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Universitas Indonesia

Journal of Materials Exploration and Findings

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Full-Text Articles in Engineering

Environmental Impacts Potential Of Natural Gas Production Through Life Cycle Assessment, Akmal Al Afghani, Mochamad Adhiraga Pratama, Astryd Viandila Dahlan Aug 2024

Environmental Impacts Potential Of Natural Gas Production Through Life Cycle Assessment, Akmal Al Afghani, Mochamad Adhiraga Pratama, Astryd Viandila Dahlan

Journal of Materials Exploration and Findings

Life cycle assessment (LCA) is a methodology used to evaluate potential environmental impacts in various industry sectors, including the oil and gas industry to quantify the environmental impacts and determine the processes that have significant impacts along their production cycle. This environmental impact study adheres to ISO 14040:2016 and 14044:2017 standards, using the ReCiPe methodology within a gate-to-gate scope to analyze potential environmental impacts of 1 MMSCFD natural gas production. The impact categories analyzed in this study are Global Warming Potential (GWP), Particulate Matter Formation (PM), Ozone Formation (OF), and Terrestrial Acidification (TA). The results of this study identified several …

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Inspection Planning Of Subsea Pipeline Using Risk-Based Inspection, Ni Luh Triska Adelia, Badrul Munir, Johny Wahyuadi Soedarsono Aug 2024

Inspection Planning Of Subsea Pipeline Using Risk-Based Inspection, Ni Luh Triska Adelia, Badrul Munir, Johny Wahyuadi Soedarsono

Journal of Materials Exploration and Findings

Pipelines are an important tool in oil and gas exploration. Pipeline is a transmission and liquid collection lines, including their accessories, which transport fluids from one plant to another. In transmission and collection process, there is a possibility of failure which can have minor to major impact on personnel injury, the environment and interrupt the business process. To maintain safety and to prevent accidents, the source and cause of failure needs to be calculated. Risk-based inspection (RBI) is a method that can be used to calculate the risk and determine the inspection planning both schedule and method, by combining the …

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Maintenance Notes To Improve The Reliability Of Wheel Flange Failure For Overhead Crane, Fakhri Burhanuddin, Akhmad Herman Yuwono Aug 2024

Maintenance Notes To Improve The Reliability Of Wheel Flange Failure For Overhead Crane, Fakhri Burhanuddin, Akhmad Herman Yuwono

Journal of Materials Exploration and Findings

Overhead traveling cranes in the industry have utility workload classifications and require high standards of safety and reliability by mobilizing lifting and transporting capacity variants of steel products, equipment, and other supports. The crane wheels are the main support in moving the end carriage so that the crane can work according to its function. Failures in the operation and maintenance cycle have occurred. Therefore, proper repair and maintenance methods are highly needed to restore the original design function to its working integrity. Logic tree analysis was used to breakdown all causes of failure; thus, mitigation was performed by carrying out …

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Lifetime Prediction Of Pan Feeder Based On 3d Laser Scanning For Wear Assessment, Nony Maulidya, Dedi Priadi, Datu Rizal Asral Aug 2024

Lifetime Prediction Of Pan Feeder Based On 3d Laser Scanning For Wear Assessment, Nony Maulidya, Dedi Priadi, Datu Rizal Asral

Journal of Materials Exploration and Findings

Apron feeder is one of stages in crushing circuit to convey material in short distance. Pan flight is the main component of apron feeder that is severely exposed to wear mechanism due to its direct contact with open cut abrasive ore. With this operating environment of apron feeder, regular maintenance and inspection must be conducted to assess wear rate of pan’s surface to maintain equipment availability and provide information and sign before the equipment undergoes severe and sudden degradation. 3D laser scanning is method used in this study as Non-Destructive Testing (NDT) based inspection. The aim of using 3D scanning …

