Engineering Commons^™

Optical Approach To Resin Formulation For 3d Printed Microfluidics, Hua Gong, Michael Beauchamp, Steven Perry, Adam T. Woolley, Gregory P. Nordin

Faculty Publications

Microfluidics imposes different requirements on 3D printing compared to many applications because the critical features for microfluidics consist of internal microvoids. Resins for general 3D printing applications, however, are not necessarily formulated to meet the requirements of microfluidics and minimize the size of fabricated voids. In this paper we use an optical approach to guide custom formulation of resins to minimize the cross sectional size of fabricated flow channels as exemplars of such voids. We focus on stereolithgraphy (SL) 3D printing with Digital Light Processing (DLP) based on a micromirror array and use a commercially available 3D printer. We develop …

Overview Of Estimation Methods For Industrial Dynamic Systems, John Hedengren, Ammon Eaton

Faculty Publications

Measurement technology is advancing in the oil and gas industry. Factors such as wireless transmitters, reduced cost of measurement technology, and increased regulations that require active monitoring tend to increase the number of available measurements. There is a clear opportunity to distill the recent flood of measurements into relevant and actionable information. Common methods to do this include a filtered bias update, implicit dynamic feedback, Kalman filtering, and moving horizon estimation. The purpose of these techniques is to validate measurements and align imperfect mathematical models to the actual process. Additionally, they can determine a best-estimate of the current state of …

Prediction And Validation Of External Cooling Loop Cryogenic Carbon Capture (Ccc-Ecl) For Full-Scale Coal-Fired Power Plant Retrofit, Mark J. Jensen, Christopher S. Russell, David Bergerson, Christopher D. Hoeger, David J. Frankman, Christopher S. Bence, Larry Lin Baxter

Faculty Publications

Bench-scale experiments and Aspen Plus (TM) simulations document full-scale, steady-state performance of the external cooling loop cryogenic carbon capture (CCC-ECL) process for a 550 MWe coal-fired power plant. The baseline CCC-ECL process achieves 90% CO2 capture, and has the potential to capture 99+ % of CO2, SO2, PM, NO2, Hg, and most other noxious species. The CCC-ECL process cools power plant flue gas to 175 K, at which point solid CO2 particles desublimate as the flue gas further cools to 154K. Desublimating flue gas cools in a staged column in direct contact with a cryogenic liquid and produces a CO2-lean …

Hybrid Dynamic Optimization Methods For Systems Biology With Efficient Sensitivities, Nicholas Lewis, John Hedengren, Eric Haseltine

Faculty Publications

In recent years, model optimization in the field of computational biology has become a prominent area for development of pharmaceutical drugs. The increased amount of experimental data leads to the increase in complexity of proposed models. With increased complexity comes a necessity for computational algorithms that are able to handle the large datasets that are used to fit model parameters. In this study the ability of simultaneous, hybrid simultaneous, and sequential algorithms are tested on two models representative of computational systems biology. The first case models the cells affected by a virus in a population and serves as a benchmark …

Rigidly Foldable Origami Gadgets And Tessellations, Thomas A. Evans, Robert J. Lang, Spencer P. Magleby, Larry L. Howell

Faculty Publications

Rigidly foldable origami allows for motion where all deflection occurs at the crease lines and facilitates the application of origami in materials other than paper. In this paper, we use a recently discovered method for determining rigid foldability to identify existing flat-foldable rigidly foldable tessellations, which are also categorized. We introduce rigidly foldable origami gadgets which may be used to modify existing tessellations or to create new tessellations. Several modified and new rigidly foldable tessellations are presented.

Effect Of Airfoil And Composite Layer Thicknesses On An Aerostructural Blade Optimization For Wind Turbines, Ryan Barrett, Ian Freeman, Andrew Ning

Faculty Publications

The purpose of this research is to enhance the performance of wind turbine blades by exploring the effect of adding airfoil and material layer thicknesses to the optimization design process. This is accomplished by performing an aerostructural blade optimization to minimize mass over annual energy production and thereby reduce the cost of energy. Changing airfoil thickness allows the airfoil shape to evolve as part of the optimization. The airfoil thicknesses are allowed to vary within two airfoil families, the TU-Delft and NACA 64-series, that are used in the NREL 5-MW reference turbine. Both experimental wind tunnel and computational data are …

Solving Nonlinear Heat Transfer Problems Using Variation Of Parameters, Travis J. Moore, Matthew R. Jones

Faculty Publications

Nonlinear problems arise in many heat transfer applications, and several analytical and numerical methods for solving these problems are described in the literature. Here, the method of variation of parameters is shown to be a relatively simple method for obtaining solutions to four specific heat transfer problems: 1. a radiating annular fin, 2. conduction-radiation in a plane-parallel medium, 3. convective and radiative exchange between the surface of a continuously moving strip and its surroundings, and 4. convection from a fin with temperature-dependent thermal conductivity and variable cross-sectional area. The results for each of these examples are compared to those obtained …

