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Full-Text Articles in Engineering

Composites 4.0: Enabling The Modernization Of Legacy Manufacturing Assets In South Carolina, Amit Makarand Deshpande, Gayatri Keskar, Sai Aditya Pradeep, Saeed Farahani, Srikanth Pilla Jun 2023

Composites 4.0: Enabling The Modernization Of Legacy Manufacturing Assets In South Carolina, Amit Makarand Deshpande, Gayatri Keskar, Sai Aditya Pradeep, Saeed Farahani, Srikanth Pilla

Publications

Composites 4.0 is the implementation of Industry 4.0 concepts to plastics and composites manufacturing with the goal to overcome the complexities associated with these materials. Due to very complex process-structure-property relationships associated with plastics and composites, a wide range of process parameters need to be tracked and monitored. Furthermore, these parameters are often affected by the tool and machinery, human intervention and variability and should thus, be monitored by integrating intelligence and connectivity in manufacturing systems. Retrofitting legacy manufacturing systems with modern sensing and control systems is emerging as one of the more cost-effective approaches as it circumvents the substantial …


Exploring Methods For Recycling Filament Waste In 3d Printing, Max Rios Carballo May 2023

Exploring Methods For Recycling Filament Waste In 3d Printing, Max Rios Carballo

Publications and Research

The goal of the current study is to investigate cutting-edge techniques for recycling filament waste from 3D printing procedures. Appropriate waste management techniques are required to reduce this trash's harmful environmental consequences. The goal of the project is to look at new methods for recycling filament waste in order to minimize disposal and encourage reuse. To acquire data from pertinent papers and research, a thorough literature review methodology was used. The findings show that this issue may be resolved utilizing a variety of recycling techniques, including shredding, melting, and re-extrusion. The type of filament waste and the intended goal will …


Laser Machining And Related Control For Additive Manufacturing, Eduardo Antonio Rojas, Susan Davis Allen Apr 2023

Laser Machining And Related Control For Additive Manufacturing, Eduardo Antonio Rojas, Susan Davis Allen

Publications

Additive manufacturing can include use of a laser-machin­ing technique. Laser machining can be used to form cavities, trenches, or other features in an additively-manufactured structure. Spectroscopy can be performed to monitor a laser machining operation. For example, a laser-enhanced addi­tive manufacturing process flow can include depositing a conductive layer on a surface of a dielectric layer, and conductively isolating a first region from a second region of the conductive layer using ablative optical energy, including applying ablative optical energy to the conductive layer, monitoring a spectrum of an ablative plume generated by applying the ablative optical energy, and controlling the …


Performance Of 3d Printed Columns Using Self-Sensing Cementitious Composites, Cynthia D. Atkinson, Farhad Aslani Apr 2023

Performance Of 3d Printed Columns Using Self-Sensing Cementitious Composites, Cynthia D. Atkinson, Farhad Aslani

Research outputs 2022 to 2026

Self-sensing cementitious composites can be used as an economical method of structural health monitoring. This is achieved by using the piezoresistivity effect to assist in the detection of defects and enabling repairs to be conducted early which can therefore avoid structural failures. This study uses an established self-sensing cementitious composite mix to 3D print column to examine its structural performance and sensing capabilities in components of large-scale concrete structures. An extrusion-based 3D printer was used to print hollow square column segments. These segments were then joined and filled with steel rebar reinforcement and cast concrete. Another column was created using …


Fast-, Light-Cured Scintillating Plastic For 3d-Printing Applications, Brian G. Frandsen, Michael Febbraro, Thomas Ruland, Theodore W. Stephens, Paul A. Hausladen, Juan J. Manfredi, James E. Bevins Mar 2023

Fast-, Light-Cured Scintillating Plastic For 3d-Printing Applications, Brian G. Frandsen, Michael Febbraro, Thomas Ruland, Theodore W. Stephens, Paul A. Hausladen, Juan J. Manfredi, James E. Bevins

Faculty Publications

Additive manufacturing techniques enable a wide range of possibilities for novel radiation detectors spanning simple to highly complex geometries, multi-material composites, and metamaterials that are either impossible or cost prohibitive to produce using conventional methods. The present work identifies a set of promising formulations of photocurable scintillator resins capable of neutron-gamma pulse shape discrimination (PSD) to support the additive manufacturing of fast neutron detectors. The development of these resins utilizes a step-by-step, trial-and-error approach to identify different monomer and cross-linker combinations that meet the requirements for 3D printing followed by a 2-level factorial parameter study to optimize the radiation detection …