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Hollow Connecting Rod Thin Wall Austempered Ductile Iron (Twadi) For Manufacturing Light Weight Components, Ricardina Freitas Da Silva, Bambang Suharno, Rianti Dewi Sulamet-Ariobimo Aug 2024

Hollow Connecting Rod Thin Wall Austempered Ductile Iron (Twadi) For Manufacturing Light Weight Components, Ricardina Freitas Da Silva, Bambang Suharno, Rianti Dewi Sulamet-Ariobimo

Journal of Materials Exploration and Findings

Efforts made by the automotive industry to reduce energy consumption have encouraged researchers to carry out various studies. One way is to make components lighter by casting thin wall austempered ductile iron (TWADI). Reducing the weight of components such as connecting rods (conrod) will result in lower energy consumption, but provided that these components still meet standards in terms of mechanical properties and microstructure or even exceed them. In this research, design optimization was applied to conrod by making the area I-beam zero mm (hollow), with hope that it can replace conrod Vespa PX-150. While the manufacturing process is divided …

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Effect Of Impurities In Supercritical Co2 Environment On Steel Corrosion Behavior – An Overview, Shilla Rizqi Widianto, Johny Wahyuadi Soedarsono, Rini Riastuti, Badrul Munir Aug 2024

Effect Of Impurities In Supercritical Co2 Environment On Steel Corrosion Behavior – An Overview, Shilla Rizqi Widianto, Johny Wahyuadi Soedarsono, Rini Riastuti, Badrul Munir

Journal of Materials Exploration and Findings

Carbon capture, utilization, and storage (CCUS) technology is one of the available technologies to reduce presence of greenhouse gasses. Implementation of CCUS technology strongly relates with the CO2 transportation from the capturing facility to the storage in the geological reservoir. The most economical method for large-scale and long-distance CO2 transportation is using pipeline in supercritical phase. Moreover, presence of impurities such as water, O2, SO2, H2S, NO2 may cause detrimental effect towards carbon steel pipeline. This paper intends to provide an initial information for supercritical CO2 pipeline material selection, which …

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Feasibility Study Of Using Energy Extracted From The Process Of Electrochemically Consumed Of Al 2024 For Powering Daily Used Electric Car, Yanuar Mohamad Marda, Rini Riastuti, Muhammad Hamka Ibrahim Aug 2024

Feasibility Study Of Using Energy Extracted From The Process Of Electrochemically Consumed Of Al 2024 For Powering Daily Used Electric Car, Yanuar Mohamad Marda, Rini Riastuti, Muhammad Hamka Ibrahim

Journal of Materials Exploration and Findings

Usage of green energy for transportation has become important due to the contribution of transportation activity to climate change. Electrochemical energy has been used as a source of green energy. The objective of this work is to evaluate sufficiency of energy provided by electrochemically consumed Al 2024 for supplying energy to daily used PHEV electric car. Study of previous articles, observation of typical amount of energy required, electrochemical galvanic cell experiments, and simple calculations have been conducted to determine produced energy feasibility. Electrical energy produced by consuming 340 gr of Al 2024 in galvanic cells has the total lifetime of …

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Root Cause Analysis Of Leakage Tube Boiler: A Study Case, Lydia Kartika Basaria Sitompul, Dedi Priadi Aug 2024

Root Cause Analysis Of Leakage Tube Boiler: A Study Case, Lydia Kartika Basaria Sitompul, Dedi Priadi

Journal of Materials Exploration and Findings

Oil and gas industry can have catastrophic implications for human life, the environment, and the economy. This paper investigated failure analysis using root cause analysis especially for boiler tube leakage of Heat Exchanger. Identify the issue using microscopic examination and energy dispersive x-ray analysis were conducted on the tube inside and outside surface to determine root cause of the failure. The formation of a protective film in the aluminum-brass tube during the starting stage is very important for ensuring adequate film protection throughout the service life of the heat exchanger. During this stage, exposure to unpolluted water is essential. The …

