Engineering Commons^™

Experimental Comparison Of Load Sharing Techniques For Fast Motion In Industrial Machines, Eike Marten Hillrichs

Theses and Dissertations

Load sharing and synchronization techniques are essential for modern automation applications where single motor systems cannot meet the application requirements. Evenly sharing the load between multiple motors can increase the output of processes and reduce maintenance efforts due to uneven wear and tear. Rockwell Automation has developed two load sharing techniques for fast motion control applications. In this Thesis, the two load sharing techniques are experimentally compared regarding their ability to evenly share loads and control synchronized motions in a multi motor setup for fast motion. The techniques are compared using a setup with two motors coupled by a timing …

Automatic Testing Of Organic Strain Gauge Tactile Sensors., Brian P. Goulet

Electronic Theses and Dissertations

Human-Robot Interaction is a developing field of science, that is posed to augment everything we do in life. Skin sensors that can detect touch, temperature, distance, and other physical interaction parameters at the human-robot interface are very important to enhancing the collaboration between humans and machines. As such, these sensors must be efficiently tested and characterized to give accurate feedback from the sensor to the robot. The objective of this work is to create a diversified software testing suite that removes as much human intervention as possible. The tests and methodology discussed here provide multiple realistic scenarios that the sensors …

Removing Physical Presence Requirements For A Remote And Automated World - Api Controlled Patch Panel For Conformance Testing, Hunter George Wells

Honors Theses and Capstones

Quality assurance test engineers at the UNH-InterOperability Lab must run tests that require driving and monitoring a selection of DC signals. While the number of signals is numerous, there are limited ports on the test equipment, and only a few signals need patching for any given test. The selection of signals may vary between the 209 different tests and must be re-routed frequently. Currently, testers must leave their desk to manually modify the test setup in another room. This posed a considerable issue at the onset of the COVID-19 Pandemic when physical access was not possible. In order to enable …

Chemical Clean Automated Loader, Jordyn Bryner

Williams Honors College, Honors Research Projects

TTM Technologies (TTM) is a global printed circuit board (PCB) manufacturer. The work described in this report was completed in the TTM North Jackson, Ohio location. This plant focuses primarily on the manufacturing of rigid and rigid-flex PCBs for the aerospace and defense industry. TTM North Jackson has an ongoing labor dependency issue due to the shortage of workers the nation is facing. To solve this problem, TTM has focused the efforts of their new engineers and interns on automating processes that are labor dependent. The goal is to provide design guidance to be used later by TTM to automate …

Automated Bottling Station - Packaging System, Lauren Nicole Zinzilieta

Honors College Theses

This report focuses on the packaging system used at the end of the FESTO bottling station that is located in EP 2355. The system will be made up of an x-y 300 mm x 300 mm gantry system, an Arduino, two micro-stepping stepper drivers, and two 152.4 mm (6 in) single acting cylinders with a 3D printed bracket attached to both. The gantry system will be located at the end of the conveyor belt and will be programmed to pick up three bottles at a time and then will move a specified number of steps in both the x and …

Open-Source Tig-Based Metal 3d-Printing, Shane Oberloier

Dissertations, Master's Theses and Master's Reports

Metal 3-D printing has been relegated to high-cost proprietary high-resolution systems and low-resolution low-cost metal inert gas (MIG) systems. In order to provide a path to high-resolution, low-cost, metal 3-D printing, this manuscript proposes a new open source metal 3-D printer design based around a low-cost tungsten inert gas (TIG) welder coupled to a commercial open source self replicating rapid prototyper. Optimal printing parameters for the machine are acquired using a novel computational intelligence software. TIG has many advantages over MIG, such as having a low heat input, clean beads, and the potential for both high-resolution prints as well as …

Integration Of Robotic And Electro-Pneumatic Systems Using Advanced Control And Communication Schemes, Chinmay Kondekar

Dissertations, Master's Theses and Master's Reports

Modern industrial automation systems are designed by interconnecting various subsystems which work together to perform a process. The thesis project aims to integrate fragmented subsystems into a flexible and reconfigurable system through advanced communication protocols and perform a process to demonstrate the effectiveness of interconnected systems.

The system consists of three six-axis robots, one electro-pneumatic robot, and two conveyors connected using EthernetIP communication and hardwired connections. The interconnected system works together to perform machining of a workpiece using advanced control methods of CAD to robot path generation, central control through a PLC, and process control through HMI.

