Engineering Commons^™

A Review On The Application Of 3d Printing Technology In Pavement Maintenance, Fangyuan Gong, Xuejiao Cheng, Qinghua Wang, Yi Chen, Zhanping You, Yu Liu

Michigan Tech Publications

To examine the application and significance of 3D printing technology in pavement maintenance engineering, a review of the current developments in principles, types, materials, and equipment for 3D printing was conducted. A comparison and analysis of traditional methods and 3D printing for asphalt pavement maintenance led to an investigation of 3D asphalt printing technologies and equipment. As a result, the following suggestions and conclusions are proposed: 3D printing technology can increase the level of automation and standardization of pavement maintenance engineering, leading to effective improvements in worker safety, climate adaptability, repair accuracy, etc. For on-site repair of cracks and minor …

Applications Of Agent-Based Modeling (Abm) In Enhancing Facility Operation And Management, Ali Khodabandelu, Jee Woong Park

Civil and Environmental Engineering and Construction Faculty Research

Agent-based modeling (ABM), as a relatively new simulation technique, has recently gained in popularity in the civil engineering domain due to its uniquely advantageous features. Among many civil engineering applications, ABM has been applied to facility operation and management, such as energy consumption management, as well as the enhancement of maintenance and repair processes. The former studies used ABM to manage energy consumption through simulating human energy-related behaviors and their interactions with facilities, as well as electrical, heating, and cooling systems and appliances, while the latter used ABM to enhance maintenance process through facilitating coordination, negotiation, and decision making between …

Bridge Project Prioritization, Bryan Gibson, Christopher Van Dyke, Sudhir Palle, Ryan Griffith, Doug Kreis

Kentucky Transportation Center Research Report

Kentucky’s 14,000+ bridges are key nodes within the state’s surface transportation network. They facilitate the movement of freight, commercial vehicles, and personal vehicles alike. Historically, the Kentucky Transportation Cabinet (KYTC) has prioritized bridge maintenance projects using sufficiency ratings. These ratings are based on three factors — structural adequacy and safety, design obsolescence, and an asset’s importance within the roadway network. Although useful, sufficiency ratings do not account for factors that should be considered during the prioritization process (e.g., condition factors, risk). To address the shortcomings associated with using sufficiency ratings, KYTC — with the assistance of the Kentucky Transportation Center …

Steel Bridge Coating Inventory For 2022, Christopher Goff, Sudhir Palle

Kentucky Transportation Center Research Report

The Kentucky Transportation Cabinet (KYTC) has replaced the lead-based coatings on many of its steel bridges over the past 30 years. In the 1980s and 1990s, inorganic zinc primers with vinyl topcoats were the go-to option for coating replacement projects. Since 2000, the typical choice for these projects has been organic zinc primers that are part of a two- or three-coat system. Some of these coatings have localized failures in high-stress areas. KYTC’s current inventory of steel bridges numbers over 1,100 structures. Accounting for expected service lives, to properly maintain protective coatings on these bridges will require the Cabinet to …

Maintenance Optimization In A Digital Twin For Industry 4.0, Abhijit Gosavi, Vy Khoi Le

Engineering Management and Systems Engineering Faculty Research & Creative Works

The advent of Internet of Things and artificial intelligence in the era of Industry 4.0 has transformed decision-making within production systems. In particular, many decisions that previously required significant human activity are now made automatically with minimal human intervention via so-called digital twins (DTs). In the context of maintenance and reliability modeling, this naturally calls for new paradigms that can be seamlessly integrated within DTs for decision-making. The input data for time to failure needed in reliability computations are directly collected from the work center in a digital setting and often do not satisfy a known distribution. A neural network …

Best Practices For Performance Measurement In Transportation Operations And Maintenance, Bryan Gibson, Rachel Catchings, Chris Van Dyke, Steve Waddle, Doug Kreis

Kentucky Transportation Center Research Report

Public agencies benefit from measuring their performance as it helps to focus employee and organizational activities. State departments of transportation have become more performance-oriented over the past two decades and routinely collect data on highway safety, infrastructure condition, system operations, project delivery, winter maintenance, transit, bicycle and pedestrian facilities, and customer service. While the Kentucky Transportation Cabinet (KYTC) use performance measures in a variety of areas, the agency wants to adopt new metrics related to mobility and the responsiveness of maintenance operations. This report documents performance measurement strategies used at state transportation agencies throughout the country and proposes new performance …