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Implementation Of Machine Learning Using Deep Neural Networks To Estimate The Failure Risk Caused By Leakage In Pressure Relief Devices, Adi Yudho Wijayanto, Yossi Andreano, M. Ali Yafi Rizky, Dedi Priadi Aug 2024

Implementation Of Machine Learning Using Deep Neural Networks To Estimate The Failure Risk Caused By Leakage In Pressure Relief Devices, Adi Yudho Wijayanto, Yossi Andreano, M. Ali Yafi Rizky, Dedi Priadi

Journal of Materials Exploration and Findings

The primary objective of deploying Pressure Relief Device (PRD) equipment is to ensure the safety of pressure vessels within a pressurized system. Over time, PRD equipment may degrade and fail to perform its intended function, which must be identified as a failure mode. To mitigate potential risks associated with this, it is recommended that an approach such as risk-based inspection (RBI) be implemented. Despite the widespread adoption of RBI, the method relies on qualitative techniques, leading to significant variations in equipment risk assessments. This study proposes a novel risk analysis method that uses deep learning-based machine learning to develop a …

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Analysis Risk Based Inspection Api 581 On Lpg Spherical Tank At Pt. Xyz, Sigit Trahmawan, Eddy Sumarno Siradj, Jaka Fajar Fatriansyah Aug 2024

Analysis Risk Based Inspection Api 581 On Lpg Spherical Tank At Pt. Xyz, Sigit Trahmawan, Eddy Sumarno Siradj, Jaka Fajar Fatriansyah

Journal of Materials Exploration and Findings

Liquified petroleum gas (LPG) spherical tanks are pressure vessel equipment for storing fuel gas products. The high pressure along with the fuel gas inside as flammable and combustible substance means that this equipment might result major accident hazard such as explosion, fires and environmental pollution. This study is aimed calculated and mitigate risk on 500 metric ton capacity LPG spherical tank using Risk-based inspection (RBI) analysis method that makes risk as its foundation. This RBI method uses quantitative analysis referring to API 581 to determine the risk of LPG Spherical Tank by determining the probability of failure (PoF) and the …

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Fitness For Service (Ffs) And Fatigue Assessment For Shell Distorted Steel Storage Tank Based On Api 579-1/Asme Ffs-1, Wira Herucakra Sr. Structure Engineer, Luh Putri Adyani, Ic Farid Hadi Prasetyo, Alviani Rahma Rizkhita May 2024

Fitness For Service (Ffs) And Fatigue Assessment For Shell Distorted Steel Storage Tank Based On Api 579-1/Asme Ffs-1, Wira Herucakra Sr. Structure Engineer, Luh Putri Adyani, Ic Farid Hadi Prasetyo, Alviani Rahma Rizkhita

Journal of Materials Exploration and Findings

A shell distortion was occurred due to incorrect in the welding procedure during construction of a new built above ground steel storage tank. The assessment level 1 then performed referred to original construction code of API Standard 650 was performed, the roundness data of tank plate was obtained through to laser scanning survey, and the result on assessment level 1 known that the minimum radius of measured point is exceeding the radius tolerance. This unacceptable condition of assessment level 1 requires to be performed the higher level of assessment. A fitness for service assessment level 3 for tank 1000 KL …

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Development Of 485 Mpa Class High Strength Low Alloy Steel For Power Plant Infrastructures, Agung Baskoro, Rini Riastuti May 2024

Development Of 485 Mpa Class High Strength Low Alloy Steel For Power Plant Infrastructures, Agung Baskoro, Rini Riastuti

Journal of Materials Exploration and Findings

Currently, Indonesia is progressing to build 35,000 MW of power plants, which will increase the demand for materials, especially steel. One of these power plants is fossil fuel-based, which generates not only electricity but also flue gas containing sulfur that may cause corrosion to power plant infrastructure such as chimney or boiler areas. In addition, apart from being resistant to corrosion in sulfuric and hydrochloric acid conditions, the steel used in power plant infrastructure must also have good strength, toughness, and weldability. Therefore, the present paper describes about steel development for power plant applications that has not only corrosion resistance …