Plant-Level Dynamic Optimization Of Cryogenic Carbon Capture With Conventional And Renewable Power Sources, Seyed M. Safdarnejad, John Hedengren, Larry Lin Baxter

Faculty Publications

Increasing competitiveness of renewable power sources due to tightening restrictions on CO₂ emission from fossil fuel combustion is expected to cause a shift in power generation systems of the future. This investigation considers the impact of the Cryogenic Carbon Capture™ (CCC) process on transitional power generation. The CCC process consumes less energy than chemical and physical absorption processes and has an energy storage capability that shifts the parasitic loss of the CCC process away from peak hours. The CCC process responds rapidly to the variation of electricity demand and has a time constant that is consistent with the intermittent …

Investigating The Impact Of Cryogenic Carbon Capture On Power Plant Performance, Seyed M. Safdarnejad, L. Kennington, Larry Lin Baxter, John Hedengren

Faculty Publications

Cryogenic Carbon Capture (CCC) is a CO2 mitigation process that can be integrated into existing baseline and load following fossil-fueled power plants. This process consumes less energy than conventional chemical absorption and includes energy storage capability. The CCC process has a fast response time to load changes to allow higher utilization of intermittent renewable power sources to be used at a grid-scale level in the power sector. The impact of the CCC process on the performance and operating profit of a single fossil-fueled power generation unit is studied in this paper. The proposed system (power production from wind, coal, and …

Comparison Of Two Wake Models For Use In Gradient-Based Wind Farm Layout Optimization, Jared Thomas, Eric Tingey, Andrew Ning

Faculty Publications

Wind farm layout has a significant impact on the productivity of a wind farm. To ensure that the turbines are placed in the most advantageous arrangement, optimization algorithms are often used during the layout design process. Depending on the wake model used for the optimization, optimizing the layout can be time intensive or potentially inaccurate. In this paper we present a comparison of optimization results using two simple wake models, the FLORIS model and the Jensen model. Results highlight some of the key similarities and differences of layout optimization results when different wake models are used.

Wind Farm Layout Optimization Using Sound Pressure Level Constraints, Eric Tingey, Jared Thomas, Andrew Ning

Faculty Publications

This project explored wind farm layout optimization using turbine acoustic and wake models. For two existing wind farms, the position of each wind turbine was optimized to maximize power output while constraining noise. Semi-empirical calculations were used for both the acoustic and wake models to predict how the turbine noise and wake disturbances propagated downstream. Turbine layout was optimized using a sequential quadratic programming optimizer called SNOPT. The optimization was able to constrain the noise level of the wind farms with a small impact on power output.

Curved-Folding-Inspired Deployable Compliant Rolling-Contact Element (D-Core), Todd Nelson, Robert Lang, Spencer P. Magleby, Larry L. Howell

Faculty Publications

This work describes a deployable compliant rolling-contact element joint (DCORE joint) that employs curved-folding origami techniques to enable transition from a flat to deployed state. These deployable joints can be manufactured from a single sheet of material. Two fundamental configurations of the D-CORE are presented. The first configuration allows for motion similar to that of a Jacob’s ladder when the joint is in a planar state while achieving the motion of a CORE when in the deployed state. The second configuration constrains all degrees of freedom to create a static structure when the joint is in the planar state and …

High Aspect Ratio, Carbon Nanotube Membranes Decorated With Pt Nanoparticle Urchins For Micro Underwater Vehicle Propulsion Via H2O2 Decomposition, Kevin M. Marr, Bolin Chen, Eric J. Mootz, Jason Geder, Marius Pruessner, Brian J. Melde, Richard R. Vanfleet, Igor L. Medintz, Brian D. Iverson, Jonathan C. Claussen

Faculty Publications

The utility of unmanned Micro Underwater Vehicles (MUVs) is paramount for exploring confined spaces, but their spatial agility is often impaired when maneuvers require burst-propulsion. herein we develop high-aspect ratio (150:1), multi-walled carbon nanotube microarray membranes (CNT-MMs) for propulsive, MUV thrust generation by the decomposition of hydrogen peroxide (H₂O₂). The CNT-MMs are grown via chemical vapor deposition with diamond shaped pores (nominal diagonal dimensions of 4.5 × 9.0 [µm]) and subsequently decorated with urchin-like, platinum (Pt) nanoparticles via a facile, electroless, chemical deposition process. The Pt-CNT-MMs display robust, high catalytic ability with an effective activation energy …