Synthesis Of Technical Requirements And Considerations For Automated Snowplow Route Optimization: Final Report, Jonathan Dowds, James Sullivan

University of Vermont Transportation Research Center

DOTs and other transportation agencies are increasingly using automated methods for snowplow route optimization, which have been demonstrated to produce significant savings when they result in the implementation of new routes. However, many route optimization projects have fallen short of implementation due to technical/operational issues with the routes produced or institutional barriers to change. These shortcomings can be substantially mitigated with improvements to the process of soliciting, selecting, and managing the route optimization software or service provider. This project’s objective was to provide DOTs with the tools needed to make these improvements. The key lessons from this project are provided …

The Impact Of Human Factors And Maintenance Documentation On Aviation Safety: An Analysis Of 15 Years Of Accident Data Through The Pear Framework, Flavio A. C. Mendonca, Natalie Zimmermann

Publications

Regardless of the type of maintenance performed on aircraft, instructions are to be used to provide the aviation technicians completing the maintenance activities with guidance on, and an outline of, the maintenance items to be performed and completed. However, the use of instructions does not guarantee the correct and proper completion of the maintenance activities as the instructions may be erroneous and/or maintenance personnel can misunderstand, misinterpret, or improperly follow the procedures outlined. Resulting maintenance errors can potentially result in aircraft accidents, as illustrated by Air Midwest Flight 5481. With the purpose of understanding how human factors associated with written …

Macroeconomic Aspects Of Maintenance Optimization Of Critical Infrastructures, S. A. Timashev, A. V. Bushinskaya

Engineering Management & Systems Engineering Faculty Publications

The main goal of maintenance is prevention, timely detection and elimination of failures and damage. From the point of view of critical infrastructures (CIs), the main purpose of their maintenance is to increase the safety of CIs and / or to ensure life safety. CIs should be optimal in terms of their purpose, cost, as a source of income and profit at all stages of their life cycle, and also acceptable in terms of possible loss of human lives or injuries. The paper considers the assessment of necessary optimal investments in the maintenance (time interval between subsequent maintenance), to increase …

Engine Light Repair Shop Evaluation For A Brazilian Airline, Gustavo Henrique Melhado Trevilatto, Marcelo Miranda, Leila Halawi

Publications

The maintenance cost of a commercial aircraft comprises airframe, components, and engines. The most expensive of them are engines, which may represent up to 60% of an aircraft cost, and therefore will have a significant impact on any airline finance. As a result, engine fleet maintenance management is crucial for any airline sustainability. Apart from heavy maintenance where life-limited parts are replaced and its performance restored, aircraft engines are often required to come off wing for light repair due to operational issues like foreign object damage, high oil consumption, and vibration issues. In other cases, even though being operational, engines …

Social Enterprise And Sustainability: Key Factors That Lead To The Successful Establishment Of Sustainable Development Initiatives In Ireland, Gerard Doyle

Doctoral

International research points to the positive impact that social enterprises with an environmental focus (also referred to as sustainable development initiatives) perform in the transition to low carbon societies. This thesis examines the capacities required for the establishment and maintenance of sustainable development initiatives in Ireland. The thesis is based on five pieces of research which are either published in international peer-reviewed publications or of a publishable standard. One of the published pieces provides an explanatory framework addressing the reasons why the social enterprise sector in Ireland is less developed than in a number of European countries, details a number …

Estimating The Inner Ring Defect Size And Residual Service Life Of Freight Railcar Bearings Using Vibration Signatures, Jennifer Lima, Constantine Tarawneh, Jesse Aguilera, Jonas Cuanang

Mechanical Engineering Faculty Publications and Presentations

There are currently two primary wayside detection systems for monitoring the health of freight railcar bearings in the railroad industry: The Trackside Acoustic Detection System (TADS™) and the wayside Hot-Box Detector (HBD). TADS™ uses wayside microphones to detect and alert the train operator of high-risk defects. However, many defective bearings may never be detected by TADS™ since a high-risk defect is a spall which spans about 90% of a bearing’s raceway, and there are less than 30 systems in operation throughout the United States and Canada. HBDs sit on the side of the rail-tracks and use non-contact infrared sensors to …