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Effects Of Ti Addition On The Characteristics Of Al-10zn-6mg-2si/Zro2 Composites Produced By Squeeze Casting, Qesha Diva Prameshvara, Pipin Indah Lestari, Bondan Tiara Sofyan May 2024

Effects Of Ti Addition On The Characteristics Of Al-10zn-6mg-2si/Zro2 Composites Produced By Squeeze Casting, Qesha Diva Prameshvara, Pipin Indah Lestari, Bondan Tiara Sofyan

Journal of Materials Exploration and Findings

Metal matrix composite (MMC) with 7xxx aluminum matrix is potential for ballistic applications due to the combination of strength, toughness, and light weight. Previous study successfully produced aluminum-based composites with SiC particles which were able to stop type III bullet, however cracks remained on back of the plate. Therefore, in this research, SiC was replaced by zirconia (ZrO2) due to its high fracture toughness. Ti-B grain refiner was added to further improve toughness through grain boundary strengthening mechanism. This research developed 5 vol.% ZrO2 strengthened Al-10Zn-6Mg-2Si composite with addition of Al-5Ti-1B grain refiner produced through squeeze casting …

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Integration Of The Ashby Technique And Pahl-Beitz Quantitative Ranking For Railway Axle Material Selection, Helya Chafshoh Nafisah, Jaka Fajar Fatriansyah, Siti Norasmah Surip May 2024

Integration Of The Ashby Technique And Pahl-Beitz Quantitative Ranking For Railway Axle Material Selection, Helya Chafshoh Nafisah, Jaka Fajar Fatriansyah, Siti Norasmah Surip

Journal of Materials Exploration and Findings

Railway axle serves as a vital connection between the train's wheels and its body. However, cyclic loading and high speed can induce fatigue in railway axle, which potentially leads to damage human safety. Therefore, it is important to find materials that have good mechanical properties with the lowest weight and cost. In this paper, a comprehensive method using Ashby chart has been performed to select candidate materials of railway axle. The methods begin with analyzing function by determining the problem, objective function, and constraints. After that, the results obtained are ranked using Pahl and Beitz quantitative weighting method. The results …

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Study On Human Integrity Management System Maturity Level For Supporting Asset Integrity And Process Safety Implementation, Anggiat M. Sihotang, Dedi Priadi, Datu Rizal Asral May 2024

Study On Human Integrity Management System Maturity Level For Supporting Asset Integrity And Process Safety Implementation, Anggiat M. Sihotang, Dedi Priadi, Datu Rizal Asral

Journal of Materials Exploration and Findings

The human factors (HF) are recognized as one of critical process safety barriers involved in normal and abnormal conditions in the oil and gas industry. In order to strengthen the HF roles as barriers we need to ensure that the actions generated are based on a valid risk assessment of the operation to be addressed by a relevant human factor analysis. Organizations within the oil and gas process have made much progress in understanding and implementing HF improvement programs. However, organizations are not always clear about what are their current situations in managing HF, their priorities for HF to be …

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Analysis Of The Effect Of Different Surface Preparation Methods On Corrosion Resistance And Adhesion Strength Of Astm A36 Steel Substrate With Surface Tolerant Epoxy Paint As Coating Material, Irwan Wijaya Santoso, Daffa Aqila, Rini Riastuti, Rizal Tresna Ramadhani May 2024

Analysis Of The Effect Of Different Surface Preparation Methods On Corrosion Resistance And Adhesion Strength Of Astm A36 Steel Substrate With Surface Tolerant Epoxy Paint As Coating Material, Irwan Wijaya Santoso, Daffa Aqila, Rini Riastuti, Rizal Tresna Ramadhani

