Engineering Commons^™

Leveraging Fpga Primitives To Improve Word Reconstruction During Netlist Reverse Engineering, Reilly Mckendrick, Corey Simpson, Brent Nelson, Jeffrey Goeders

Faculty Publications

While attempting to perform hardware trojan detection, or other low-level design analyses, it is often necessary to inspect and understand the gate-level netlist of an implemented hardware design. Unfortunately this process is challenging, as at the physical level, the design does not contain any hierarchy, net names, or word groupings. Previous work has shown how gate-level netlists can be analyzed to restore high-level circuit structures, including reconstructing multi-bit signals, which aids a user in understanding the behavior of the design. In this work we explore improvements to the word reconstruction process, specific to FPGA platforms. We demonstrate how hard-block primitives …

Retention Forces For Drops On Microstructured Superhydrophobic Surfaces, Shaur Humayun, R. Daniel Maynes, Julie Crockett, Brian D. Iverson

Faculty Publications

Accurate models of retention forces between drops and superhydrophobic (SH) surfaces are required to predict drop dynamics on the surface. This retention force is, in turn, useful in modeling heat transfer rates for dropwise condensation on a SH surface. Drop contact angle distribution and base area on SH surfaces are essential factors for predicting retention forces. The present work measures the contact angle distribution and base area shapes of various drop sizes over a wide range of solid fraction for inclined microstructured SH surfaces at the point of drop departure. Base area shape was found to be well approximated using …

Machine Learning With Gradient-Based Optimization Of Nuclear Waste Vitrification With Uncertainties And Constraints, Lagrande Gunnell, Kyle Manwaring, Xiaonan Lu, Jacob Reynolds, John Vienna, John Hedengren

Faculty Publications

Gekko is an optimization suite in Python that solves optimization problems involving mixed-integer, nonlinear, and differential equations. The purpose of this study is to integrate common Machine Learning (ML) algorithms such as Gaussian Process Regression (GPR), support vector regression (SVR), and artificial neural network (ANN) models into Gekko to solve data based optimization problems. Uncertainty quantification (UQ) is used alongside ML for better decision making. These methods include ensemble methods, model-specific methods, conformal predictions, and the delta method. An optimization problem involving nuclear waste vitrification is presented to demonstrate the benefit of ML in this field. ML models are compared …

Meshless Large Eddy Simulation Of Propeller-Wing Interactions With Reformulated Vortex Particle Method, Eduardo Alvarez, Andrew Ning

Faculty Publications

The vortex particle method (VPM) has gained popularity in recent years due to a growing need to predict complex aerodynamic interactions during preliminary design of electric multirotor aircraft. However, VPM is known to be numerically unstable when vortical structures break down close to the turbulent regime. In recent work, the VPM has been reformulated as a large eddy simulation (LES) in a scheme that is both meshless and numerically stable, without increasing its computational cost. In this study, we build upon this meshless LES scheme to create a solver for interactional aerodynamics. Rotor blades are introduced through an actuator line …

Techno-Economic Sensitivity Analysis For Combined Design And Operation Of A Small Modular Reactor Hybrid Energy System, Daniel Hill, Adam Martin, Nathanael Martin-Nelson, Charles Granger, Kody Powell, John Hedengren

Faculty Publications

With increasing grid-penetration of renewable energy resources and a rising need for carbon-free dispatchable power generation, nuclear-hybrid energy systems (NHES), consisting of small modular reactors, are an increasingly attractive option for maintaining grid stability. NHES can accomplish this with a minimal carbon footprint but there are significant uncertainties that are not fully understood. This work describes and demonstrates methods for analyzing the uncertainties of potential NHES designs, including uncertain design parameters and time series as well as variations in dispatch horizon length. The proposed methods are demonstrated on a sample system with 16 design parameters, 3 uncertain time series, and …

Reliable Mode Tracking For Gradient-Based Optimization With Dynamic Stability Constraints, Taylor Mcdonnell, Andrew Ning

