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Faculty of Engineering and Information Sciences - Papers: Part A

Steel

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Full-Text Articles in Engineering

Nonlinear Analysis Of Circular High Strength Concrete-Filled Stainless Steel Tubular Slender Beam-Columns, Vipulkumar I. Patel, Qing Quan Liang, Muhammad N. S Hadi Jan 2017

Nonlinear Analysis Of Circular High Strength Concrete-Filled Stainless Steel Tubular Slender Beam-Columns, Vipulkumar I. Patel, Qing Quan Liang, Muhammad N. S Hadi

Faculty of Engineering and Information Sciences - Papers: Part A

Concrete-filled stainless steel tubular (CFSST) slender columns are increasingly used in composite structures owing to their distinguished features, such as aesthetic appearance, high corrosion resistance, high durability and ease of maintenance. Currently, however, there is a lack of an accurate and efficient numerical model that can be utilized to determine the performance of circular CFSST slender columns. This paper describes a nonlinear fiber-based model proposed for computing the deflection and axial load-moment strength interaction responses of eccentrically loaded circular high-strength CFSST slender columns. The fiber-based model incorporates the accurate three-stage stress-strain relations of stainless steels, accounting for different strain hardening …


Displaced Hardness Peak Phenomenon In Heat-Affected Zone Of Welded Quenched And Tempered Em812 Steel, Druce P. Dunne, W Pang Jan 2017

Displaced Hardness Peak Phenomenon In Heat-Affected Zone Of Welded Quenched And Tempered Em812 Steel, Druce P. Dunne, W Pang

Faculty of Engineering and Information Sciences - Papers: Part A

Investigations of microstructural and hardness gradients in the heat-affected zone (HAZ) of quenched and tempered (Q&T) steels have indicated that peak hardness does not occur in the grain-coarsened heat-affected zone (GCHAZ) adjacent to the fusion boundary, which is typical of ferritic steels, but corresponds more closely to the grain-refined region (GRHAZ). This phenomenon, the displaced hardness peak (DHP) effect, is considered to arise when the hardenability of the steel is high enough to result in the same microstructure in the GC and GR heat-affected zones, except for significant refinement of the microstructure of the GRHAZ, which increases the hardness and …


Nonlinear Analysis Of Biaxially Loaded Rectangular Concrete-Filled Stainless Steel Tubular Slender Beam-Columns, Vipulkumar I. Patel, Qing Quan Liang, Muhammad N. S Hadi Jan 2017

Nonlinear Analysis Of Biaxially Loaded Rectangular Concrete-Filled Stainless Steel Tubular Slender Beam-Columns, Vipulkumar I. Patel, Qing Quan Liang, Muhammad N. S Hadi

Faculty of Engineering and Information Sciences - Papers: Part A

Rectangular concrete-filled stainless steel tubular (CFSST) beam-columns utilized as supporting members for building frames may experience axial compression and biaxial moments. A numerical simulation considering the local buckling effects for thin-walled rectangular CFSST slender beam-columns has not been performed. This paper reports a stability modeling on the structural characteristics of rectangular CFSST slender beam-columns accounting for different strain-hardening of stainless steel under tension and compression. The influences of local buckling are considered in the simulation utilizing the existing effective width formulations. The developed numerical model simulates the strength interaction and load-deflection behavior of CFSST slender beam-columns. Comparisons of computed results …


Effect Of Deformation On Microstructure And Mechanical Properties Of Dual Phase Steel Produced Via Strip Casting Simulation, Zhiping Xiong, Andrii Kostryzhev, Nicole Stanford, Elena V. Pereloma Jan 2016

Effect Of Deformation On Microstructure And Mechanical Properties Of Dual Phase Steel Produced Via Strip Casting Simulation, Zhiping Xiong, Andrii Kostryzhev, Nicole Stanford, Elena V. Pereloma

Faculty of Engineering and Information Sciences - Papers: Part A

The strip casting is a recently appeared technology with a potential to significantly reduce energy consumption in steel production, compared to hot rolling and cold rolling. However, the quantitative dependences of the steel microstructure and mechanical properties on strip casting parameters are unknown and require investigation. In the present work we studied the effects of strain and interrupted cooling temperature on microstructure and mechanical properties in conventional dual phase steel (0.08C-0.81Si-1.47Mn-0.03Al wt%). The strip casting process was simulated using a Gleeble 3500 thermo-mechanical simulator. The steel microstructures were studied using optical, scanning and transmission electron microscopy. Mechanical properties were measured …