Journal of Materials Exploration and Findings

In the industrial world, to extend the service life of materials, protection methods are carried out to slow down the material's corrosion rate. The protection method that is often used is the coating method. The coating method is a protection method by coating the substrate material using a coating material to prevent contact between the substrate material and the environment. In this research, the substrate material used is ASTM A36 steel and the coating material used is Surface Tolerant Epoxy paint. The independent variable used in this study lies in the surface preparation method which consists of: solvent cleaning, hand …

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Combined Risk Based Inspection And Fault Tree Analysis For Repetitive 3-Phase Line Piping Leakage At West Java Offshore Topside Facility, Dona Yuliati, Akhmad Herman Yuwono, Datu Rizal Asral, Donanta Dhaneswara Dec 2023

Combined Risk Based Inspection And Fault Tree Analysis For Repetitive 3-Phase Line Piping Leakage At West Java Offshore Topside Facility, Dona Yuliati, Akhmad Herman Yuwono, Datu Rizal Asral, Donanta Dhaneswara

Journal of Materials Exploration and Findings

Hydrocarbon releases might result in serious consequences in various aspects. In addition to the contribution to environmental pollution, repetitive leakages need high repair costs. This study aim is to minimize potential repetitive leakage for other typical 3-phase piping systems. We conducted the risk assessment by adopting Risk Based Inspection (RBI) API 581 to identify risk level, calculating piping lifetime, recommended inspection plan and mitigations. The most relevant root causes can be obtained through quantitative Fault Tree Analysis (FTA). Observation and investigation was taken from eight 3-phase piping systems that experienced repetitive leakages. It has been found that the risk level …

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The Effect Of Parameters In Cryogenic Treatment On Mechanical Properties Of Tool Steel: A Review, Ronaldus Caesariano Ekaputra, Myrna Ariati Mochtar Dec 2023

The Effect Of Parameters In Cryogenic Treatment On Mechanical Properties Of Tool Steel: A Review, Ronaldus Caesariano Ekaputra, Myrna Ariati Mochtar

Journal of Materials Exploration and Findings

Tool steel is classified as special alloy steel which proposed as dies or mold materials as their high mechanical properties and dimensional stability. In order to improve tool steel’s mechanical properties, heat treatment process, especially, cryogenic treatment is conducted. Cryogenic treatment is done by exposing tool steel material at sub-zero liquid/gas media after heated at austenite temperature. This process significantly affects the martensite phase transformation increase and avoids retained austenite emersion. In particular, the higher martensite volume fraction, the higher hardness and wear resistance value of tool steel. It had been proven that adjusting critical process parameters of cryogenic treatment …

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Characteristics Of Sodium Lithium Titanate Synthesized At Different Solid-State Reaction Temperature For Lithium-Ion Battery Anode, Ilham Nur Dimas Yahya, Nofrijon Sofyan, Deni Shidqi Khaerudini, Gerald Ensang Timuda, Slamet Priyono Dec 2023

Characteristics Of Sodium Lithium Titanate Synthesized At Different Solid-State Reaction Temperature For Lithium-Ion Battery Anode, Ilham Nur Dimas Yahya, Nofrijon Sofyan, Deni Shidqi Khaerudini, Gerald Ensang Timuda, Slamet Priyono

Journal of Materials Exploration and Findings

The effect of sintering temperature on the characteristics of sodium lithium titanate (NaLiTi3O7/NaLTO) synthesized at different solid-state reaction temperature and its performance as lithium-ion battery anode has been investigated. The precursors for the synthesis consisted of LiOH.H2O, TiO2, and NaHCO3. The synthesis was performed via solid-state reaction method. The precursors were mixed and sintered at variation temperatures of 900oC, 1000oC, and 1100oC for 2 hours under atmosphere condition. The final product was characterized using X-ray diffraction (XRD) and particle size analyzer (PSA). The XRD …

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Nitrogen Gas Quenching Pressure Effect On Bs S155 Alloy Steel In Vacuum Furnace, Agus Mulyadi Hasanudin, Eddy Sumarno Siradj Dec 2023