Digital Twin Applications In 3d Concrete Printing, Yuxin Wang, Farhad Aslani, Arcady Dyskin, Elena Pasternak Feb 2023

Digital Twin Applications In 3d Concrete Printing, Yuxin Wang, Farhad Aslani, Arcady Dyskin, Elena Pasternak

Research outputs 2022 to 2026

The benefits of 3D concrete printing (3DCP) include reducing construction time and costs, providing design freedom, and being environmentally friendly. This technology is expected to be effective in addressing the global house shortage. This review highlights the main 3DCP applications and four critical challenges. It is proposed to combine 3D concrete printing with Digital Twin (DT) technology to meet the challenges the 3DCP faces and improve quality and sustainability. This paper provides a critical review of research into the application of DT technology in 3DCP, categorize the applications and directions proposed according to different lifecycles, and explore the possibility of …


Additive Manufacturing Of Sic-Sialon Refractory With Excellent Properties By Direct Ink Writing, Ruoyu Chen, Saisai Li, Xinxin Jin, Haiming Wen Jan 2023

Additive Manufacturing Of Sic-Sialon Refractory With Excellent Properties By Direct Ink Writing, Ruoyu Chen, Saisai Li, Xinxin Jin, Haiming Wen

Materials Science and Engineering Faculty Research & Creative Works

Additive manufacturing of SiC-Sialon refractory with complex geometries was achieved using direct ink writing processes, followed by pressure less sintering under nitrogen. The effects of particle size of SiC powders, solid content of slurries and additives on the rheology, thixotropy and viscoelasticity of ceramic slurries were investigated. The optimal slurry with a high solid content was composed of 81 wt% SiC (3.5 µm+0.65 µm), Al2O3 and SiO2 powders, 0.2 wt% dispersant, and 2.8 wt% binder. Furthermore, the accuracy of the structure of specimens was improved via adjustment of the printing parameters, including nozzle size, extrusion pressure, and layer height. The …


3d-Printed Boron Nitride Catalytic Monoliths For Oxidative Dehydrogenation Of Propane, Theodore Agbi, Wei Shang Lo, Khaled Baamran, Taekyung Ryu, Christine Cheung, Fateme Rezaei, Ive Hermans Jan 2023

3d-Printed Boron Nitride Catalytic Monoliths For Oxidative Dehydrogenation Of Propane, Theodore Agbi, Wei Shang Lo, Khaled Baamran, Taekyung Ryu, Christine Cheung, Fateme Rezaei, Ive Hermans

Chemical and Biochemical Engineering Faculty Research & Creative Works

Boron-containing materials are efficient catalysts for the oxidative dehydrogenation of propane to propylene, proceeding via radical intermediates. The radical mechanism is initiated by the solid surface and propagated in the gas phase. It has been hypothesized that the propylene selectivity could be increased by enhancing the gas-phase contributions by favoring the formation of iso- over n-propyl radical intermediates. Indeed, whereas n-propyl radicals can be converted to both propylene and ethylene, iso-propyl radicals yield exclusively propylene. In this contribution, we explore 3D printing to structure the hexagonal boron nitride (hBN) heterogeneous catalyst with high void space. 3D-printed hBN monoliths were found …


3d-Printed Hydrogels Dressings With Bioactive Borate Glass For Continuous Hydration And Treatment Of Second-Degree Burns, Fateme Fayyazbakhsh, Michael J. Khayat, Candy Sadler, Delbert Day, Yue-Wern Huang, Ming-Chuan Leu Jan 2023

3d-Printed Hydrogels Dressings With Bioactive Borate Glass For Continuous Hydration And Treatment Of Second-Degree Burns, Fateme Fayyazbakhsh, Michael J. Khayat, Candy Sadler, Delbert Day, Yue-Wern Huang, Ming-Chuan Leu

Biological Sciences Faculty Research & Creative Works

Recent advances in additive manufacturing have led to the development of innovative solutions for tissue regeneration. Hydrogel materials have gained significant attention for burn wound treatment in clinical practice among various advanced dressings due to their soothing and moisturizing activity. However, prolonged healing, pain, and traumatic removal due to the lack of long-term wound hydration are some of the challenges in the treatment of second-degree burn wounds. In this study, 3D-printed dressings were fabricated using gelatin, alginate, and bioactive borate glass (BBG) using an extrusion-based bioprinter. After ionic crosslinking, the 3D-printed dressings were characterized for mechanical properties, degradation rate, hydration …