Faculty Publications

In order to construct mode-specific flutter constraints for use in gradient-based multidisciplinary design optimization frameworks, mode tracking must be used to associate the current iteration's modes with the modes corresponding to each constraint function. Existing mode tracking methods, however, do not provide a method by which to ensure the accuracy of mode associations, making them unsuitable for use in situations where obtaining correct mode associations is critical. To remedy this issue, a new mode tracking method is presented which incorporates backtracking logic in order to maintain an arbitrarily high degree of confidence in mode correlations during gradient-based optimization and/or during …

Reliability Study Of A New Electromechanical Device Designed To Measure The Relative Dorsal Mobility Of The First Ray Of The Foot, Philippe Passeraub

Faculty Publications

Introduction: A new electromechanical instrument has been developed to measure relative dorsal mobility of the first ray in an objective and reliable way by simulating ground reaction forces during gait. This device equally applies a standardized, electronically controlled, and precise force under the first metatarsal head M1 as well as under the heads of the lesser metatarsals M2 to M5. The relative dorsal mobility between these two bearings is then measured. The purpose of this study is to assess the intra- and inter-examiners reliabilities of the measurements obtained with this device. Methods: The protocol included two examiners and 36 feet …

Impact Of Zirconia Slurry In Steel Powder On Melt Pool Characteristics In Laser Powder Bed Fusion, Taylor Davis, Tracy W. Nelson, Nathan B. Crane

Faculty Publications

Purpose – dding dopants to a powder bed could be a cost-effective method for spatially varying the material properties in laser powder bed fusion (LPBF) or for evaluating new materials and processing relationships. However, these additions may impact the selection of processing parameters. Furthermore, these impacts may be different when depositing nanoparticles into the powder bed than when the same composition is incorporated into the powder particles as by ball milling of powders or mixing similarly sized powders. This study aims to measure the changes in the single bead characteristics with laser power, laser scan speed, laser spot size and …

Experimentally Measured Lumbar Skin Strains During Activities Of Daily Living, Andrew Gibbons, Paul Mcmullin, Darian Emmett, Ulrike H. Mitchell, David T. Fullwood, Anton E. Bowden

Student Works

Introduction: When mechanical stimulation of the skin, post-surgery, is kept at a minimum, the risk for hypertrophic scarring is reduced. Therefore, surgeons have utilized different tools for optimal scar outcomes such as cutting along or perpendicular to the Langers lines or collagen fiber orientation^1,2. However, biomechanical strains induced in the skin during activities of daily living (ADL) are the primary mechanism for suture opening, and increased awareness of these strains may provide informative insights to both pre-operative incision planning, as well as post-operative counseling with the patient regarding specific activities that may lead to wound re-opening.

Methods: Data …

Effects Of Rotor-Airframe Interaction On The Aeromechanics And Wake Of A Quadcopter In Forward Flight, Denis-Gabriel Caprace, Andrew Ning, Philippe Chatelain, Grégoire Winckelmans

Faculty Publications

From small drones to large Urban Air Mobility vehicles, the market of vertical take-off and landing (VTOL) aircraft is currently booming. Modern VTOL designs feature a variety of configurations involving rotors, lifting surfaces and bluff bodies. The resulting aerodynamics are highly impacted by the interactions between those components and their wakes. This has consequences on the aircraft performance and on the downstream wake. Studying the effects of those interactions through CFD can inform the development of cheaper numerical models. In this work, we focus on the interaction between rotors and bluff bodies based on the example of a generic quadcopter …

Trade-Off Characterization Between Social And Environmental Impacts Using Agent-Based Models And Life-Cycle Assessment, Joseph C. Leichty, Christopher S. Mabey, Christopher A. Mattson, John L. Salmon, Jason Weaver

Faculty Publications

Meeting the UN’s sustainable development goals requires designers and engineers to solve multi-objective optimization problems involving trade-offs between social, environmental, and economic impacts. This paper presents an approach for designers and engineers to quantify the social and environmental impacts of a product at a population-level and then perform a trade-off analysis between those impacts. In the approach, designers and engineers define the attributes of the product as well as the materials and processes used in the product’s life cycle. Agent-Based Modeling (ABM) tools that have been developed to model the social impacts of products are combined with Life- Cycle Assessment …