Nitrogen Gas Quenching Pressure Effect On Bs S155 Alloy Steel In Vacuum Furnace, Agus Mulyadi Hasanudin, Eddy Sumarno Siradj

Journal of Materials Exploration and Findings

The production of metal and alloy products requires the use of heat treatment, when during the heat treatment process, quenching is a crucial step. The quenching medium can be anything from water, a salt bath, oil, air and gas. In a vacuum furnace, pressurized gas, most frequently nitrogen (N2) gas, serves as one of the quenching mediums. One of the drawbacks of the quenching process is the distortion and dimensional change of the parts. This paper aims to investigate the influence of nitrogen gas quenching pressure on the distortion and dimensional change of aerospace actuator gear planet parts …

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Pipeline Risk Analysis Optimization With Monte Carlo Method Using Gamma Distribution, Farhan Rama Digita, Jaka Fajar Fatriansyah, Abdul Rahim Ridzuan, Hanna Ovelia, Imam Abdillah Mas'ud, Irma Hartia Tihara, Baiq Diffa Pakarti Linuwih Dec 2023

Pipeline Risk Analysis Optimization With Monte Carlo Method Using Gamma Distribution, Farhan Rama Digita, Jaka Fajar Fatriansyah, Abdul Rahim Ridzuan, Hanna Ovelia, Imam Abdillah Mas'ud, Irma Hartia Tihara, Baiq Diffa Pakarti Linuwih

Journal of Materials Exploration and Findings

The inspection process of piping components in the oil and gas industry is one of the most crucial things, given the high risk posed by pipeline system failures, which have a huge impact on losses, both from environmental and financial aspects. Risk-based inspection with the Monte Carlo method is one of the efforts that can be made to minimize failures in piping systems, by involving data distribution to calculate the probability of component failure. Although the normal distribution is commonly used for generating random variables, its use in corrosion rate calculation can lead to overestimation due to negative corrosion rate …

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The Effect Of Heat Treatment And Chemical Treatment On Natural Fibre To The Durability Of Wood Plastic Composites – A Review, Nuratiqah Asyiqin Mohd Nasharudin, Nur Fatihah Sulaiman, Nurul Aziemah Mohammad, Wan Nor Raihan Wan Jaafar, Falah Abu Dr., Siti Norasmah Surip Jul 2023

The Effect Of Heat Treatment And Chemical Treatment On Natural Fibre To The Durability Of Wood Plastic Composites – A Review, Nuratiqah Asyiqin Mohd Nasharudin, Nur Fatihah Sulaiman, Nurul Aziemah Mohammad, Wan Nor Raihan Wan Jaafar, Falah Abu Dr., Siti Norasmah Surip

Journal of Materials Exploration and Findings

The application of WPC is not only limited to indoor applications but has been extended to exterior applications where properties of WPC could compromise during service life. WPC was derived from wood fiber of various sizes to reinforce polymers. Wood fiber has the advantage of a cheaper price, being abundantly available, and ease of processing, however, the critical factor is its hydrophilic nature, where moisture absorption is likely to occur. Thus, treatments for reducing the hydrophilicity of wood fibers are applied. By treatment of wood fiber, the surface impurities were removed, leaving the roughened surface of fibers, thus providing a …

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Local Chlorhexidine Delivery For Periodontal Infection Therapy: A Short Review, Muhammad Guruh Najmudin, Azizah Intan Pangesty, Rini Riastuti, Sunarso Sunarso, Abdul Halim Abdullah Jul 2023

Local Chlorhexidine Delivery For Periodontal Infection Therapy: A Short Review, Muhammad Guruh Najmudin, Azizah Intan Pangesty, Rini Riastuti, Sunarso Sunarso, Abdul Halim Abdullah

