Engineering Commons^™

Design Of Machine Tool Cross Beam Using Metal Big Area Additive Manufacturing, Tyler Poon

Masters Theses

The modern world would not be what it is now without machine tools. Advances in materials and processes, such as carbon fiber and additive manufacturing (AM), enable the design space for machine tool components to expand. However, machine tool components require accurate geometry, which is not available from parts produced by metal Big Area Additive Manufacturing (mBAAM). This project outlines the process in which a traditionally manufactured machine tool component, a welded box structure on an existing machine tool, was redesigned to be made using mBAAM. The goal was to design a structure that was printable using the MedUSA system …

Finite Element Analysis Of Impact And Cohesion Of Cold Sprayed Particles Onto Non-Planar Surfaces, Zhongkui Liu

Masters Theses

Compared to traditional thermal spray, cold spray as a new emerging surface treatment eliminates or substantially reduces phase transformation of deposited material and reduces coating porosity. Therefore, the appearance of this new type of surface treatment and additive manufacturing process has attracted considerable attention from researchers. In this research, three-dimensional modeling of Al6061-T6 particle impact and cohesion process was simulated by utilizing commercial finite element analysis (FEA) software ABAQUS/Explicit. To guarantee that a stable bonding phenomenon can be realized in the scope of physical validity, a built-in cohesive contact behavior model was implemented in the simulation to understand the bonding …

Analysis Of Adhesive Anchorage Systems Under Extreme In-Service Temperature Conditions, Rachel Wang

Masters Theses

Adhesive anchorage systems have found widespread use in structural applications, including bridge widening, concrete repair and rehabilitation, and barrier retrofitting. Because these applications typically require adhesive anchorage systems to be installed outdoors, the effects of climate conditions and day-to-day temperature fluctuations on adhesive behavior and performance should be considered. The purpose of this thesis is to simulate pullout tests of adhesive anchorage systems for threaded rod and reinforcing bars and to emulate effects under various temperature conditions through the use of finite element analysis. Results from the finite element simulation are then compared to the physical tests conducted at UMass …

Performance Of Concrete Tunnel Systems Subject To Fault Displacement, Michael Morano

Masters Theses

A Finite Element Analysis (FEA) investigation of concrete tunnel systems traversing seismic faults is carried out to determine how to effectively mitigate the stresses induced in the liner when subject to fault displacement. A parametric study of various fault parameters, both in the damage zone and competent rock, is carried out to determine the site conditions which induce the most stress on the tunnel liner system. Results indicate that friction angle, cohesion, and elastic modulus of fault zones have varying effects on the stresses induced on the liner. The width of damage zone and expected displacements are also investigated and …

Effect Of Sparse-Build Internal Structure On Performance Of Fused Deposition Modeling Parts, Shixuan Meng

Masters Theses

"Fused deposition modeling (FDM) technology has been used in additive manufacturing for years and is able to significantly reduce both manufacturing time and cost for production tooling and end-use parts. Autoclave molding is one of the conventional tools used to produce composite parts. In autoclave molding, the soft composite material is positioned on the molding tool, and then subjected to vacuum and elevated temperatures to facilitate the curing of the resin. With additive manufacturing (AM), it is possible to fabricate the molding tool with a sparse internal structure, thereby reducing the fabrication time and cost compared to a solid tool. …

Fluid Flow Through Deformation Band, Huining Zhang

Masters Theses

"Cataclastic deformation bands, which are common in porous sandstone, have the potential to restrict fluid flow. Geological studies have shown that permeability of deformation band shear zones can be one to five orders of magnitude less than for the sandstone host rock. However, recent studies based on simplified analytical estimates have shown that fluid flow in jointed deformation bands may not be retarded since joints play an important role in conducting fluids. In this study, 2 dimensional finite element analysis (FEA) is used to simulate the total discharge flow rate through jointed deformations. Variations of single planar and conjugate jointed …

Numerical Analysis Of Flexural Slip During Viscoelastic Buckle Folding, Davi Rodrigues Damasceno

Masters Theses

"Flexural slip is considered to be an important folding mechanism contributing in the development of different folds such as chevron, and kink-band buckle folds. Various filed studies have provided a general conceptual and qualitative understanding of flexural slip. However, quantitative evidence of the importance of the flexural slip mechanism during fold evolution is sparse, as the actual amount of surface parallel displacement, and timing, is difficult to measure accurately, due to the lack of suitable strain markers.

In this study 2D finite element analysis is used to overcome these disadvantages and to simulate flexural slip during viscoelastic buckle folding. Variations …

Variable Stress Orientations In The Offshore Nile Delta: The Role Of Salt As A Mechanical Detachment Horizon, Weicheng Zhang

Masters Theses

"The offshore Nile Delta is characterized by variations of the maximum horizontal stress orientation in subsalt and supra-salt sequences. Margin-parallel SH, typical for tertiary deltas, is observed for regions that are below or do not contain evaporites. In sequences underlain by evaporates pre-dominantly margin-normal SH is observed. This observation yielded the first conclusive in situ evidence that salt acts as a mechanical detachment layer. In this study, 3D finite element analysis (FEA) is used to simulate the total stress distribution in the offshore Nile Delta featuring evaporate sequences. Several parameters such as different salt sequence geometries, friction coefficient on faults, …

Were Neandertal Humeri Adapted For Spear Thrusting Or Throwing? A Finite Element Study, Michael Anthony Berthaume

Masters Theses

An ongoing debate concerning Neandertal ecology is whether or not they utilized long range weaponry. The anteroposteriorly expanded cross-section of Neandertal humeri have led some to argue they thrusted their weapons, while the rounder cross-section of Late Upper Paleolithic modern human humeri suggests they threw their weapons. We test the hypothesis that Neandertal humeri were built to resist strains engendered by thrusting rather than throwing using finite element models of one Neandertal, one Early Upper Paleolithic (EUP) human and three recent human humeri, representing a range of cross-sectional shapes and sizes. Electromyography and kinematic data and articulated skeletons were used …

An Automated Finite Element Analysis Framework For The Probabilistic Evaluation Of Composite Lamina Properties, Jonathan Phillips Weigand

Masters Theses

This thesis outlines the development of computational modeling tools used to predict the elastic properties of composite lamina from representative volume elements (RVE) using numerical methods. The homogenization approach involves the use of Gauss’s Theorem to simply the average volumetric strain integral into a surface integral containing which is defined by surface displacements and their direction. Simulations of RVEs under specific loading conditions (longitudinal tension or shear and transverse tension or shear) are then performed in the software package ABAQUS to obtain the surface displacements. It was found that obtaining quality meshes and applying periodic boundary conditions for each RVE …

Thermal, Magnetic, And Mechanical Stresses And Strains In Copper/Cyanate Ester Cylindrical Coils – Effects Of Variations In Fiber Volume Fraction, Chance Thomas Donahue

Masters Theses

Several problems must be solved in the construction, design, and operation of a nuclear fusion reactor. One of the chief problems in the manufacture of high-powered copper/polymer composite magnets is the difficulty to precisely control the fiber volume fraction. In this thesis, the effect of variations in fiber volume fraction on thermal stresses in copper/cyanate ester composite cylinders is investigated. The cylinder is a composite that uses copper wires that run longitudinally in a cyanate ester resin specifically developed by Composite Technology Development, Inc. This composite cylinder design is commonly used in magnets for nuclear fusion reactors. The application of …