Standardized programming blocks …

Dc Treasure Box, Michael A. Derrenbacher

Electrical Engineering

An all in one DC resource would enable electronics students to prototype circuits for labs and projects without the need for the lab equipment present on campus. The labs on campus can be physically far, closed, or overcrowded, preventing students from accessing the equipment. Roughly 75% of upper division electrical engineering students do not own power supplies, with even fewer students owning a source measurement unit (SMU). There is a significant need for a product capable of providing standard lab equipment functionality. The functionally this project provides are positive and negative DC power supplies, 4-Quadrant SMU, analog inputs and outputs, …

Tram System Automation For Environmental Spectroscopy And Vegetation Monitoring, Enrique Anguiano Chavez

Open Access Theses & Dissertations

Spectroscopy is the science of studying the interactions of matter and electromagnetic radiation (EMR). In particular, field spectroscopy takes place in a natural environment with a natural source of EMR. The paper presents progress towards the development and automation of a tram cart system. The new system in development collects high resolution, hyperspectral images and data from a spectrometer. Alternatives for a sensor cover mechanism to provide cover for the sensors mounted while the system is not operating are discussed, analyzing and comparing the benefits and disadvantages. An implementation for a charging station in an environment isolated from the electric …

Furnace System Improvements, Kenji K. Anzai, Ethan Fedor, Patrick Zailaa

Mechanical Engineering

This Final Design Review (FDR) documents the work done by the group to manufacture the system to deliver improvements to the furnace in the Cal Poly microfabrication laboratory (better known as the cleanroom). The document describes the material covered in the Scope of Work (SOW), including background research, customer needfinding, and the problem statement, material associated with concept development and selection for Preliminary Design Review (PDR), material detailing the design and manufacturing plan of the system for Critical Design Review (CDR), and new material detailing the manufacture of the system for FDR.

Research done for the SOW resulted in a …

Design Of Inexpensive And Easy To Use Diy Internet Of Things Platform, Samuel R. Jaffe

Master's Theses

This thesis focuses on the design and implementation of a new, inexpensive, and less complex system for a Do-It-Yourself (DIY) Internet of Things (IoT) platform. The hardware aspects focus on a new chip called the ESP8266 which contains both microcontroller and WiFi connectivity capabilities in an extremely affordable package. The system uses the Arduino IDE to program the ESP8266, which is known to be an extremely user-friendly environment. All other software is both free and easy to use. Past methods of creating IoT projects involved either expensive hardware, often ranging from $50-$100 per node, or complicated programming requiring a full …

Forest Sign Maker, Victor Espinosa Iii, Kevin Ly, Lisa Yip

Mechanical Engineering

Executive Summary:

The Inyo National Forest is arguably one of the most beautiful locations in California, containing natural masterpieces such as Mount Whitney and the Ancient Bristlecone Pine Forest. Despite its magnificence, the Inyo National Forest can be a treacherous region. The Friends of the Inyo take pride in being able to facilitate the viewing experience for all outdoorsmen by maintaining the mountain trails, which includes providing adequate trail signage.

Unfortunately, there is a fundamental issue with the recent state of trail signage in the Inyo National Forest: the rate at which signs are being vandalized or naturally destroyed is …

Semi-Automated Switching Regulator Modeling Method And Tool, Michael Heath Leonard

Graduate Theses and Dissertations

This thesis presents the results of research targeted at automating the behavioral modeling process for switching voltage regulators. These regulators are commonly used in many application areas including discrete use in larger systems, integrated in a System on a Chip (SoC), or as the primary use case for a design. When used in an integrated system these regulators can be a significant force in slowing down simulations. A common method for removing this slowdown is to use a behavioral model of the switching regulator.

Creating behavioral models can be very time consuming and requires expertise.

The thesis discussion begins by …

Kreative Outlets, Travis Crist, Steve Clark, Jason Peressini

Computer Engineering

With the widespread use of smart phones and the advancement of WiFi technologies, people now have the Internet at their fingertips at all times. Home automation and control has the possibility of becoming the next big technology that can utilize the abundant availability of the Internet. This paper documents the findings and results of a project aimed at developing the infrastructure needed for a home automation system that is accessible anywhere. We implemented a system that utilized a web enabled ethernet connection and RF wireless technology to control AC outlets and provide the user with feedback information about the status …

Application Of Sensor Fusion To Human Locomotor System, John Kweku Avor

Open Access Theses & Dissertations

This research study proposes a multi-sensor data fusion technique to determine the complex interactions between the sensory, muscular and mechanical components of the human locomotor systems (neuromechanics). The object in this work is to demonstrate the viability in using inertial sensors for accurate gait phase determination and to present the acceleration effect specific body segment contributes in order to establish a functional gait. The current method used in determining gait phases consist of combining ground reaction force and angular data, this method is time consuming and cannot be totally reliable. We found out that gait phases can be determined distinctively …

Autonomous Robotic Automation Systemwith Vision Feedback, Jeffery Rosino

Electronic Theses and Dissertations

In this thesis, a full design, development and application of an autonomous robotic automation system using vision feedback is performed. To realize this system, a cylindrical manipulator configuration is implemented, using a personal computer (PC) based PID controller from National Instruments. Full autonomous control will be achieved via a programmable human machine interface (HMI) developed on a PC using Borland C++ Builder. The vision feedback position control is accomplished using an ordinary "off-the-shelf" web camera. The manuscript is organized as follows; After Chapter 1, an introduction to automation history and its role in the manufacturing industry, Chapter 2 discusses and …