloys has always been challenging for manufacturers. This article investigates the combined effect of radial depth, cutting speed and feed rate on cutting forces, tool life, and surface roughness during face milling of Ti6Al4V alloy. This study focuses on the significance of radial depth of cut on cutting force, tool life and surface roughness compared to that of …

Relationship Between Pressure And Output Parameters In Belt Grinding Of Steels And Nickel Alloy, Nelli V. Syreyshchikova, Danil Y. Pimenov, Munish K. Gupta, Krzysztof Nadolny, Khaled Giasin, Muhammad Aamir, Shubham Sharma

Research outputs 2014 to 2021

Belt grinding of flat surfaces of typical parts made of steel and alloys, such as grooves, shoulders, ends, and long workpieces, is a good alternative to milling. Several factors can influence the belt grinding process of flat surfaces of metals, such as cutting speed and pressure. In this work, the importance of pressure in the belt grinding was investigated in terms of technological and experimental aspects. The grinding experiments were performed on structural alloy steel 30KhGSN2/30KhGSNA, structural carbon steel AISI 1045, corrosion-resistant and heat-resistant stainless steel AISI 321, and heat-resistant nickel alloy KHN77TYuR. The performance of the grinding belt was …

Analysis And Optimization Of Process Parameters In Abrasive Waterjet Contour Cutting Of Aisi 304l, Jennifer M. Llanto, Ana Vafadar, Muhammad Aamir, Majid Tolouei-Rad

Research outputs 2014 to 2021

Abrasive waterjet machining is applied in various industries for contour cutting of heat-sensitive and difficult-to-cut materials like austenitic stainless steel 304L, with the goal of en-suring high surface integrity and efficiency. In alignment with this manufacturing aspiration, experimental analysis and optimization were carried out on abrasive waterjet machining of austenitic stainless steel 304L with the objectives of minimizing surface roughness and maximizing material removal rate. In this machining process, process parameters are critical factors influencing contour cutting performance. Accordingly, Taguchi’s S/N ratio method has been used in this study for the optimization of process parameters. Further in this work, the …

Analysis Of Hole Quality And Chips Formation In The Dry Drilling Process Of Al7075-T6, Numan Habib, Aamer Sharif, Aquib Hussain, Muhammad Aamir, Khaled Giasin, Danil Yurievich Pimenov, Umair Ali

Research outputs 2014 to 2021

Millions of holes are produced in many industries where efficient drilling is considered the key factor in their success. High-quality holes are possible with the proper selection of drilling process parameters, appropriate tools, and machine setup. This paper deals with the effects of drilling parameters such as spindle speed and feed rate on the chips analysis and the hole quality like surface roughness, hole size, circularity, and burr formation. Al7075-T6 alloy, commonly used in the aerospace industry, was used for the drilling process, and the dry drilling experiments were performed using high-speed steel drill bits. Results have shown that surface …

Simultaneous Machining Of Aerospace Structural Materials Using Poly-Drills, Muhammad Aamir

Theses: Doctorates and Masters

Despite the growth of composites and other lightweight materials, aluminium alloys remain an attractive choice for the aerospace industry due to their distinct manufacturing processes, good resistance to fatigue crack growth and superior damage tolerance. In the aerospace industry, the drilling process is widely used among all the machining processes as millions of holes are required to produce riveted and bolted joints in the assembly operation of the aircraft's structures. The major challenges which arise from the drilling of these alloys are characterized by the low hole quality, which might initiate cracks within the airframe structure and reducing their reliability. …