Kytc Maintenance Field Operations Guide Supplement, Bryan Gibson, Candice Y. Wallace, Nancy Albright, Christopher W. Van Dyke, Steven Douglas Kreis

Kentucky Transportation Center Research Report

The Kentucky Transportation Cabinet (KYTC) is tasked with managing an asset portfolio that includes over 27,500 miles of roadway and 9,000 bridges. Keeping these assets in sound condition demands significant effort from KYTC’s Division of Maintenance, which includes activities ranging from mowing and litter pickup to cleaning out culverts and performing emergency roadway work. Despite the immense responsibilities shouldered by Maintenance personnel, until this project the Cabinet’s 12 districts lacked a systematic method for capturing and recording maintenance activities. Through a series of workshops held in each KYTC’s district with Section Engineer and Maintenance Supervisors, researchers at the Kentucky Transportation …

Southern California Regional Transit Training Consortium: Skills Gap & Needs Assessment, Tyler Reeb, Benjamin Olson

Mineta Transportation Institute

The transit sector grows and evolves quickly with the needs of growing, busy cities. With this growth comes a need for more transit workers and more training to ensure workers can best serve their diverse communities. This report contains a transit training needs assessment and gap analysis to identify the most pressing challenges of the evolving transit workforce served by the Southern California Regional Transit Training Consortium (SCRTTC). Most importantly, this report documents and determines SCRTTC priorities to ensure the incumbent and future transit workforce is equipped with the professional and technological skills required to address the transformational trends affecting …

Maintenance Isn’T Just About Grease, Jim Burgin

Operations Management Presentations

Document maintenance is becoming a bit of a challenge. Slowly, but surely, business leaders are realizing that maintenance isn’t just a “necessary evil” but a competitive advantage that can help differentiate their company from others in the same industry. Maintenance is a broad concept, and this webinar is just to get you thinking about maintenance in a different way. Because of the “necessary evil” concept, professional maintenance resources are rare.

Maintenance costs real money. Depending on the size of the operation, labor, contractors, and material costs can be significant. While that seems like a lot of money, consider the costs …

A Preliminary Investigation Of Maintenance Contributions To Commercial Air Transport Accidents, Fatima Najeeb Khan, Ayiei Ayiei, John Murray, Glenn Baxter, Graham Wild

Research outputs 2014 to 2021

© 2020 by the authors. Licensee MDPI, Basel, Switzerland. Aircraft maintenance includes all the tasks needed to ensure an aircraft’s continuing airworthiness. Accidents that result from these maintenance activities can be used to assess safety. This research seeks to undertake a preliminary investigation of accidents that have maintenance contributions. An exploratory design was utilized, which commenced with a content analysis of the accidents with maintenance contributions (n = 35) in the official ICAO accident data set (N = 1277), followed by a quantitative ex-post facto study. Results showed that maintenance contributions are involved in 2.8 ± 0.9% of ICAO official …

Estimating The Outer Ring Defect Size And Remaining Service Life Of Freight Railcar Bearings Using Vibration Signatures, Joseph Montalvo, Constantine Tarawneh, Jennifer Lima, Jonas Cuanang, Nancy De Los Santos

Mechanical Engineering Faculty Publications and Presentations

The railroad industry currently utilizes two wayside detection systems to monitor the health of freight railcar bearings in service: The Trackside Acoustic Detection System (TADS™) and the wayside Hot-Box Detector (HBD). TADS™ uses wayside microphones to detect and alert the conductor of high-risk defects. Many defective bearings may never be detected by TADS™ since a high-risk defect is a spall which spans more than 90% of a bearing’s raceway, and there are less than 20 systems in operation throughout the United States and Canada. Much like the TADS™, the HBD is a device that sits on the side of the …

Providing A Piece Of The Puzzle: Insights Into The Aircraft Availability Conundrum, Jonathan D. Ritschel, Tamiko L. Ritschel, Nicole B. York

Faculty Publications

Aircraft availability (AA) is a key metric for assessing operational readiness. The declining trend in AA is a documented concern for senior Air Force leaders. This paper aims to investigate the components of non-available time and subsequently focuses on the largest and fastest growing category: not mission capable maintenance unscheduled (NMCMU). Then, utilization of aircraft platforms is examined to determine the readiness benefits of increasing available hours.