A Comparison Of Layer Deposition And Open Molding Of Petg By Fused Pellet Fabrication In An Additive Manufacturing System, Alex Gibson, Jason Weaver

Faculty Publications

Additive manufacturing continues to offer new possibilities in both production and economics. The industry has quickly adopted it to rapidly produce parts that would be difficult or cost preventative otherwise. Recent innovation has expanded its capabilities, however there are still significant limitations. Most AM processes are restricted by materials available, in producing large parts, or by not achieving material deposition speeds to make certain products feasible. In addition, tight tolerances for features and surfaces cannot be produced without substantial post processing. High-speed Fused Pellet Fabrication (FPF) in combination with Hybrid Manufacturing (HM) offers expanded capabilities as additive and subtractive process …

Optimizing Build Plate Adhesion Of Polymers In Fused Granule Fabrication Processes, Alex Schroeder, Jason Weaver

Faculty Publications

Perhaps the most crucial element of fused granule fabrication (FGF) is material adhesion; in order to achieve a successful product, the material being printed must adhere to the build plate. For optimal products, the material should only adhere to the build plate until the print is complete, then be easily removable. This paper examines the effects of different build plates, environments, and bonding agents on material adhesion during the FGF process in a CNC mill machine. The force to remove polycarbonate (PC) and polypropylene (PP) from build plates was tested with various bonding agents. Except in one case, the adhesive …

Optimization Of Solar-Coal Hybridization For Low Solar Augmentation, Aaron T. Bame, Joseph Furner, Ian Hoag, Kasra Mohammadi, Kody Powell, Brian D. Iverson

Faculty Publications

This work presents a process to determine the preliminary optimal configuration of a concentrating solar power-coal hybrid power plant with low solar augmentation, and is demonstrated on a regenerative steam Rankine cycle coal power plant in Castle Dale, UT, USA (average DNI of 542 W m⁻²). A representative plant model is developed and validated against published data for a coal power plant. The simplifications that lead to the representative model from a coal power plant model include combining multiple feedwater heaters, combining turbines, and using a mass-average calculation for extraction steam properties. Comparing net power generation and boiler …

Isogeometric Reconstruction And Crash Analysis Of A 1996 Body-In-White Dodge Neon, Kendrick M. Shepherd

Faculty Publications

Isogeometric analysis (IGA) has attracted attention from academia and industry because of its high-fidelity results, ability to represent geometry exactly, and potential to streamline the engineering design-through-analysis process. However, one of the greatest challenges limiting the scope of IGA is the ability to rapidly convert CAD geometry into a set of splines suitable for engineering analysis¾particularly for a wide set of shapes of industrial relevance. In this presentation, we describe a new, mathematically rigorous, potentially automatable framework using Ricci flow and subsequent metric optimization through which surface geometries can be rebuilt as sets of watertight, analysis-suitable, boundary-conforming semistructured NURBS patches. …

Precision Maritime Localization And Landing With Real-Time Kinematic Gnss, Alexander Jordan, Matthew Kent Rydalch, Tim Mclain, Michael Williamson Tabango

Student Works

This paper presents a highly effective method for UAV precision shipboard localization and landing using Real-time Kinematic Global Navigation Satellite System (RTK GNSS). To assess the feasibility of RTK GNSS for this use case we explicitly exclude vision-based localization techniques which are most often presented in the literature. Instead, the methods presented in this paper use only RTK GNSS with an inertial measurement unit aboard the landing pad to estimate the state of the boat and the relative position of the UAV with respect to the boat. We use a continuous-discrete extended Kalman filter combined with a complementary filter for …

Flowunsteady: An Interactional Aerodynamics Solver For Multirotor Aircraft And Wind Energy, Eduardo Alvarez, Judd Mehr, Andrew Ning