Combined Bearing And Shear-Out Capacity Of Structural Steel Bolted Connections, Lip H. Teh, Mehmet Eren Uz Jan 2016

Combined Bearing And Shear-Out Capacity Of Structural Steel Bolted Connections, Lip H. Teh, Mehmet Eren Uz

Faculty of Engineering and Information Sciences - Papers: Part A

This study is concerned with the strength limit state of serial bolted connections in structural steel plates. It points out that the ultimate load capacity of a serial bolted connection failing in combined bearing and shear-out cannot be computed as the simple sum of the respective ultimate bearing and ultimate shear-out capacities, which is implicitly permitted in design specifications worldwide. Based on the laboratory test results of 10 hot-rolled steel plate specimens composed of three different grades with nominal thicknesses ranging from 5 to 8 mm, the paper first establishes the ultimate bearing coefficient of a 20-mm bolted connection in …


Shape Optimisation Of Cold-Formed Steel Columns With Manufacturing Constraints Using The Hough Transform, Bin Wang, Benoit P. Gilbert, Adrien M. Molinier, Hong Guan, Lip H. Teh Jan 2016

Shape Optimisation Of Cold-Formed Steel Columns With Manufacturing Constraints Using The Hough Transform, Bin Wang, Benoit P. Gilbert, Adrien M. Molinier, Hong Guan, Lip H. Teh

Faculty of Engineering and Information Sciences - Papers: Part A

This paper introduces manufacturing constraints into a recently developed evolutionary algorithm for shape optimisation of CFS profiles. The algorithm is referred to as "self-shape optimisation" and uses Genetic Algorithm (GA) together with the Augmented Lagrangian (AL) method to avoid ill-conditioned problems. Simple manufacturing rules derived from the limitations of current cold-forming processes, i.e. a limited ability to form continuously curved surfaces without discrete bends, are described in the paper and incorporated into the algorithm. The Hough transform is used to detect straight lines and transform arbitrarily drawn cross-sections into manufacturable ones. Firstly, the algorithm is verified against a known optimisation …


Microstructures And Mechanical Properties Of Trip Steel Produced By Strip Casting Simulated In The Laboratory, Zhiping Xiong, Andrii Kostryzhev, Ahmed A. Saleh, Liang Chen, Elena V. Pereloma Jan 2016

Microstructures And Mechanical Properties Of Trip Steel Produced By Strip Casting Simulated In The Laboratory, Zhiping Xiong, Andrii Kostryzhev, Ahmed A. Saleh, Liang Chen, Elena V. Pereloma

Faculty of Engineering and Information Sciences - Papers: Part A

Conventional transformation induced plasticity (TRIP) steel (0.17C-1.52Si-1.61Mn-0.03Al, wt%) was produced via strip casting technology simulated in the laboratory. Effects of holding temperature, holding time and cooling rate on ferrite formation were studied via analysis of the continuous cooling transformation diagram obtained here. A typical microstructure for conventional TRIP steels consisting of ~ 0.55 fraction of polygonal ferrite with bainite, retained austenite and martensite was obtained. However, coarse prior austenite grain size of ~80 μm led to large polygonal ferrite grain size of ~17 μm, coarse second phase regions of ~21 μm size, small amount of retained austenite (0.02-0.045) and the …


On The Feasibility Of Partial Slip Reversal And De-Twinning During The Cyclic Loading Of Twip Steel, Ahmed A. Saleh, Bjorn Clausen, Donald W. Brown, Elena V. Pereloma, Christopher H. J Davies, Carlos N. Tome, Azdiar A. Gazder Jan 2016

On The Feasibility Of Partial Slip Reversal And De-Twinning During The Cyclic Loading Of Twip Steel, Ahmed A. Saleh, Bjorn Clausen, Donald W. Brown, Elena V. Pereloma, Christopher H. J Davies, Carlos N. Tome, Azdiar A. Gazder