Training Curricula For The Kentucky Transportation Cabinet Department Of Highways, Nancy Albright, Bryan Gibson, Chris Van Dyke, Jeff Jasper, Doug Kreis

Kentucky Transportation Center Research Report

Most state departments of transportation (DOTs) offer their employees professional development opportunities (e.g., training courses) so they can build their expertise and in doing so facilitate agency efforts to fulfill their business mandates. The Kentucky Transportation Cabinet (KYTC) is no different in this regard. While professional development opportunities are invaluable, and while the Cabinet offers a number of trainings to its staff, currently there exists no comprehensive training curricula to help professionals and paraprofessionals systematically grow their knowledge and skills and ensure KYTC maintains a robust portfolio of technical competencies across the organization. The inconsistent and ad hoc manner in …

Defect Prognostics Models For Spall Growth In Railroad Bearing Rolling Elements, Nancy De Los Santos, Constantine Tarawneh, Robert E. Jones, Arturo A. Fuentes

Mechanical Engineering Faculty Publications and Presentations

Prevention of railroad bearing failures, which may lead to catastrophic derailments, is a central safety concern. Early detection of railway component defects, specifically bearing spalls, will improve overall system reliability by allowing proactive maintenance cycles rather than costly reactive replacement of failing components. A bearing health monitoring system will provide timely detection of flaws. However, absent a well verified model for defect propagation, detection can only be used to trigger an immediate component replacement. The development of such a model requires that the spall growth process be mapped out by accumulating associated signals generated by various size spalls. The addition …

Implementation Of Unmanned Aerial Vehicles (Uavs) For Assessment Of Transportation Infrastructure - Phase Ii, Colin Brooks, Richard Dobson, David Banach, Thomas Oommen, Kuilin Zhang, Amlan Mukherjee, Timothy C. Havens, Theresa Ahlborn, Rudiger Escobar-Wolf, Chaitanya Ganesh Bhat, S. Zhao, Q. Lyu, Nicholas Marion

Michigan Tech Publications

Technological advances in unmanned aerial vehicle (UAV) technologies continue to enable these tools to become easier to use, more economical, and applicable for transportation-related operations, maintenance, and asset management while also increasing safety and decreasing cost. This Phase 2 project continued to test and evaluate five main UAV platforms with a combination of optical, thermal, and lidar sensors to determine how to implement them into MDOT workflows. Field demonstrations were completed at bridges, a construction site, road corridors, and along highways with data being processed and analyzed using customized algorithms and tools. Additionally, a cost-benefit analysis was conducted, comparing manual …

Review Of Literature And Maintenance Practices At State Transportation Agencies, Bryan Gibson, Nancy Albright, Candice Y. Wallace, Christopher Van Dyke, Doug Kreis

Kentucky Transportation Center Technical Assistance Report

No abstract provided.

Kytc Maintenance Overview And Budget Analysis, Nancy Albright, Bryan Gibson, Steven Douglas Kreis

Kentucky Transportation Center Research Report

The Kentucky Transportation Cabinet (KYTC) manages over 27,500 miles of the state’s roadways and is responsible for preserving many assets in a good state of repair, including bridges, traffic signals, lighting features, traffic signs, and guardrails. The Cabinet’s Maintenance function, which encompasses maintenance (e.g., patching potholes, repainting roadway lines and markings, cleaning bridges, mowing) and operations (e.g., plowing and salting roadways; keeping signs, traffic signals, and roadway signals functional), had a budget in FY 2018 of roughly $350 million. This report describes core maintenance functions and reviews their importance for preserving Kentucky’s roadway network and analyzes trends in KYTC’s maintenance …

Proposal For Monitoring Concrete Painting As A Preventive Maintenance Tool (Abutments And Pier Caps), Danny Wells, Sudhir Palle, Theodore Hopwood Ii

