Engineering Commons^™

Champions’ Summer Defense: Manufacturing All-Natural Equine Spray, Brooke Riggs, Peter Rinaldi, Zach Taylor

Capstone Design Expo Posters

Research was conducted in 2014 and 2015 for the development of Champions’ Summer Defense, an all-natural product to protect horses from irritating and potentially harmful summer elements. This formulation provides sunscreen to protect the horses from sunburn and reduces coat bleaching. In addition, this spray acts as a conditioner and leaves the horse’s coat shiny by fighting dry skin and moisturizing the coat. Champions’ Summer Defense’s unique formulation is naturally antimicrobial, eliminating the need for a preservative and allows the product to be 100% natural. The antimicrobial property will also help prevent skin irritations from insects and will keep the …

Polyether Product Recovery: Salt-Induced Water-Polymer Separation, Carolina Andrea Mercado Buelvas, Chance Parrish, Rohit Sharma

Capstone Design Expo Posters

Evonik Industries currently loses approximately 50 tons of polyether product to wastewater washes annually. Evonik has requested an industrially viable solution to maximize the recovery of the lost product in the current process. It was required that the solution have a one year payback period, and be in compliance with current regulatory policies. Literature sources showed that salt is a commonly used agent to force the separation of polyether-water mixtures. Using this information, a method was developed using a salt already present in the process to induce a phase separation and to recover the polyether. An empirical multilinear refractive index …

Smart Medication Disposal: Subcritical Water Oxidation Of Pharmaceutical Compounds, Sharon Veeravalli, Charles Fricke, F. William Ronnau

Capstone Design Expo Posters

Disposal of unused or expired pharmaceuticals is neither safe nor environmentally-friendly. Current regulations for pharmaceutical disposal do not prevent environmental contamination. Industrial methods of disposing of waste medications can generate toxic compounds through incineration, or generate large volumes of waste through use of physical adsorbents. Medium sized providers (pharmacies, small clinics) typically hire expensive hazardous waste removal or dispose of these medications improperly.

The project goal is to deliver a safe, sustainable process, suitable for retail pharmacies and the like, for rendering pharmaceuticals chemically inactive. This project encompasses the development of a degradation process via testing of 5 model pharmaceuticals …

Phosphate And Selective Anion Removal Of Waste Water In Industrial Systems, Daniel Dillon, Campbell Mccolley, Laura Strukl

Capstone Design Expo Posters

Phosphorous is an essential nutrient for a functioning water ecosystem, however, heightened levels caused by waste water and agriculture can be damaging. High levels of PO43- cause toxic algae blooms, which kill wildlife and contaminate drinking water supplies. Therefore, cheap, efficient phosphate removal systems are beneficial for commercial settings in order to meet governmental standards. Similar research and technology can aid in the removal of toxic heavy metals in industrial waste water. Using a packed column with solid supported media, both phosphate and other selective anions were successfully removed from water. This was confirmed by inductively coupled plasma analysis. Constraints …

Development Of A Tabletop Soft Gel Encapsulation Machine, Amanda Carter, Lara Hamid, Harini Muralikrishnan, Bethlehem Solomon

Capstone Design Expo Posters

This VCU Chemical and Life Science Engineering student team is designing a tabletop gel encapsulation machine to produce ~50 capsules per minute enabling rapid changeover for research and development purposes for Pfizer Consumer Healthcare. The preliminary design is based on reverse engineering of the large-scale encapsulation machine. Building from an initial prototype that included die rolls with variable rotation speed control and temperature control, the team identified and designed additional components to produce soft gel capsules: (1) producing gelatin ribbons from molten gelatin, (2) synchronizing the injection of medicine and capsule formation, and (3) ensuring that the capsules seal properly. …

Nanoparticles As Lubricant Additives, Jacob Miller, Rayyan Alsinan, Zainab Suwaiket, Samuel Wojcicki

Capstone Design Expo Posters

Nanoparticles have generated interest in the oil industry as potential additives. Many nanoparticles have been shown to improve fuel economy and engine efficiency. However, there are an infinite number of nanoparticle formulations, and to test all these would be impossible. The objective of this project was to develop a predictive model which demonstrates the impact of factors such as size, concentration, and hardness on the performance of nanoparticles as oil additives.