Journal of Materials Exploration and Findings

Oral diseases affected more than half of the world’s population. Periodontitis is the second biggest threat to oral health after dental caries. Periodontitis is an inflammation inside periodontal pockets caused by pathogenic microbial colonies which lead to destruction of bone tissue and soft tissue. Chlorhexidine gluconate is an antimicrobial agent that effective to destroy pathogenic microbial and cure periodontitis. Chlorhexidine gluconate is given locally using a carrier material to the infected area. There are several materials that can be used to deliver Chlorhexidine gluconate to the infected periodontal tissue such as gel, liquid (mouthwash), and chip. This short review aims …

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Effect Of Heat Input On Microstructure And Mechanical Properties Of Submerged Arc Welded Sm570-Tmc Steel, Toni Yuhandri, Winarto Winarto, Diana Natalia Jul 2023

Effect Of Heat Input On Microstructure And Mechanical Properties Of Submerged Arc Welded Sm570-Tmc Steel, Toni Yuhandri, Winarto Winarto, Diana Natalia

Journal of Materials Exploration and Findings

SM570TMC is high-strength steel (HSS), which is commonly used in structures that require higher-strength components. In this research, submerged arc welding (SAW)-welded SM570 TMC steels' microstructure and mechanical characteristics were examined. SM570 plates with 12mm thickness were multi-pass welded by using a 3.0 mm diameter of ESAB OK Autrod 13.40 (AWS A5.23: EG) filler metal. The joint design is a single V multi-pass butt weld with a backing strip. Two welded joints were prepared by using heat inputs of 2.2 and 2.9 kJ/mm. The microstructures of two welded joints were observed by using optical microscopy and scanning electron microscope (SEM). …

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Optimization Of Alti Pld Coating By Increasing Ti Content, N2 And Annealing Which Used For Skd61 Pins In Aluminum Die Casting, Rusman Kosasih, Maria Margaretha Suliyanti Prof, Dedi Priadi, Wisnu Usni Jul 2023

Optimization Of Alti Pld Coating By Increasing Ti Content, N2 And Annealing Which Used For Skd61 Pins In Aluminum Die Casting, Rusman Kosasih, Maria Margaretha Suliyanti Prof, Dedi Priadi, Wisnu Usni

Journal of Materials Exploration and Findings

The Alumunium Titanium Nitrogen (AlTiN) coating is known as one of the best coating materials for protective coating, while Pulsed Laser Deposition (PLD) is a laser coating process used for electric layer and superconductor applications, producing thin films up to 20 µm in thickness. The combination of these two matters has already been researched and is still in progress. One major challenge in the aluminium casting industry is to minimize the damage caused to tool steel pins made from SKD61, when aluminium material sticks to the pin, and halting production. Therefore, research on effective coatings for tool steels and testing …

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The Effect Of Current Density And Hard Chrome Coating Duration On The Mechanical And Tribological Properties Of Aisi D2 Steel, Indah Uswatun Hasanah, Dedi Priadi, Donanta Dhaneswara Jul 2023

The Effect Of Current Density And Hard Chrome Coating Duration On The Mechanical And Tribological Properties Of Aisi D2 Steel, Indah Uswatun Hasanah, Dedi Priadi, Donanta Dhaneswara

Journal of Materials Exploration and Findings

The effect of hard chromium coating on AISI D2's mechanical properties and wear resistance has been investigated using the electrolysis technique with varying current and coating duration. The variations of current used are 0.8 A, 1.2 A, and 1.6 A, while the coating duration used are 300, 600 and 900 seconds. Characterization of the films was conducted using SEM-EDS, and XRD. It can be observed from SEM characterization that the chrome grains resulted from the electroplating process are fine. The XRD identify chrome compund on the surface coating. The highest hardness value was 520.6 HV on a sample with a …

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Development Of Dynamic Risk-Based Inspection Using Forward Difference Approach For Pipe Failure Due To Uniform Corrosion, Jaka Fajar Fatriansyah, Zahra Nadia Nurullia, Andreas Federico, Dedi Priadi May 2023