Faculty of Engineering and Information Sciences - Papers: Part A

A recently modified Elasto-Plastic Self-Consistent (EPSC) model which empirically accounts for both intergranular and intragranular back stresses has been successfully used to simulate the cyclic (tension-compression) loading behaviour of an Fe-24Mn-3Al-2Si-1Ni-0.06C TWinning Induced Plasticity (TWIP) steel between strain limits of ±1%. Lattice strain measurements acquired via in-situ neutron diffraction were used to further validate the modelling results. An improved prediction of the pronounced Bauschinger effect during unloading is achieved when the reversibility of partial slip in the 〈112〉 direction is accounted for. This result indicates a potential contribution of the stress-induced separation of partial dislocations to the observed early yielding …


Influence Of Cr-Rich Oxide Scale On Sliding Wear Mechanism Of Ferritic Stainless Steel At High Temperature, Xiawei Cheng, Zhengyi Jiang, Buyung Kosasih, Hui Wu, Suzhen Luo, Laizhu Jiang Jan 2016

Influence Of Cr-Rich Oxide Scale On Sliding Wear Mechanism Of Ferritic Stainless Steel At High Temperature, Xiawei Cheng, Zhengyi Jiang, Buyung Kosasih, Hui Wu, Suzhen Luo, Laizhu Jiang

Faculty of Engineering and Information Sciences - Papers: Part A

The tribological tests of a ferritic stainless steel (FSS) 445 in contact with high-speed steel (HSS) were performed on a high-temperature pin-on-disc tribometer. Wear exhibited significant difference when the FSS 445 was oxidised with a Cr-rich oxide scale on the surface. The HSS pin displayed adhesive wear when there was no oxide scale on the stainless steel disc, and in the early stages, the coefficient of friction fluctuated significantly, but the level of wear changed as Cr2O3 particles formed. The wear was then reduced, and the coefficient of friction remained stable. The Cr-rich oxide scale which formed on the stainless …


Design-Oriented Stress–Strain Model For Concrete Under Combined Frp-Steel Confinement, G Lin, Tao Yu, Jin Guang Teng Jan 2016

Design-Oriented Stress–Strain Model For Concrete Under Combined Frp-Steel Confinement, G Lin, Tao Yu, Jin Guang Teng

Faculty of Engineering and Information Sciences - Papers: Part A

Extensive research has been conducted on fiber-reinforced polymer (FRP)-confined plain and RC columns, leading to a large number of stress–strain models. Most of these models have been developed for FRP-confined plain concrete and are thus applicable only to concrete in FRP-confined RC columns with a negligible amount of transverse steel reinforcement. The few models that have been developed for concrete under the combined confinement of FRP and transverse steel reinforcement are either inaccurate or too complex for direct use in design. This paper presents an accurate design-oriented stress–strain model for concrete under combined FRP-steel confinement in FRP-confined circular RC columns. …


Microstructure And Mechanical Properties Of Strip Cast Trip Steel Subjected To Thermo-Mechanical Simulation, Zhiping Xiong, Andrii Kostryzhev, Liang Chen, Elena V. Pereloma Jan 2016

Microstructure And Mechanical Properties Of Strip Cast Trip Steel Subjected To Thermo-Mechanical Simulation, Zhiping Xiong, Andrii Kostryzhev, Liang Chen, Elena V. Pereloma

Faculty of Engineering and Information Sciences - Papers: Part A

Instead of hot rolling and cold rolling followed by annealing, strip casting is a more economic and environmentally friendly way to produce transformation-induced plasticity (TRIP) steels. According to industrial practice of strip casting, rapid cooling in this work was achieved using a dip tester, and a Gleeble 3500 thermo-mechanical simulator was used to carry out the processing route. A typical microstructure of TRIP steels, which included ~0.55 fraction of polygonal ferrite with bainite, retained austenite and martensite, was obtained. The effects of deformation (0.41 reduction) above non-recrystallisation temperature, isothermal bainite transformation temperature and the size of second phase region on …


Experimental And Numerical Study On The Effect Of Zddp Films On Sticking During Hot Rolling Of Ferritic Stainless Steel Strip, Liang Hao, Zhengyi Jiang, Dongbin Wei, Dianyao Gong, Xiawei Cheng, Jingwei Zhao, Suzhen Luo, Laizhu Jiang Jan 2016

