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Theses/Dissertations

2018

3D printing

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Full-Text Articles in Engineering

Analysis Of 3d Printed Ndfeb Polymer Bonded And Organic Based Magnets, Chimaobi Ibeh Dec 2018

Analysis Of 3d Printed Ndfeb Polymer Bonded And Organic Based Magnets, Chimaobi Ibeh

Theses

Additive manufacturing (AM), or commonly known as 3D printing, has introduced to the manufacturing and commercial sectors novel ways of reducing production times, decreasing material waste, and enabling end products with multi-material configuration and complex geometric designs. From industrial scale to customer-based printers, AM has revolutionized the approach to manufacturing, prototyping, and designing in the field of medical, automotive, aerospace, biomedical, electronics and customizable products. Recently, additive manufacturing has crossed over to the area of applications in magnetism due to the economic push for the miniaturization of electronic and mechanical devices, reduction in production costs and material & design flexibility. …


3d Printing For Microfluidics, Hua Gong Nov 2018

3d Printing For Microfluidics, Hua Gong

Theses and Dissertations

This dissertation focuses on developing 3D printing as a fabrication method for microfluidic devices. Specifically, I concentrate on the 3D printing approach known as Digital Light Processing stereolithography (DLP-SLA) in which serially projected images are used to sequentially photopolymerize layers to build a microfluidic device. The motivation for this work is to explore a much faster alternative to cleanroom-based microfabrication that additionally offers the opportunity to densely integrate microfluidic elements in compact 3D layouts for dramatic device volume reduction. In the course of my research, an optical approach was used to guide custom resin formulation to help create the interconnected …


Efficacy Of Eluted Antibiotics In 3d Printed Orthopaedic Implants, Mohammed Mehdi Benmassaoud Aug 2018

Efficacy Of Eluted Antibiotics In 3d Printed Orthopaedic Implants, Mohammed Mehdi Benmassaoud

Theses and Dissertations

Costs associated with musculoskeletal diseases in the United States account for 5.7 % of the Gross Domestic Product (GDP) [1]. As such, there is a need to pursue new ideas in orthopaedic implants that can decrease cost and improve patient care. In the recent years, 3D printing using Fused Deposition Modeling (FDM) or Stereolithography (SLA) has opened several exciting possibilities to create orthopaedic implants. Such implants can be engineered to release antibiotics in a controlled manner either by infusing the drug into the material during manufacturing or by using built-in design features such as micro-channels and reservoirs [2]. The use …


Modeling And Validations Of Control Parameters For Material Extrusion-Based Additive Manufacturing Of Thixotropic Aluminum Alloys., Lars Herhold Aug 2018

Modeling And Validations Of Control Parameters For Material Extrusion-Based Additive Manufacturing Of Thixotropic Aluminum Alloys., Lars Herhold

Electronic Theses and Dissertations

Additive Manufacturing (AM) with metals has been accomplished mainly through powder bed fusion processes. Initial experiments and simulations using Material Extrusion Additive Manufacturing (MEAM) have been performed by various researchers especially using low melting alloys. Recently Stratasys Inc. submitted a patent application for the use of their Material Extrusion technology also called Fused Deposition Modeling (FDM) where they describe the process using thixotropic semi-solid alloys. Currently this process using semi-solid, engineering type alloys such as A356 or THIXALLOY 540 aluminum have not been researched to evaluate the control parameters. This research combines the in-depth knowledge of applying thixotropic semi-solid aluminum …


Solid Oxide Electrochemical Cells For High Temperature Hydrogen Production: Theory, Fabrication And Characterization, Can Zhou Jul 2018

Solid Oxide Electrochemical Cells For High Temperature Hydrogen Production: Theory, Fabrication And Characterization, Can Zhou

Mechanical & Aerospace Engineering Theses & Dissertations

In this dissertation, the concept of water splitting using solid oxide photoelectrochemical cells (SOPCs) at high temperature was introduced and experimentally investigated. High temperature photoelectrochemical water splitting physically broadens the selection of potential applicable semiconductor materials and enables more visible sunlight absorption. This newly conceived concept provides a unique pathway for solar hydrogen production, as compared to conventional photoelectrochemical cells (PECs) that use wide band gap semiconductors in aqueous environments. The theoretical framework of SOPC was elaborated, followed by the experimental investigation to search for appropriate high temperature materials. Selected high temperature Schottky and p-n junction diodes, which were expected …