Development Of Dynamic Risk-Based Inspection Using Forward Difference Approach For Pipe Failure Due To Uniform Corrosion, Jaka Fajar Fatriansyah, Zahra Nadia Nurullia, Andreas Federico, Dedi Priadi

Journal of Materials Exploration and Findings

The oil and gas industry is one of the world's largest and most influential energy contributors. All aspects involved in the operation of this industry are fundamental to be reviewed and managed correctly, especially by preventing or minimizing the failures that could occur. Uniform corrosion is the most common component failure mechanism that can cause failure in the oil and gas industry. The company's actions in managing and preventing the risk of this type of failure have a major role in the sustainability of the company due to the possibility of more significant impacts if the risk cannot be handled …

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Multi-Mode Total Focusing Method (Mtfm) To Detect High-Temperature Hydrogen Attack (Htha) – A Review, Anjar Oktikawati, Rini Riastuti, Nursidi Yuanto May 2023

Multi-Mode Total Focusing Method (Mtfm) To Detect High-Temperature Hydrogen Attack (Htha) – A Review, Anjar Oktikawati, Rini Riastuti, Nursidi Yuanto

Journal of Materials Exploration and Findings

High temperature hydrogen attack (HTHA) is a commonly observed harm component in carbon steels exposed to high temperature and pressure in a hydrogen-rich environment. Hydrogen together with carbon responds to produce methane. The formation of methane bubbles in steel can lead to loss of fracture toughness and lead to intergranular cracking. The main challenge of this problem lies in early warning systems that can detect these bubble clusters before they reach the advanced stage. Several advanced ultrasonic inspections have been developed over the years due to the challenges of inspecting materials for defects and discontinuities. These cover time-of-flight diffraction (ToFD), …

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Estimating Remaining Life And Fitness-For-Services Evaluation Of Fuel Piping Systems, Sekar Putri Purwidyasari, Ahmad Isni Kurniawan, Deni Ferdian May 2023

Estimating Remaining Life And Fitness-For-Services Evaluation Of Fuel Piping Systems, Sekar Putri Purwidyasari, Ahmad Isni Kurniawan, Deni Ferdian

Journal of Materials Exploration and Findings

Assets life extension are required to predict the design life expiry based on condition and effects of deterioration. The remaining life assessment will answer the questions about timing of the component or equipment will lead to failure and shall be evaluated by inspection and maintenance monitoring. This study elaborates process calculation and analysis by using remaining life assessment and fitness for services method according to API 579-1/ASME FFS-1 for process piping area. The result of remaining useful life estimation and estimated life has been proposed. There are 11 piping systems based on the condition monitoring with thickness measurements. The result …

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Utilization Of Cellulose Symbiotic Culture Of Bacteria And Yeast (Scoby) With Sweet Tea Media As Methylene Blue And Brilliant Green Biosorbent Material, Leonard Mateus Sigiro, Ahmad Maksum, Donanta Dhaneswara May 2023

Utilization Of Cellulose Symbiotic Culture Of Bacteria And Yeast (Scoby) With Sweet Tea Media As Methylene Blue And Brilliant Green Biosorbent Material, Leonard Mateus Sigiro, Ahmad Maksum, Donanta Dhaneswara

Journal of Materials Exploration and Findings

The cellulose from Symbiotic Culture of Bacteria and Yeast (SCOBY) can be used as a biosorbent for dye adsorption, such as Methylene Blue and Brilliant Green. This study used sweet tea with a 6% of sugar concentration and 14 days of fermentation time to synthesize biosorbent material from SCOBY. The results from this synthesis are then characterized using FTIR, SEM, and BET. From the result of characterization, it was found that SCOBY has pores formed from cellulose. The results of the average pore size are 1.5976nm with a pore volume of 0.229cc/g, while the specific surface area is 143.244m2/g. The …

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