Faculty Publications

The ability to accurately and rapidly assess unsteady interactional aerodynamics is a shortcoming and bottleneck in the design of various next-generation aerospace systems: from electric vertical takeoff and landing (eVTOL) aircraft to airborne wind energy (AWE) and wind farms. In this study, we present a meshless CFD framework based on the reformulated vortex particle method (rVPM) for the analysis of complex interactional aerodynamics. The rVPM is a large eddy simulation (LES) solving the Navier-Stokes equations in their vorticity form. It uses a meshless Lagrangian scheme, which not only avoids the hurdles of mesh generation, but it also conserves the vortical …

Electroanalytical Measurements Of Lanthanum (Iii) Chloride In Molten Calcium Chloride And Molten Calcium Chloride And Lithium Chloride, Mark H. Schvaneveldt, Ranon Fuller, Devin Rappleye

Faculty Publications

Cyclic voltammetry (CV), square wave voltammetry (SWV) and other electroanalytical methods have been applied to molten chloride salts to study metal ion behavior. These studies have been useful for understanding and optimizing the electrowinning of metals. Notable ions that have been studied are rare earth and actinide metal ions in LiCl-KCl salts. However, the behavior of lanthanum (La³⁺) ions in some molten chlorides or chloride mixtures (e.g., CaCl₂) has not been studied. CV experiments were conducted to evaluate La³⁺ behavior in CaCl₂-LiCl and CaCl₂ and were compared to La³⁺ behavior in …

Large Eddy Simulation Of The Wakes Of Three Urban Air Mobility Vehicles, Denis-Gabriel Caprace, Andrew Ning

Faculty Publications

Recent advances in urban air mobility have driven the development of many new VTOL concepts. These vehicles often feature original designs and futuristic shapes. Due to their novelty, the wake characteristics of such aircraft are unknown. However, large wake-induced velocities, should they exist, may be dangerous for any other vehicle evolving in their close proximity. Therefore, improved knowledge about the wakes of VTOL vehicles is needed to guarantee the safety of urban air mobility operations. In this work, we study the wake of three VTOL aircraft in cruise by means of large eddy simulation. We present a two-stage numerical procedure …

A Comparison Of Square-Wave Voltammetry Models To Determine The Number Of Electrons Exchanged In Metal Deposition, Ranon Fuller, Tyler Williams, Mark H. Schvaneveldt, Devin Rappleye

Faculty Publications

A comparison of square-wave voltammetry models for calculating the number of electrons exchanged in a metal deposition reaction. Experiments were conducted for silver deposition on platinum in an aqueous HNO₃ solution and for nickel and lanthanum deposition on platinum in molten LiCl. Diffusion coefficients for Ni²⁺ and La³⁺ in LiCl at 700^oC are calculated. Accuracy of soluble-soluble models versus a soluble-insoluble model is discussed. A simple method for determining the number of electrons exchanged under the constraint of well-compensated ohmic drop is proposed and evaluated.

Kemar Hats Head Orientation Directivity, Samuel D. Bellows, Timothy W. Leishman

Directivity

This directivity data set for a KEMAR head head-and-torso simulator (HATS) includes head orientations in 14 directions in 5° steps starting from 0° to 40° and then in 10° steps from 40° to 90°. The full spherical measurements followed at an a = 0.97 m radius with the mouth aperture at the spherical center. The sampling density and distribution followed the AES 5° dual-equiangular sampling standard, omitting the south pole (θ = 180°). Thus, each spherical directivity assessment included 36 polar-angle θ samples and 72 azimuthal-angle ϕ samples. The presented data include 22 1/3-octave bands, ranging from 80 Hz …

Modeling Data And Reactor Data Associated With The Design, Modeling, And Testing Of The Pressurized Oxy-Coal (Poc) Reactor, Bradley R. Adams, Andrew R. Fry, Dale R. Tree

ScholarsArchive Data

Data files in the zipped folders below contain research and development information related to the design, modeling, construction and testing of a pressurized, dry feed, oxy-coal reactor at Brigham Young University between 2016 and 2021. The reactor is a once-through system that includes a pressurized dry-coal feed system, a slagging combustion reactor, a spray quench and tube and shell heat exchanger for gas cooling, a cyclone particle collector, and gas depressurization and dilution system. The system is operated with an OPTO22 control system and includes instrumentation to measure gas and wall temperature profiles, radiative heat flux profiles (indicative of flame …

