Engineering Commons^™

Design And Realization Of A Nonlinear Vibration Energy Harvester For Cost Effective Additive Manufacturing, Rodrigo Barriuso De Juan

Masters Theses

Environmental energy harvesting has always been an attractive solution to the search for sustainable energy sources. Combined with the miniaturization and power consumption reduction of sensors and portable electronic devices, the possibility of powering using environmental energy, like vibration energy, instead of conventional batteries increases exponentially. Vibrational energy harvesting can be achieved using devices based on different physical phenomena. Electromagnetic based devices seem to be among the most effective when considering the power output levels within low frequency applications. However, these devices have always had inherent challenges including size and manufacturing cost reduction as well as limitations on the range …

Size Scaling Of Strength And Toughness For 3d Printed Polymer Specimens, Darren Thomas Bell

Open Access Theses

To find material systems that offer low density and high strength, stiffness or toughness, hierarchically designed material systems have provided a promising research area. This thesis lays the groundwork for designing efficient micro-architectured material systems by characterizing size effects for 3d printed polymer parts. Two methods were used to analyze data from 3-point bend tests for specimens of varying size: the load-separation method was used for finding the point of crack growth initiation and Bazant’s method was used to find shape independent strength at failure. The strength values were used as inputs for finding size independent material constants within a …

A Multi-Channel 3d-Printed Bioreactor For Evaluation Of Growth And Production In The Microalga Dunaliella Sp, Cristian A. Cox

Electronic Theses and Dissertations

We explored the capabilities of additive manufacturing using a photo-cured jetted material 3D printer to manufacture a milli-microfluidic device with direct application in microalgae Dunaliella sp growth and intracellular compounds biosynthesis tests. A continuous microbioreactor for microalgae culture was CAD designed and successfully built in 1 hour and 49 minutes using black photopolymer cured by UV and a support material. The microreactor was made up of 2 parts including the bioreactor itself and a microchannel network for culture media fluids and microalgae. Both parts were assembled to form a single unit. Additional optical and auxiliar components were added. An external …

3d Model Creation And Management In An Academic Digital Repository, Marcia Mcintosh

Central Plains Network for Digital Asset Management

3D printing and scanning is new digital horizon for digital asset managers. Many fields have a history of utilizing 3D scanning and printing such as medicine, dentistry, art, entertainment, architecture, and archaeology. Now, many cultural heritage institution are also beginning to explore the unique benefits 3D models and prints can provide to constituents interested in their collections. The University of North Texas Digital Libraries embarked on a case study to gain a better understanding of 3D scanning and to determine its capacity to host and provide access to 3D models. This presentation will explore the workflows, metadata, and preservation of …

Bioink Properties Before, During And After 3d Bioprinting, Katja Hölzl, Shengmao Lin, Liesbeth Tytgat, Sandra Van Vlierberghe, Linxia Gu, Aleksandr Ovsianikov

Department of Mechanical and Materials Engineering: Faculty Publications

Bioprinting is a process based on additive manufacturing from materials containing living cells. These materials, often referred to as bioink, are based on cytocompatible hydrogel precursor formulations, which gel in a manner compatible with different bioprinting approaches. The bioink properties before, during and after gelation are essential for its printability, comprising such features as achievable structural resolution, shape fidelity and cell survival. However, it is the final properties of the matured bioprinted tissue construct that are crucial for the end application. During tissue formation these properties are influenced by the amount of cells present in the construct, their proliferation, migration …

Additive Manufacturing Of Carbon Fiber-Reinforced Thermoplastic Composites, Nicholas M. Denardo

Open Access Theses

Additive manufacturing, or 3D printing, encompasses manufacturing processes that construct a geometry by depositing or solidifying material only where it is needed in the absence of a mold. The ability to manufacture complex geometries on demand directly from a digital file, as well as the decreasing equipment costs due to increased competition in the market, have resulted in the AM industry experiencing rapid growth in the past decade. Many companies have emerged with novel technologies well suited to improve products and/or save costs in various industries.

Until recently, the applications of polymer additive manufacturing have been mainly limited to prototyping. …

Fluid Flow Characterization And In Silico Validation In A Rapid Prototyped Aortic Arch Model, Alexandra Mariel Knauer

Master's Theses

Transcatheter aortic heart valve replacement (TAVR) is a procedure to replace a failing aortic valve and is becoming the new standard of care for patients that are not candidates for open-heart surgery [2]. However, this minimally invasive technique has shown to cause ischemic brain lesions, or “silent infarcts”, in 90% of TAVR patients, which can increase the patient’s risk for stroke by two to four times in future years [3]. Claret Medical Inc., a medical device company, has developed a cerebral protection system that filters and captures embolic debris released during endovascular procedures, such as TAVR. This thesis utilized CT …