Experimental And Numerical Study On The Effect Of Zddp Films On Sticking During Hot Rolling Of Ferritic Stainless Steel Strip, Liang Hao, Zhengyi Jiang, Dongbin Wei, Dianyao Gong, Xiawei Cheng, Jingwei Zhao, Suzhen Luo, Laizhu Jiang

Faculty of Engineering and Information Sciences - Papers: Part A

The aim of this study is to investigate the effect of zinc dialkyl dithio phosphate (ZDDP) films on sticking during hot rolling of a ferritic stainless steel strip. The surface characterization and crack propagation of the oxide scale are very important for understanding the mechanism of the sticking. The high-temperature oxidation of one typical ferritic stainless was conducted at 1373 K (1100 °C) for understanding its microstructure and surface morphology. Hot-rolling tests of a ferritic stainless steel strip show that no obvious cracks among the oxide scale were observed with the application of ZDDP. A finite element method model was …


Waste Activated Sludge Hydrolysis And Acidification: A Comparison Between Sodium Hydroxide And Steel Slag Addition, Ying Zhang, Chaojie Zhang, Xuan Zhang, Leiyu Feng, Yongmei Li, Qi Zhou Jan 2016

Waste Activated Sludge Hydrolysis And Acidification: A Comparison Between Sodium Hydroxide And Steel Slag Addition, Ying Zhang, Chaojie Zhang, Xuan Zhang, Leiyu Feng, Yongmei Li, Qi Zhou

Faculty of Engineering and Information Sciences - Papers: Part A

Alkaline treatment with steel slag and NaOH addition were investigated under different pH conditions for the fermentation of waste activated sludge. Better performance was achieved in steel slag addition scenarios for both sludge hydrolysis and acidification. More solubilization of organic matters and much production of higher VFA (volatile fatty acid) in a shorter time can be achieved at pH. 10 when adjusted by steel slag. Higher enzyme activities were also observed in steel slag addition scenarios under the same pH conditions. Phosphorus concentration in the supernatant increased with fermentation time and pH in NaOH addition scenarios, while in contrast most …


Characterisation And Resource Development Of Steel Plant By-Product Streams, Raymond Longbottom, Brian J. Monaghan, Guangqing Zhang, Sheng Chew, David J. Pinson Jan 2016

Characterisation And Resource Development Of Steel Plant By-Product Streams, Raymond Longbottom, Brian J. Monaghan, Guangqing Zhang, Sheng Chew, David J. Pinson

Faculty of Engineering and Information Sciences - Papers: Part A

The recycling of steel plant by-products is a critical issue that needs thorough assessment and development for the sustainability of the integrated steel plant, from both environmental and economical perspectives. Research is being undertaken in the Steel Research Hub that aims to realise the value of by-products to the Australian steel industry and minimise the amount of by-product going to long term stockpile. As the first step, dust from basic oxygen steelmaking (BOS), a major steel plant by-product stream, is being characterised so that its potential use on plant or elsewhere can be assessed and evaluated. BOS dust contains components …


Lubrication Characterisation Analysis Of Stainless Steel Foil During Micro Rolling, Haibo Xie, Kenichi Manabe, Tsuyoshi Furushima, Kazuo Tada, Zhengyi Jiang Jan 2016

Lubrication Characterisation Analysis Of Stainless Steel Foil During Micro Rolling, Haibo Xie, Kenichi Manabe, Tsuyoshi Furushima, Kazuo Tada, Zhengyi Jiang

Faculty of Engineering and Information Sciences - Papers: Part A

Physical parameters, such as microscopic and roughness, play important roles in microforming process due to an increasing ratio of surface to volume of the deformed material. The study on lubrication characterisation in microforming is getting more attractive to researchers because traditional models are not reliable in this scaled down process. In this study, the micro rolling deformation characterisation has been investigated on SUS 304 stainless steel considering lubricant effect and feature size effect. The foil thickness plays an important role in the tribological features of micro rolling. The evolutions of both oil film thickness and foil surface are analysed accordingly. …


Cyclic Lateral Response Of Frp-Confined Circular Concrete-Filled Steel Tubular Columns, Tao Yu, Y M. Hu, Jin Guang Teng Jan 2016