A Phase Field Model For Dynamic Simulations Of Reactive Blending Of Polymers, Mukul D. Tikekar, Kris T. Delaney, Michael C. Villet, Douglas R. Tree

Faculty Publications

A facile way to generate compatibilized blends of immiscible polymers is through reactive blending of end-functionalized homopolymers. The reaction may be reversible or irreversible depending on the end-groups and is affected by the immiscibility and transport of the reactant homopolymers and the compatibilizing copolymer product. Here we describe a phase-field framework to model the combined dynamics of reaction kinetics, diffusion, and multi-component thermodynamics on the evolution of the microstructure and reaction rate in reactive blending. A density functional with no fitting parameters, which is obtained by adapting a framework of Uneyama and Doi and qualitatively agrees with self-consistent field theory, …

A General Coupling Methodology For Unsteady Aerostructural Optimization With Analytic Derivatives, Taylor Mcdonnell, Adam Cardoza, Denis-Gabriel Caprace, Andrew Ning

Faculty Publications

Multidisciplinary design optimization offers a comprehensive approach for designing complex aerostructural systems such as wind turbines. Gradient-based multidisciplinary design optimization can be used to optimize complex systems using large numbers of design variables. However, the convergence of gradient-based optimization methods to an optimal solution is highly dependent on the accuracy of the provided derivatives. In this paper, we propose a general method for creating unsteady coupled systems for steady-state, eigenvalue, and time-domain analyses. We then describe how highly accurate derivatives may be obtained from these analyses using a combination of automatic differentiation and analytic methods (including the unsteady adjoint). Finally, …

Incorporating High-Fidelity Aerostructural Analyses In Wind Turbine Rotor Optimization, Denis-Gabriel Caprace, Adam Cardoza, Andrew Ning, Marco Mangano, Sicheng He, Joaquim R. R. A. Martins

Faculty Publications

s demand grows for wind turbines with larger blades, the design of future wind turbines must account for multi-physical interactions and an ever-increasing number of design load conditions. One aspect, aerostructural coupling, calls for design tools that are both accurate and computationally efficient. In this paper, we present a combined-fidelity approach that couples high-fidelity computational fluid dynamics and computational solid mechanics simulations, with a conventional aeroelastic turbine modeling tool based on blade element momentum and beam theories. The approach is integrated into a multidisciplinary optimization framework. It takes advantage of the high-fidelity tightly-coupled aerostructural simulations to evaluate the rotor power …

Closed Loop Recycling Of Low Friction Polymers In Fused Granule Fabrication Additive Manufacturing Processes, Neil Thompson, Jason Weaver

Faculty Publications

Plastic waste is a critical worldwide problem that impacts additive manufacturing (AM). Extensive research has explored how plastic waste in AM can be reduced by recycling prints into new filament, with varying success. An alternative to filament-based extrusion is “fused granule fabrication” (FGF), which extrudes from pellets or granules. This method is often used for large area additive manufacturing (LAAM) of polymers. This paper expands upon the knowledge base from previous research on LAAM and examines the extent to which PETG can be recycled and reprinted through the same FGF tool without significant loss to its material properties. The metric …

Durability Of Vacuum Infusion Tooling Produced From Fused Granular Fabrication Additive Manufacturing, Nathan Northrup, Jason Weaver, Andy R. George

Faculty Publications

Large area additive manufacturing (LAAM) has the capability to create tooling that is lower cost than conventionally manufactured tooling and still has sufficient properties for many applications. A vacuum infusion mold was printed from fiberglass-ABS and evaluated for wear and suitability for small vacuum infusion runs. The mold was designed to accentuate high wear as a “worst case” scenario. The mold was able to produce 10 parts successfully before any noticeable change occurred to the surface finish. By 14 parts, the surface finish had roughened sufficiently that demolding was difficult and resulted in damage to the part. Profilometry measurements showed …