The concentrations tested were 0.01% and 0.5% by mass in PAO4 base oil. The sizes tested were 5-15nm and 20-50nm. Using four compositions to approximate hardness, a 4 x …

Method Of Mold Release From Process Equipment, Craig Paris, Jason Marshall, Trae Fuller

Capstone Design Expo Posters

Once a process cycle has been completed, glass condom molds are removed from spindles that connect them to the process equipment. Currently, glass molds are removed by destroying the glass around the spindle, resulting in safety hazards from glass shards, monetary loss due to replacement cost, and also loss of money due to the labor cost associated with time spent cleaning up the glass shards and breaking the molds. To solve the dilemma, the sponsor demanded a safe, cost efficient method or addition that would not harm the process during the cycle nor damage the spindle and glass molds at …

Hazardous Waste Reduction: Hexamethyldisiloxane, William Keesee, Reuben Gol, Kennet Castillo

Capstone Design Expo Posters

Waste Reduction: (1) Engineering problem - The manufacturing of a Silicone intermediate creates a flammable waste stream that must be disposed of at cost to QSI (0.48$/lb.). This stream contains two phases, which are mainly hexamethydisiloxane (HMDS) and aqueous ammonium hydroxide in roughly 50/50 ratio by volume. The HMDS phase (upper) is flammable and is thus hazardous. The clean aqueous phase (lower) can be discarded via the sewer at no cost if the flash point is above hazardous classification (60 °C). (2) Project deliverables - The Engineering solution must reduce the yearly volume of waste to under 13 tons/year and …

Treatment Of Menorrhagia And Irregular Menstruation: Cryo-Fluid Ablation Of The Endometrium, Baha Endisha, Benjamin Green

Capstone Design Expo Posters

Menorrhagia and irregular menstruation, characterized as dysfunctional uterine bleeding (DUB), is a condition that affects 15 to 20% of reproductive and pre-menopausal women. Common treatments are invasive, painful, or have low success rates; there is a need for new treatment. A 2014-2015 senior design team developed a prototype treatment based on the hypothesis that if free fluid was circulated in the uterine cavity at temperatures between 0 and -15ᵒC, cell death of the 2cm reproductive endometrial layer in the uterine cavity could be achieved and induce long term amenorrhea. The current senior design team significantly modified the prototype to reach …

Improved Ballast Recovery In Water Treatment, Zach Canfield, Ruqaia Suleman, Jasmine Wang, James Westbrook

Capstone Design Expo Posters

SUEZ Environnement’s Densadeg XRC™ is a high throughput water clarification unit capable of removing total suspended solids (TSS) with the aid of a high density ballast material. The ballast material is separated from the waste solids through a hydrocyclone and recycled into the system. Separation is inefficient and the unit experiences loss of ballast at 7 to 14 lbs per million gallons of treated water through the overflow of the hydrocyclone. Currently, ballast must be added at the loss rate to maintain the proper concentration to remove TSS. This requires that water treatment plants must provide storage space for ballast …

The Optimization And Comparison Of A Cerium Salt-Based Phosphate Filtration System To Industry Standard Phosphate Removal Water Filtration Systems, Nicholas Seymour, Snehi Shrestha, Laura Viktoria Pretzman

Capstone Design Expo Posters

Phosphorous, being one of the fundamental building blocks of life, has been linked with the increase of cyanobacteria and algae growth. One of the main ways that phosphorous enters the marine ecosystem is through the form of runoff phosphates from fertilizers and industrial processes. In addition to disrupting the biology of ecosystems another drawback of excess of phosphates is the tendency for these chemical groups to form scale buildup on metal through the form of calcium phosphate.

