Engineering Commons^™

A Digital Twin Framework For Production Planning Optimization: Applications For Make-To-Order Manufacturers, Ron Mallach

Doctoral Dissertations

In this dissertation, we develop a Digital Twin framework for manufacturing systems and apply it to various production planning and scheduling problems faced by Make-To-Order (MTO) firms. While this framework can be used to digitally represent a particular manufacturing environment with high fidelity, our focus is in using it to generate realistic settings to test production planning and scheduling algorithms in practice. These algorithms have traditionally been tested by either translating a practical situation into the necessary modeling constructs, without discussion of the assumptions and inaccuracies underlying this translation, or by generating random instances of the modeling constructs, without assessing …

Characterizing Mechanical Regulation Of Bone Metastatic Breast Cancer Cells, Boyuan Liu

Doctoral Dissertations

Breast cancer most frequently metastasizes to the skeleton. Bone metastatic cancer is incurable and induces wide-spread bone osteolysis, resulting in significant patient morbidity and mortality. Mechanical stimuli in the skeleton are an important microenvironmental parameter that modulates tumor formation, osteolysis, and tumor cell-bone cell signaling, but which mechanical signals are the most beneficial and the corresponding molecular mechanisms are unknown. This work focused on bone matrix deformation and interstitial fluid flow based on their well-known roles in bone remodeling and in primary breast cancer. The goal of our research was to establish a platform that could define the relationship between …

Anaerobic Digestion: Awareness, Implementation, And Simulation, Kieran Tay, Nicholas Sbalbi, Michael Forozis, Flo Sabatini

Student Showcase

Anaerobic digestion (AD) is the process in which organic matter is fermented in an oxygen-deprived environment to produce renewable biogas. Our project is multi-faceted, with the overall goal of raising public awareness of AD as a transitional energy source. To that end, our group has named itself Undergraduates Raising Awareness for Anaerobic Digestion (URAAD). We are approaching this goal on three fronts, including (i) a website, (ii) a physical lab-scale digester, and (iii) a computer simulation of anaerobic digestion.

The first component, the website, was developed with the aim of serving as a resource for the public. It includes educational …

Theory And Practice Of Supply Chain Synchronization, Michael Prokle

Doctoral Dissertations

In this dissertation, we develop strategies to synchronize component procurement in assemble-to-order (ATO) production and overhaul operations. We focus on the high-tech and mass customization industries which are not only considered to be very important to create or keep U.S. manufacturing jobs, but also suffer most from component inventory burden. In the second chapter, we address the deterministic joint replenishment inventory problem with batch size constraints (JRPB). We characterize system regeneration points, derive a closed-form expression of the average product inventory, and formulate the problem of finding the optimal joint reorder interval to minimize inventory and ordering costs per unit …

Improving The Efficiency Of Wind Farm Turbines Using External Airfoils, Shujaut Bader

Masters Theses

Wind turbine efficiency typically focuses on the shape, orientation, or stiffness of the turbine blades. In this thesis, the focus is instead on using static fixed airfoils in proximity to the wind turbine to control the airflow coming out of the turbine. These control devices have three beneficial effects. (1) They gather air from “higher up” where the air is moving faster on average (and therefore has more kinetic energy in it). (2) They throw the used (and slowed down air) downwards. This means that any turbines in the wind farm behind the lead turbines do not get “stale” air. …

Guidelines For Scheduling In Primary Care: An Empirically Driven Mathematical Programming Approach, Hyun Jung Alvarez Oh

Doctoral Dissertations

Primary care practices play a vital role in healthcare delivery since they are the first point of contact for most patients, and provide health prevention, counseling, education, diagnosis and treatment. Practices, however, face a complex appointment scheduling problem because of the variety of patient conditions, the mix of appointment types, the uncertain service times with providers and non-provider staff (nurses/medical assistants), and no-show rates which all compound into a highly variable and unpredictable flow of patients. The end result is an imbalance between provider idle time and patient waiting time. To understand the realities of the scheduling problem we analyze …

Turbulent Transition In Electromagnetically Levitated Liquid Metal Droplets, Jie Zhao

Masters Theses

The condition of fluid flow has been proven to have a significant influence on a wide variety of material processes. In electromagnetic levitation (EML) experiments, the internal flow is driven primarily by electromagnetic forces. In 1-g, the positioning forces are very strong and the internal flows are turbulent. To reduce the flows driven by the levitation field, experiments may be performed in reduced gravity and parabolic flights experiments have been adopted as the support in advance. Tracer particles on the surface of levitated droplets in EML experiment performed by SUPOS have been used to investigate the transition from laminar to …

Parallel Multi-Core Verilog Hdl Simulation, Tariq B. Ahmad

Doctoral Dissertations

In the era of multi-core computing, the push for creating true parallel applications that can run on individual CPUs is on the rise. Application of parallel discrete event simulation (PDES) to hardware design verification looks promising, given the complexity of today’s hardware designs. Unfortunately, the challenges imposed by lack of inherent parallelism, suboptimal design partitioning, synchronization and communication overhead, and load balancing, render this approach largely ineffective. This thesis presents three techniques for accelerating simulation at three levels of abstraction namely, RTL, functional gate-level (zero-delay) and gate-level timing. We review contemporary solutions and then propose new ways of speeding up …

Optimization Of Mixing In A Simulated Biomass Bed Reactor With A Center Feeding Tube, Michael T. Blatnik

Masters Theses 1911 - February 2014

Producing gasoline-type fuels from lignocellulosic biomass has two advantages over producing alcohol-type fuels from plant sugars: gasoline has superior fuel characteristics and plant lignin/cellulose does not compete with human food supplies. A promising technology for converting lignocellulose to fuel is catalytic fast pyrolysis (CFP). The process involves injecting finely ground biomass into a fluidized bed reactor (FBR) at high temperatures, which reduce the biomass to gases that react inside the catalyst particles. This entails complex hydrodynamics to efficiently mix a stream of biomass into a catalyst bed that is fluidized by a separate stream of inert gas. Understanding the hydrodynamics …

Electromagnetic Modeling Of Photolithography Aerial Image Formation Using The Octree Finite Element Method, Seth A. Jackson

Masters Theses 1911 - February 2014

Modern semiconductor manufacturing requires photolithographic printing of subillumination wavelength features in photoresist via electromagnetic energy scattered by complicated photomask designs. This results in aerial images which are subject to constructive and destructive wave interference, as well as electromagnetic resonances in the photomask features. This thesis proposes a 3-D full-wave frequency domain nonconformal Octree mesh based Finite Element Method (OFEM) electromagnetic scattering solver in combination with Fourier Optics to accurately simulate the entire projection photolithography system, from illumination source to final image intensity in the photoresist layer. A rapid 1-irregular octree based geometry model mesher is developed and shown to perform …

A Hardware Framework For Yield And Reliability Enhancement In Chip Multiprocessors, Abhisek Pan

Masters Theses 1911 - February 2014

Device reliability and manufacturability have emerged as dominant concerns in end-of-road CMOS devices. Today an increasing number of hardware failures are attributed to device reliability problems that cause partial system failure or shutdown. Also maintaining an acceptable manufacturing yield is seen as challenge because of smaller feature sizes, process variation, and reduced headroom for burn-in tests. In this project we investigate a hardware-based scheme for improving yield and reliability of a homogeneous chip multiprocessor (CMP). The proposed solution involves a hardware framework that enables us to utilize the redundancies inherent in a multi-core system to keep the system operational in …