Improving The Mechanical Performance Of 3d Printed Parts Using Fused Filament Fabrication, Inderpreet Binning

Industrial and Manufacturing Engineering

The 3D printing industry has seen rapid growth in the last 10 years and has been called the next industrial revolution. There are several different processes used in 3D printing, but the most popular process is called Fused Filament Fabrication (FFF) or Fused Deposition Modeling (FDM). This is the process where (most commonly) plastic filament enters a nozzle, is heated to a semi-liquid state, and then deposited into a pattern to create a print. One major drawback to this process is that the prints are anisotropic. This means that the strength of the print varies with the orientation that it …

High Density 3d Printed Microfluidic Valves, Pumps, And Multiplexers, Hua Gong, Adam T. Woolley, Gregory P. Nordin

Faculty Publications

In this paper we demonstrate that 3D printing with a Digital Light Processor stereolithographic (DLP-SLA) 3D printer can be used to create high density microfluidic devices with active components such as valves and pumps. Leveraging our previous work on optical formulation of inexpensive resins (RSC Adv. 5, 106621, 2015), we demonstrate valves with only 10% of the volume of our original 3D printed valves (Biomicrofluidics 9, 016501, 2015), which were already the smallest that have been reported. Moreover, we show that inclusion of a thermal initiator in the resin formulation along with a post-print bake can dramatically improve the durability …

A Concrete Water Pasteurization Device For Third World Countries, Andrea R. Murchie

Senior Honors Projects, 2010-2019

In the rural areas of South Africa, as well as many other developing countries, people cook food and sterilize their water by heating over open fires. Many times the fires are inside of homes, which more often than not are very small. Children will often be the ones to tend to the fire, out of necessity while parents and other family members are tending to other work and needs.

The purpose of my Senior Honors Project was to design a concrete vessel that can hold water and heat the water to pasteurization (149°F) when exposed to sunlight for an extended …

3d Printed Bone Supplement Materials, Azem Khalifa Yahamed

Dissertations

Three-dimensional (3D) printing is an advanced rapid technology that can be used to make human bone substitutes with exact shape and designed structures, based on models created from actual individual bone medical Digital Imaging and Communications in Medicine (DICOM) images. Biocompatible polymers have been selected for 3D printing of human bone structures. The thermoplastics were 3D printed with Fused Deposition Modeling (FDM) are Acrylate Butadiene Styrene (ABS), Polylactic Acid (PLA) and ULTEM 9085 (a polyetherimide). The polyamide PA 2200 was 3D printed using Selective Laser Sintering (SLS). Digital ABS (a crosslinked acrylic polymer) was 3D printed using PolyJet Technology. These …

Stiffness Reduction Strategies For Additively Manufactured Compliant Mechanisms, Ezekiel G. Merriam

Theses and Dissertations

This work develops and examines design strategies for reducing the stiffness of 3D-printed compliant mechanisms. The three aspects of a flexure that determine its stiffness are well known: material, boundary conditions, and geometry. In a highly constrained design space however, flexure stiffness may remain unacceptably high even while arriving at the limits of design constraints. In this work, changes to geometry and boundary conditions are examined that lead to drastically reduced stiffness behavior without changing flexure thickness, width, or length. Changes to geometry can result in very complex mechanisms. However, 3D printing enables almost arbitrarily complex geometries. This dissertation presents …

Additive Manufacturing Process Parameter Effects On The Mechanical Properties Of Fused Filament Fabrication Nylon, Eric S. Holm

Theses and Dissertations

The purpose of this research was to determine how varying Fused Filament Fabrication (FFF) process parameters affect the mechanical properties of PA6 nylon dog-bone specimens produced on the Mark One 3D Printer. A design of experiment (DOE) was conducted using the factors of layer height and raster angle orientation. The mechanical properties measured in the experiment were tensile modulus, yield stress, percent strain at yield, ultimate tensile strength and percent strain at break. An analysis of variance (ANOVA) was performed to identify which factors were statistically significant in influencing mechanical properties. Results of the ANOVA showed that layer height was …

Asme Mini-Baja Rc Car (Steering And Suspension Systems), Michael E. Cox

All Undergraduate Projects

The issue that this project is concerned with is how to design and build a drivetrain, steering and suspension systems for an RC car. The systems must be simple and functional. Furthermore, these systems will be designed to fit on a small chassis and not interfere with each other. They also need to be strong and durable enough to propel the car forward and maneuver through various obstacles and be built in a way that is easy to take apart and repair quickly. These design problems were approached using basic mechanical design concepts such as gear kinematics, spur and bevel …

3d Heart Model For Mapping Rf Ablation Sites, Danielle Corsino, Ashleigh Mims, Andrew Potter, Alejandro Rivera