The goal of our project is to investigate a novel way of removing phosphate groups from wastewater with the use of the rare …

Rapid Diagnostics With Nanoparticles, Lance Johnson, Sai Katikala, Maaz Nawaz

Capstone Design Expo Posters

More than 500,000 open-heart surgeries are performed in the United States every year. The anticoagulant Heparin is used to decrease the likelihood of thrombosis or hemorrhaging in each surgery by bonding to the enzyme inhibitor antithrombin III (AT-III). However, anesthesiologists currently lack the ability to measure antithrombin levels in a patient quickly, making appropriate Heparin dosages difficult to determine and possibly resulting in thrombosis or hemorrhaging if thrombin levels move outside the allowable range. This could be prevented with a simple bedside test. Current tests use gold, but we believe Iron (III) Oxide (commonly known as rust) can be used …

A Treatment For Menorrhagia And Irregular Menstruation: Free Flowing Cryo-Fluid Endometrial Ablation, Julia Biddle, Hubertina Rose Tolpa, Krystal Zentgraf

Capstone Design Expo Posters

Menorrhagia (abnormally heavy and prolonged menstrual period) is a condition suffered by many women; these women have menstrual flow greater than 80 mL per cycle compared to the average 30 mL for normal cycles. The area of the uterus responsible for menorrhagia is the regenerative basal layer of the endometrium (inner uterine layer). In order to relieve menorrhagia, the endometrium needs to be destroyed through the basal layer. This project looks to address issues which patients face with current standard menorrhagia treatments, such as invasiveness, intense pain, or incomplete treatment of the uterine wall, by developing a superior remedy.

The …

Effluent Treatment And Recovery Of Polyether Using Nanoporous Technology, Suhaib Alramamneh, Zachary Turner, Allison Warth

Capstone Design Expo Posters

This semester Evonik Industries, a specialty chemical producer located in Hopewell, Virginia, approached VCU’s Chemical Engineering department with a project that would reduce their costs and increase process sustainability. The project is to determine a way to separate their liquid organic product from their waste stream in order to recycle the lost product. Liquid-Liquid extraction is a procedure used across most of the chemical industry. Proven separation techniques already exist for the standard liquid-liquid separation; however, when one liquid is miscible in the other the difficulty of separation is greatly increased. In order to do a liquid-liquid separation of an …

Separation Technologies Of Base Oils: The Optimization Of An Anaerobic Thermal Desorption Unit, Kelsey Mangham, Nicholas Montesdeoca, Michael "Ngyuon" Lay

Capstone Design Expo Posters

There has been a recent increase in the amount of oil and natural gas exploration due to fuel reserves that were once inaccessible in North America becoming available through methods such as hydraulic fracturing and horizontal drilling. However, these methods of exploration generate substantial amounts of oil contaminated waste which pose significant pollution risks of which current methods of treatment are slow and ineffective. This project aims to design a better operating process for use with Anaerobic Thermal Desorption Units (ATDU) that are currently manufactured by RLC Technologies which offer more environmentally safe and quick processing of such wastes.

Current …

Carbon Adsorber Fouling: Removal Of Ammonium Bisulfate, Ahmed Ahmed Elmak, R. Luke Bolten, Christopher Holland

Capstone Design Expo Posters

Infilco Degremont’s efficient sludge treatment process using a High Temperature Fluidized Bed (HTFB) incinerator is used by several waste processing plants in the United States and Canada. In a few instances, a buildup of ammonium bisulfate within the activated carbon bed absorbers has become an issue. The carbon bed absorbers are used for the removal of mercury from the incinerator flue gas. Buildup of this compound on the carbon surface results in increases in the pressure drop across the adsorber, as well as decreases in the efficiency of the unit. This eventually leads to the need to shutdown the afflicted …