Developmental Steps For A Functional Three-Dimensional Cell Culture System For The Study Of Asymmetrical Division Of Neural Stem Cells, Martina Zamponi Jul 2018

Developmental Steps For A Functional Three-Dimensional Cell Culture System For The Study Of Asymmetrical Division Of Neural Stem Cells, Martina Zamponi

Biomedical Engineering Theses & Dissertations

Stem cells are a cell type present during and following development, which possess self- renewal properties, as well as the ability to differentiate into specific cells. Asymmetrical division is the cellular process that allows stem cells to produce one differentiated and one un-differentiated daughter cell during the same mitotic event. Insights in the molecular mechanisms of such process are minimal, due to the absence of effective methods for its targeted study. Currently, traditional methods of investigation include monolayer cell culture and animal models. The first poses structural limitations to the accurate representation of human tissue and cell structures, while animal …


Tooling For Injection Molding Using Laser-Powder Bed Fusion., Mohith Ram Buxani Jul 2018

Tooling For Injection Molding Using Laser-Powder Bed Fusion., Mohith Ram Buxani

Electronic Theses and Dissertations

Laser-Powder Bed Fusion (L-PBF) has been considered for some time by the injection molding industry for the fabrication of tooling for injection molding in order to address large lead times and costs for tool-making. Computer-aided simulations are also routinely used to evaluate new part and mold designs as well as understanding the effects of material compositions and processing conditions on part quality and overall productivity. However, there remains a significant need to integrate the perspectives from injection molding, 3D printing, metal powders, and component design and process simulation to better utilize LPBF for fabricating tooling required for injection molding. The …


Investigation Of Thermal History In Large Area Projection Sintering, An Additive Manufacturing Technology, Justin Nussbaum May 2018

Investigation Of Thermal History In Large Area Projection Sintering, An Additive Manufacturing Technology, Justin Nussbaum

USF Tampa Graduate Theses and Dissertations

The goal of this work is to explore the benefits of using long exposure times with polymer powder bed fusion additive manufacturing processes and examine the feasibly of this new application as a manufacturing process. It is well known that the sintering which occurs in these systems are a time and temperature dependent process. However, the most common powder bed fusion systems use a laser which scans and heats the powdered feedstock for microseconds at a time, leaving insufficient time for the polymer to fully melt and/or fuse, leading to reduced mechanical properties. Little has been published on the effects …


Case Study: Analyzing The Benefits Of Using 3d Printing On The Mexican Museum Renovation Project In San Francisco, California, Benjamin Jodis May 2018

Case Study: Analyzing The Benefits Of Using 3d Printing On The Mexican Museum Renovation Project In San Francisco, California, Benjamin Jodis

Construction Management

The use of three-dimensional (3D) printing is not yet prevalent throughout the construction industry. Although there have been some uses, each has been small and relatively experimental, however, a current renovation project to the Mexican Museum in downtown San Francisco utilized 3D printing to aid in design coordination. The decision came after the General Contractor, Webcor Builders, noticed a possible constraint in pouring a section of the foundation; a pair of nine-foot vertical concrete walls surrounding the elevator shaft. The walls posed a serious threat to the schedule and budget of the project, raising concerns with shoring, waterproofing, and constructability. …


Fabrication Of 3d Conjugated Polymer Structures Via Vat Polymerization Additive Manufacturing, Andrew T. Cullen Apr 2018

Fabrication Of 3d Conjugated Polymer Structures Via Vat Polymerization Additive Manufacturing, Andrew T. Cullen

Electronic Thesis and Dissertation Repository

Conjugated polymers are a class of electromechanically active materials that can produce motion in response to an electric potential. This motion can be harnessed to perform mechanical work, and therefore these materials are particularly well suited for use as sensors and actuators in microelectromechanical systems. Conventional methods to fabricate conjugated polymer actuators result in planar morphologies that limit fabricated devices to simplistic linear or bending actuation modes. To overcome this limitation, this work develops a conjugated polymer formulation and associated additive manufacturing method capable of realizing three-dimensional conductive polymer structures. A light-based additive manufacturing technique known as vat polymerization is …