Capstone Design Expo Posters

Electro-Cardiologists routinely insert radiofrequency probes into the heart and conduct targeted ablation procedures to correct irregular heartbeats. Current techniques are very experience and “touch” based, and require the novice cardiologist about 50 procedures to become proficient. There is a need for a functional heart model device that can be used to reduce the amount of procedures on human patients before cardiologist become proficient. Project constraints included limited software availability for segmenting accuracy, available 3D printing technology and materials, and cost to 3D print heart models due to the complex geometry. The team began with a CT scan, ITK SNAP and …

3d Printed Teeth: Anatomically Correct Primary Replicas, Anh Nguyen, Stefan Harris

Capstone Design Expo Posters

The current method of molding teeth, especially primary teeth, cannot accurately reproduce internal tooth structures. Therefore, there is a need for primary teeth to be made anatomically accurate on-demand with the ability to customize a model for specific patients. This project aims that any tooth extracted digitally from a Dental Cone Beam computed tomography (CBCT) scan of a child's mouth can be 3D printed into an accurate replicate with which dental students can practice. Constraints include viable materials that can be printed by a 3D printer, represent tooth anatomy and provide desirable mechanical properties compatible with the dental drilling operation. …

Digital Processes And Characterization For Fabricating 3d Rf Devices, Harvey Hing Tsang

Open Access Theses & Dissertations

In this work, co-planar waveguides (CPW) are fabricated and characterized with low temperature 3D printed materials for flexible electronic applications. Laser processing is introduced to reduce heating and cooling times for curing and subtractive manufacturing. CPWs are optimized by varying printing resolution, adjusting curing conditions and shaping conductor profile with a pico-laser. By using acrylonitrile butadiene styrene (ABS) as substrate material and Dupont CB028 as conductive material, a high S21 and low S11 CPW is fabricated. Optimized direct write methods are dispensed onto 3D complex structures to move away from 2.5D style printing and move into true 3D printed antenna …

Bioink Properties Before, During And After 3d Bioprinting, Katja Holzl, Shengmao Lin, Liesbeth Tytgat, Sandra Van Vlierberghe, Linxia Gu, Aleksandr Ovsianikov

Department of Mechanical and Materials Engineering: Faculty Publications

Bioprinting is a process based on additive manufacturing from materials containing living cells. These materials, often referred to as bioink, are based on cytocompatible hydrogel precursor formulations, which gel in a manner compatible with different bioprinting approaches. The bioink properties before, during and after gelation are essential for its printability, comprising such features as achievable structural resolution, shape fidelity and cell survival. However, it is the final properties of the matured bioprinted tissue construct that are crucial for the end application. During tissue formation these properties are influenced by the amount of cells present in the construct, their proliferation, migration …

Accessible Bioprinting: Adaptation Of A Low-Cost 3d-Printer For Precise Cell Placement And Stem Cell Differentiation, John A. Reid, Peter A. Mollica, Garett D. Johnson, Roy C. Ogle, Robert D. Bruno, Patrick C. Sachs

School of Medical Diagnostics & Translational Sciences Faculty Publications

The precision and repeatability offered by computer-aided design and computer-numerically controlled techniques in biofabrication processes is quickly becoming an industry standard. However, many hurdles still exist before these techniques can be used in research laboratories for cellular and molecular biology applications. Extrusion-based bioprinting systems have been characterized by high development costs, injector clogging, difficulty achieving small cell number deposits, decreased cell viability, and altered cell function post-printing. To circumvent the high-price barrier to entry of conventional bioprinters, we designed and 3D printed components for the adaptation of an inexpensive 'off-the-shelf' commercially available 3D printer. We also demonstrate via goal based …

A Novel Extrusion-Based Additive Manufacturing Process For Ceramic Parts, Amir Ghazanfari, Wenbin Li, Ming Leu, Gregory Hilmas

Faculty Publications, Mechanical Engineering

An extrusion-based additive manufacturing process, called the Ceramic On-Demand Extrusion (CODE) process, for producing three-dimensional ceramic components with near theoretical density is introduced in this paper. In this process, an aqueous paste of ceramic particles with a very low binder content (<1 vol%) is extruded through a moving nozzle at room temperature. After a layer is deposited, it is surrounded by oil (to a level just below the top surface of most recent layer) to preclude non-uniform evaporation from the sides. Infrared radiation is then used to partially, and uniformly, dry the just-deposited layer so that the yield stress of the paste increases and the part maintains its shape. The same procedure is repeated for every layer until part fabrication is completed. Several sample parts for various applications were produced using this process and their properties were obtained. The results indicate that the proposed method enables fabrication of large, dense ceramic parts with complex geometries.