Cyclic Lateral Response Of Frp-Confined Circular Concrete-Filled Steel Tubular Columns, Tao Yu, Y M. Hu, Jin Guang Teng

Faculty of Engineering and Information Sciences - Papers: Part A

Concrete-filled steel tubular (CFT) columns are widely used as columns in many structural systems and a common failure mode of such tubular columns is inelastic outward local buckling near a column end. The use of fibre-reinforced polymer (FRP) jackets/wraps for the suppression of such local buckling has recently been proposed and has been proven to possess excellent potential in both retrofit/strengthening and new construction. This paper presents the results of an experimental study into the behaviour of large-scale FRP-confined CFT (CCFT) columns under combined axial compression and lateral loading. The test parameters included the stiffness of the FRP jacket and …


Compressive Behavior Of Frp-Confined Concrete-Encased Steel Columns, Tao Yu, G Lin, Shi Shun Zhang Jan 2016

Compressive Behavior Of Frp-Confined Concrete-Encased Steel Columns, Tao Yu, G Lin, Shi Shun Zhang

Faculty of Engineering and Information Sciences - Papers: Part A

FRP-confined concrete-encased steel I-section columns (FCSCs) are an emerging form of hybrid columns. An FCSC consists of an outer FRP tube, an encased steel section and a concrete infill. The FCSCs possess many advantages over conventional reinforced concrete columns, including the excellent corrosion resistance, excellent ductility and ease for construction. Existing studies on FCSCs, however, have been rather limited. This paper presents a combined experimental and theoretical study on the behavior of FCSCs under concentric and eccentric compression. The experimental program included the testing of a total of 14 specimens, with the main variables being the section configuration, the thickness …


An In-Situ Neutron Diffraction Study Of A Multi-Phase Transformation And Twinning-Induced Plasticity Steel During Cyclic Loading, Ahmed A. Saleh, Donald W. Brown, Elena V. Pereloma, Bjorn Clausen, Christopher H. J Davies, Carlos N. Tome, Azdiar A. Gazder Jan 2015

An In-Situ Neutron Diffraction Study Of A Multi-Phase Transformation And Twinning-Induced Plasticity Steel During Cyclic Loading, Ahmed A. Saleh, Donald W. Brown, Elena V. Pereloma, Bjorn Clausen, Christopher H. J Davies, Carlos N. Tome, Azdiar A. Gazder

Faculty of Engineering and Information Sciences - Papers: Part A

In-situ neutron diffraction during cyclic tension-compression loading (þ3.5% to 2.8%) of a 17Mn-3Al-2Si-1Ni-0.06C steel that exhibits concurrent transformation and twinning -induced plasticity effects indicated a significant contribution of intragranular back stresses to the observed Bauschinger effect. Rietveld analysis revealed a higher rate of martensitic transformation during tension compared to compression. Throughout cycling, a0-martensite exhibited the highest phase strains such that it bears an increasing portion of the macroscopic load as its weight fraction evolves. On the other hand, the e-martensite strain remained compressive as it accommodated most of the internal strains caused by the shape misfit associated with the c!e …


Effect Of Temperature On Microstructure And Deformation Mechanism Of Fe-30mn-3si-4al Twip Steel At Strain Rate Of 700 S-1, Zhiping Xiong, Xue-Ping Ren, Jian Shu, Zhe-Lei Wang, Wei-Ping Bao, Shu-Xia Li Jan 2015

Effect Of Temperature On Microstructure And Deformation Mechanism Of Fe-30mn-3si-4al Twip Steel At Strain Rate Of 700 S-1, Zhiping Xiong, Xue-Ping Ren, Jian Shu, Zhe-Lei Wang, Wei-Ping Bao, Shu-Xia Li

Faculty of Engineering and Information Sciences - Papers: Part A

As twinning-induced plasticity (TWIP) steel is one potential material for shaped charge liner due to the combination of high strength and high plasticity, deformation mechanism at high strain rate and high temperature is required to study. Compression experiments of Fe-30Mn-3Si-4Al TWIP steel were conducted using a Gleeble-1500 thermal simulation machine and a split-Hopkinson pressure bar (SHPB) between 298 and 1073 K at strain rates of 10-3 and 700 s-1, respectively. Microstructures were observed using optical microscopy (OM) and transmission electron microscopy (TEM). Results show that flow stress and densities of deformation twins and dislocations decrease with increasing deformation temperature at …