Osteon Mimetic Scaffolding, Janay Clytus Apr 2018

Osteon Mimetic Scaffolding, Janay Clytus

Senior Theses

The purpose of this research is to provide an alternative to naturally derived bone grafts. There is a gap in the supply of donors and the demand of bone tissue. Artificial scaffold creation can work as an implant and decrease the shortage of bone grafts and increase the range of injuries that can be repaired. Current research focuses on optimizing mechanical properties such as porosity, improving vascularization using cells, and generating osteoconductivity. For osteodifferentiation, mesenchymal stem cells (MSCs) can differentiate into mesodermal lineages such as chondrocytes, osteoblasts, adipocytes, and tenocytes by supplementing cultures with lineage-specific soluble factors (Marchetti). Co-culturing ECFCs …


Design And Testing Of An Additively Manufactured Cubesat Structural Bus, Karson A. Roberts Mar 2018

Design And Testing Of An Additively Manufactured Cubesat Structural Bus, Karson A. Roberts

Theses and Dissertations

Recent innovations in additive manufacturing and design capabilities have opened the door for more opportunities to integrate multiple functions into a structural de- sign. Specifically, 3D printing through advanced laser powder bed fusion of metal powder allows for the development and integration of advanced structures that were previously unachievable. The demonstration of these techniques on a small satellite results in a structural bus consisting of various external and internal features, increasing its functionality and capabilities beyond simply providing structural support. 3D printing a multi-functional CubeSat bus with these integrated features such as internal lattices and wiring tabs demonstrates a new …


Analysis Of Additively Manufactured Injectors For Rotating Detonation Engines, Michael C. Waters Mar 2018

Analysis Of Additively Manufactured Injectors For Rotating Detonation Engines, Michael C. Waters

Theses and Dissertations

This research represents an experimental and computational analysis of additively manufactured injectors for Rotating Detonation Engines (RDEs) for use in rocket propulsion. This research was based on the manufacture and testing of existing injector element designs using additive techniques. The designs were modeled from geometries gathered from Sutton and Biblarz Elements of Rocket Propulsion [23]. The goal of this research was to characterize the viscous losses of each design based on the discharge coefficient. The designs were computationally simulated to gain insight to the flow characteristics using multiple sets of conditions for surface roughness and inlet pressure. The results were …


Consuming Digital Debris In The Plasticene, Stephen R. Parks Jan 2018

Consuming Digital Debris In The Plasticene, Stephen R. Parks

Theses and Dissertations

Claims of customization and control by socio-technical industries are altering the role of consumer and producer. These narratives are often misleading attempts to engage consumers with new forms of technology. By addressing capitalist intent, material, and the reproduction limits of 3-D printed objects’, I observe the aspirational promise of becoming a producer of my own belongings through new networks of production. I am interested in gaining a better understanding of the data consumed that perpetuates hyper-consumptive tendencies for new technological apparatuses. My role as a designer focuses on the resolution of not only the surface of the object through 3-D …


Manufacturing A Composite Wheel Prototype Using 3d Printed Molds, Steven Thuening Jan 2018

Manufacturing A Composite Wheel Prototype Using 3d Printed Molds, Steven Thuening

All Graduate Theses, Dissertations, and Other Capstone Projects

Throughout the evolution of high performance racing, a large emphasis has been on reducing the weight of the vehicle in order to improve its performance. Over the years, new designs and materials have been introduced reducing weight in a variety of different locations. Comparing weight reduced in different areas has shown that some areas are more valuable to reduce than others are. Perhaps one of the most beneficial locations are the wheels. This is because the mass of the wheel is considered unsprung and rotational. Because of this, large improvements towards the reduction of wheel mass have been developed in …


Synthesis And Behavior Characterization Of Multi-Scale Hierarchical Structured Composites, Jacob M. Mayfield Jan 2018

Synthesis And Behavior Characterization Of Multi-Scale Hierarchical Structured Composites, Jacob M. Mayfield

Electronic Theses and Dissertations

The purpose of the synthesis of a multi-scale hierarchical composite material was to create a material with a high specific strength, a low mass, and high strength material. To achieve this the material categorization of the Formlabs Tough V2 resin was conducted. The resin was used in the construction of a bio-mimicry diamond lattice structure. The structure was subjected to compression testing to characterize the material properties. The Tough V2 resin structure combined with cellulose created a multi-scaled material on Macro and Micro levels to show the bio-inspired design to increase the material properties in a favorable manor. The Tough …