Kentucky Transportation Center Technical Assistance Report

One of the growing number of preventive bridge maintenance activities conducted by the Kentucky Transportation Cabinet (KYTC) is washing and applying thin film protective coatings to bridge abutments and piers. Previous work conducted by Kentucky Transportation Center (KTC) under KYSPR 10-406 documented increased chloride contamination of these bridge components and the need for protective coatings. KYTC Contract ID 162952 includes, among other tasks, cleaning and coating specific concrete elements of eighteen bridges in Anderson and Woodford counties (District 7). These elements are interior faces of the barrier walls, pier caps, and abutment seats. The contract was let on July 29, …

A Comparison Of Malfunction-Related Accidents For General Aviation Aircraft Manufactured In 1970–1984 And 2000–2014, Douglas Boyd, Jochen Hinkelbein

Publications

The United States general aviation fleet is aging with aircraft manufactured 35–39 years ago representing the most prevalent group. Since older aircraft are more prone to airframe corrosion, fatigue, and brittle electrical wiring, the present study was undertaken to determine whether malfunction-related accidents for general aviation aircraft manufactured between 1970 and 1984 were elevated relative to airplanes produced more recently (2000–2014).

The NTSB aviation accident database was used to identify piston-powered airplane accidents occurring over the 2005–2014 period. Aircraft manufacture year and fleet activity data were from the FAA. Statistical analyses employed contingency tables and Poisson distributions.

The proportion of …

A Comparison Of Malfunction-Related Accidents For General Aviation Aircraft Manufactured In 1970–1984 And 2000–2014, Douglas Boyd, Jochen Hinkelbein

Publications

The United States general aviation fleet is aging with aircraft manufactured 35–39 years ago representing the most prevalent group. Since older aircraft are more prone to airframe corrosion, fatigue, and brittle electrical wiring, the present study was undertaken to determine whether malfunction-related accidents for general aviation aircraft manufactured between 1970 and 1984 were elevated relative to airplanes produced more recently (2000–2014).

The NTSB aviation accident database was used to identify piston-powered airplane accidents occurring over the 2005–2014 period. Aircraft manufacture year and fleet activity data were from the FAA. Statistical analyses employed contingency tables and Poisson distributions.

The proportion of …

Roundabout Maintenance Flipbook, Indiana Ltap

Indiana Local Technical Assistance Program (LTAP) Publications

This flipbook is a summary of the work published in the Roundabout Maintenance Manual by Indiana LTAP. This information was collected through a series of interviews with city engineers, public works directors, and street commissioners experienced in roundabout maintenance. It serves as a model to guide work crews in correct maintenance procedures.

Roundabout Maintenance Manual, Indiana Ltap

Indiana Local Technical Assistance Program (LTAP) Publications

This maintenance manual serves as an additional resource for communities who have imple­mented roundabouts or are considering them. There are a few other published guides, such as the NCHRP Report 672, Roundabouts: An Informational Guide, and the Wisconsin DOT Facilities Develop­ment Manual. However, the information covered in these guides is very broad. This manual provides specific information regarding roundabout maintenance.

2016 Maintenance Customer Survey, R. Clark Graves, David L. Allen

Kentucky Transportation Center Research Report

The Kentucky Transportation Center, with the assistance of the University of Kentucky’s Survey Research Center, administered a telephone survey to 1,221 licensed drivers throughout the state to gauge their opinion of the Kentucky Transportation Cabinet’s (KYTC) maintenance activities. Survey respondents were distributed throughout KYTC’s 12 highway districts. The survey focused on five areas of highway maintenance: roadside features, pavement surfaces, shoulders, drainage and signs/markings. Respondents indicated they were most satisfied with the current maintenance of signs, guardrail, and striping. Pavement surfaces and potholes, and shoulders and roadway drainage, received the lowest rankings — given that the driving public is very …

Maintenance Implications For Unmanned Aerial Vehicles In Remote Locations, Ian R. Mcandrew, Mark Kaintz, Andrew Carruthers

Publications

Maintenance in the aviation industry has evolved considerably since commercial and general aviation became a modern mode of transportation. ICAO has made maintenance a top priority by directing local National Aviation Authorities, NAA, to have implemented, robust and standardized training and qualifications for all maintenance personnel that work on any safety critical structure or component. There are rules, law and standards that are audited and the aviation industry is, perhaps, the most successful industry in maintaining standards and reliability. With the advent of Unmanned Aerial Vehicles, UAV, the role of maintenance is now needing to be reviewed to determine how …