Dependence Of Texture Development On The Grain Size Of Tertiary Oxide Scales Formed On A Microalloyed Steel, Xianglong Yu, Zhengyi Jiang, Jingwei Zhao, Dongbin Wei, Ji Zhou, Cunlong Zhou, Qingxue Huang Jan 2015

Dependence Of Texture Development On The Grain Size Of Tertiary Oxide Scales Formed On A Microalloyed Steel, Xianglong Yu, Zhengyi Jiang, Jingwei Zhao, Dongbin Wei, Ji Zhou, Cunlong Zhou, Qingxue Huang

Faculty of Engineering and Information Sciences - Papers: Part A

Both orientational and geometrical characteristics of grains in tertiary oxide scales have been quantitatively investigated using the electron backscatter diffraction (EBSD) technique. Phase and orientation mappings demonstrate that the {001} planes of magnetite and the {0001} planes of hematite are parallel to the direction of oxide growth. Pole figures (PFs) as scattering plots clearly display the direct correlation between the orientations and microstructure sites of magnetite grains. Magnetite grains develop a strong rotated cube texture component that shifts to the {100} component, whereas those with the grain size of 1-5. μm develop the {001} cube texture component. The refined magnetite …


Interface Analysis And Hot Deformation Behaviour Of A Novel Laminated Composite With High-Cr Cast Iron And Low Carbon Steel Prepared By Hot Compression Bonding, Zhengyi Jiang, Xingjian Gao, Sheng-Li Li, Hong Mei Zhang, Dengfu Chen, Jian Zhong Xu Jan 2015

Interface Analysis And Hot Deformation Behaviour Of A Novel Laminated Composite With High-Cr Cast Iron And Low Carbon Steel Prepared By Hot Compression Bonding, Zhengyi Jiang, Xingjian Gao, Sheng-Li Li, Hong Mei Zhang, Dengfu Chen, Jian Zhong Xu

Faculty of Engineering and Information Sciences - Papers: Part A

A hot compression bonding process was developed to prepare a novel laminated composite consisting of high-Cr cast iron (HCCI) as the inner layer and low carbon steel (LCS) as the outer layers on a Gleeble 3500 thermomechanical simulator at a temperature of 950 °C and a strain rate of 0.001 S-1. Interfacial bond quality and hot deformation behaviour of the laminate were studied by microstructural characterisation and mechanical tests. Experimental results show that the metallurgical bond between the constituent metals was achieved under the proposed bonding conditions without discernible defects and the formation of interlayer or intermetallic layer …


Oxide Scale Characterization Of Ferritic Stainless Steel And Its Deformation And Friction In Hot Rolling, Xiawei Cheng, Zhengyi Jiang, Dongbin Wei, Liang Hao, Jingwei Zhao, Laizhu Jiang Jan 2015

Oxide Scale Characterization Of Ferritic Stainless Steel And Its Deformation And Friction In Hot Rolling, Xiawei Cheng, Zhengyi Jiang, Dongbin Wei, Liang Hao, Jingwei Zhao, Laizhu Jiang

Faculty of Engineering and Information Sciences - Papers: Part A

The oxidation kinetics of ferritic stainless steel 430 was studied in dry and humid air at 1090 °C by Thermo Gravimetric Analysis (TGA). Different atmospheres and heating times were adopted for reheating to obtain different compositions and thickness of the oxide scale. Hot rolling was performed on a 2-high Hille 100 experimental rolling mill at various reductions. Oxide scale thickness and composition were analysed with optical microscopy (OM), scanning electron microscope (SEM) and X-ray diffraction (XRD). The surface profiles were examined by a digital microscope, and the topographic features of the thin oxide scale surface were examined with an atomic …


Effect Of Extreme Pressure Additives On The Deformation Behavior Of Oxide Scale During The Hot Rolling Of Ferritic Stainless Steel Strips, Liang Hao, Zhengyi Jiang, Xiawei Cheng, Jingwei Zhao, Dongbin Wei, Laizhu Jiang, Suzhen Luo, Ming Luo, Li Ma Jan 2015

Effect Of Extreme Pressure Additives On The Deformation Behavior Of Oxide Scale During The Hot Rolling Of Ferritic Stainless Steel Strips, Liang Hao, Zhengyi Jiang, Xiawei Cheng, Jingwei Zhao, Dongbin Wei, Laizhu Jiang, Suzhen Luo, Ming Luo, Li Ma

Faculty of Engineering and Information Sciences - Papers: Part A

High-speed steel (HSS) materials are universally used as work rolls for the hot rolling of stainless steels. Their use has increased the output of the rolling mill and decreased roll material consumption and grinding. Sticking defects often occur, however, during the hot rolling process. In this article, extreme pressure (EP) additives were dropped on the HSS samples at high temperature. Zinc dialkyl dithiophosphate (ZDDP) was chosen as the most effective EP additive by scratch tests on the HSS samples. In order to determine the optimum proportion of ZDDP in the lubricant, two reduction rates were tested on a Hille 100 …


Local Strain Analysis Of The Tertiary Oxide Scale Formed On A Hot-Rolled Steel Strip Via Ebsd, Xianglong Yu, Zhengyi Jiang, Jingwei Zhao, Dongbin Wei, Ji Zhou, Cunlong Zhou, Qingxue Huang Jan 2015

Local Strain Analysis Of The Tertiary Oxide Scale Formed On A Hot-Rolled Steel Strip Via Ebsd, Xianglong Yu, Zhengyi Jiang, Jingwei Zhao, Dongbin Wei, Ji Zhou, Cunlong Zhou, Qingxue Huang

Faculty of Engineering and Information Sciences - Papers: Part A

This work presents a fine microstructure and local misorientation study of various oxide phases in the tertiary oxide scale formed on a hot-rolled steel strip via electron back-scattering diffraction (EBSD). Local strain in individual grains of four phases, ferrite (α-Fe), wustite (FeO), magnetite (Fe3O4) and hematite (α-Fe2O3), has been systematically analysed. The results reveal that Fe3O4 has a lower local strain than α-Fe2O3, in particular, on the surface and inner layers of the oxide scale. The multiphase oxides along the cracking or α-Fe2O …


Strengthening Mechanisms In Thermomechanically Processed Nbti-Microalloyed Steel, Andrii Kostryzhev, Olexandra Marenych, Chris R. Killmore, Elena V. Pereloma Jan 2015

Strengthening Mechanisms In Thermomechanically Processed Nbti-Microalloyed Steel, Andrii Kostryzhev, Olexandra Marenych, Chris R. Killmore, Elena V. Pereloma

Faculty of Engineering and Information Sciences - Papers: Part A

The effect of deformation temperature on microstructure and mechanical properties was investigated for thermomechanically processed NbTi-microalloyed steel with ferrite-pearlite microstructure. With a decrease in the finish deformation temperature at 1348 K to 1098 K (1075 °C to 825 °C) temperature range, the ambient temperature yield stress did not vary significantly, work hardening rate decreased, ultimate tensile strength decreased, and elongation to failure increased. These variations in mechanical properties were correlated to the variations in microstructural parameters (such as ferrite grain size, solid solution concentrations, precipitate number density and dislocation density). Calculations based on the measured microstructural parameters suggested the grain …


Investigation Of X70 Line Pipe Steel Fracture During Single Edge-Notched Tensile Testing Using Acoustic Emission Monitoring, Turbadrakh Chuluunbat, Cheng Lu, Andrii Kostryzhev, A Kiet Tieu Jan 2015

Investigation Of X70 Line Pipe Steel Fracture During Single Edge-Notched Tensile Testing Using Acoustic Emission Monitoring, Turbadrakh Chuluunbat, Cheng Lu, Andrii Kostryzhev, A Kiet Tieu

Faculty of Engineering and Information Sciences - Papers: Part A

This paper presents an investigation of the fracture behavior of X70 pipeline steel using the acoustic emission (AE) monitoring technique. The AE monitoring technique is widely used in mechanical and materials research for detection of plastic deformation, fracture initiation and crack growth. However, quantitative dependences of the AE parameters (such as signal amplitude and frequency) on the fracture parameters of X70 pipeline steel (such as ductile and brittle fracture initiation and propagation) have not been studied in depth and are therefore not completely understood. In this paper, we report an investigation of the effect of loading conditions on the fracture …


Microstructure Evolution During Isochronal Annealing Of A 42% Cold Rolled Trip-Twip Steel, Sudipta Pramanik, Ahmed A. Saleh, Dagoberto Brandao Santos, Elena V. Pereloma, Azdiar A. Gazder Jan 2015

Microstructure Evolution During Isochronal Annealing Of A 42% Cold Rolled Trip-Twip Steel, Sudipta Pramanik, Ahmed A. Saleh, Dagoberto Brandao Santos, Elena V. Pereloma, Azdiar A. Gazder

Faculty of Engineering and Information Sciences - Papers: Part A

A high manganese TRIP-TWIP steel was cold rolled to 42% thickness reduction and isochronally annealed between 600 to 900 °C for 300 s. The microstructural evolution during annealing was studied by high resolution electron back-scattering diffraction. After cold rolling, the steel comprised predominant fraction of α′-martensite, a small fraction of blocky ε-martensite and a trace fraction of retained austenite (γ). During annealing, the reversion of ε and α′ martensite to γ was followed by the recrystallisation of γ. While the processes of reversion to and recrystallisation of γ were completed by 700 °C, further annealing between 750 to 900 °C …


Effect Of Pre-Quenching Process On Microstructure And Mechanical Properties In A Nb-Microalloyed Low Carbon Q-P Steel, Jun Zhang, Hua Ding, Jingwei Zhao Jan 2015

Effect Of Pre-Quenching Process On Microstructure And Mechanical Properties In A Nb-Microalloyed Low Carbon Q-P Steel, Jun Zhang, Hua Ding, Jingwei Zhao

Faculty of Engineering and Information Sciences - Papers: Part A

A refined microstructure consisting of martensite and retained austenite at room temperature has been produced in a Nb-microalloyed low carbon Si-Mn steel by a novel heat-treatment, pre-quenching prior to quenching and partitioning processes (Q&Q-P). The results showed that compared with the conventional quenching and partitioning steel the mechanical properties of steel obtained by the novel treatment have been significantly improved, with a good combination of ultimate tensile strength (1000MPa) and total elongation (above 30%). Meanwhile, the volume fraction of retained austenite has been increased. It was found that the improvement of mechanical properties was mainly attributed to the enhanced TRIP …


Deformation Characterization Of Micro Rolling For Stainless Steel Foil, Haibo Xie, Kenichi Manabe, Tsuyoshi Furushima, Kazuo Tada, Zhengyi Jiang Jan 2014

Deformation Characterization Of Micro Rolling For Stainless Steel Foil, Haibo Xie, Kenichi Manabe, Tsuyoshi Furushima, Kazuo Tada, Zhengyi Jiang

Faculty of Engineering and Information Sciences - Papers: Part A

Physical parameters such as microscopic roughness become very important in micro forming process due to increasing surface to volume ratio. As a very important phenomenon in metal forming process, friction size effects are becoming more attracting for researchers because traditional models are not reliable. In this study, the micro rolling deformation characterization has been investigated with SUS 304 stainless steel considering the effect of lubricant, and there exists a sticking area in the contact zone. The evolution of surface roughness and oil film thickness are analyzed. The foil thickness plays an important role in the tribological features of rolling. All …


Formability Of Micro Sheet Hydroforming Of Ultra-Fine Grained Stainless Steel, Hideki Sato, Kenichi Manabe, Daiki Kondo, Dongbin Wei, Zhengyi Jiang Jan 2014

Formability Of Micro Sheet Hydroforming Of Ultra-Fine Grained Stainless Steel, Hideki Sato, Kenichi Manabe, Daiki Kondo, Dongbin Wei, Zhengyi Jiang

Faculty of Engineering and Information Sciences - Papers: Part A

The formability of ultra-fine grained stainless steel is investigated in micro hydromechanical deep drawing. The materials used are ultra-fine grained stainless steel and SUS304-H with thickness of 20 and 50 m. The micro cups are successfully fabricated for the ultra-fine grained stainless steel but it cannot be fabricated for SUS304-H with thickness of 20 μm. The fracture type of ultra-fine grained stainless steel foil is the shortage of tensile strength at plain strain state and does not change with a decrease of the thickness. In contrast, the fracture type of SUS304-H foil changes to the bending deformation with decreasing the …