Post-Installed Fiber Optic Pressure Sensors On Subsea Production Risers For Severe Slugging Control, Ammon Eaton, Seyed M. Safdarnejad, John Hedengren, Kristi Moffat, Casey Hubbell, David Brower, Alexis Brower

Faculty Publications

Fiber optic sensors have gained increasing use in monitoring offshore structures. The sensors have successfully monitored flowlines, umbilicals, wells, Tension Leg Platform (TLP) tendons, production and drilling risers, and mooring lines. Fiber optic sensors are capable of monitoring strain, temperature, pressure, and vibration. While the success of fiber optic monitoring has been clearly demonstrated, the sensors are now under consideration for automation applications. This paper details the plausibility of using pressure measurements from post-installed fiber Bragg grating (FBG) sensors with Model Predictive Control (MPC) to suppress severe slugging in subsea risers. Prior control schemes demonstrate that slugging is mitigated using …

Parameter Estimation For Towed Cable Systems Using Moving Horizon Estimation, Liang Sun, Jeremy Castagno, John Hedengren, Randall Beard

Faculty Publications

This paper presents a strategy for optimal estimation of parameters for towed cable systems using moving horizon estimation (MHE). The main contributions of the work include a novel formulation of MHE using a dead-band that explicitly rejects measurement noise, real-time implementation results, and the investigation of time-varying stochastic disturbances as well as unknown yet constant disturbances. Further analysis is conducted on the observability and sensitivity of key parameters to determine which parameters can be estimated by the proposed approach using real-time streaming data from experiments. In addition to the real-time results, an offline multiobjective optimization is conducted to reveal the …

Detect And Avoid For Small Unmanned Aircraft Systems Using Ads-B, Timothy Mclain, Laith R. Sahawneh, Matthew O. Duffield, Randall W. Beard

Faculty Publications

With the increasing demand to integrate unmanned aircraft systems (UAS) into the National Airspace System (NAS), new procedures and technologies are necessary to ensure safe airspace operations and minimize the impact of UAS on current airspace users. Currently, small UAS face limitations on their use in civil airspace because they lack the ability to detect and avoid other aircraft. This article presents a framework that consists of an Automatic Dependent Surveillance-Broadcast (ADS-B)-based sensor, track estimator, conflict/collision detection, and resolution that mitigates collision risk. ADS-B offers long-range, omni-directional intruder detection with comparatively few size, weight, power, and cost demands. The proposed …

A Cloud-Based Modflow Service For Aquifer Management Decision Support, David Jones, Norm Jones, James Greer, Jim Nelson

Faculty Publications

A framework to publish simplified MODFLOW groundwater modeling capabilities to a web interface for use by water managers and stakeholders is presented. Numerical modeling simulations can assist aquifer management decisions, but the amount of time and professional expertise required to wield modern groundwater models often exceeds the resources of regulating agencies – even for simple modeling tasks that are repetitive in nature. The framework is capable of automating such modeling tasks, accepting user input, executing MODFLOW, and generating specialized results including maps and modeling reports. This framework was used to build a pilot system for an aquifer in central Utah, …

Experimental Measurements Of The Spectral Absorption Coefficient Of Pure Fused Silica Optical Fibers, Travis J. Moore, Matthew R. Jones

Faculty Publications

Knowledge of the spectral absorption coefficient of fused silica optical fibers is important in modeling heat transfer in the processes and applications in which these fibers are used. An experimental method used to measure the spectral absorption coefficient of optical fibers is presented. Radiative energy from a blackbody radiator set at different temperatures is directed through the optical fibers and into an FTIR spectrometer. Spectral instrument response functions are calculated for different fiber lengths. The ratios of the slopes of the instrument response functions for the different lengths of fibers are used to solve for the spectral absorption coefficient of …

A Review Of Open Source Software Solutions For Developing Water Resources Web Applications, Nathan R. Swain, Kilisimasi Latu, Scott D. Christensen, Norman L. Jones, E. James Nelson, Daniel P. Ames, Gustavious P. Williams

Faculty Publications

Water resources web applications or “web apps” are growing in popularity as a means to overcome many of the challenges associated with hydrologic simulations in decision-making. Water resources web apps fall outside of the capabilities of standard web development software, because of their spatial data components. These spatial data needs can be addressed using a combination of existing free and open source software (FOSS) for geographic information systems (FOSS4G) and FOSS for web development. However, the abundance of FOSS projects that are available can be overwhelming to new developers. In an effort to understand the web of FOSS features and …

Non-Dimensional Approach For Static Balancing Of Rotational Flexures, Ezekiel G. Merriam, Larry L. Howell

Faculty Publications

This work presents a nondimensional method for statically balancing flexural hinges, including those with stiffness that varies with load. Using a set of non-dimensional parameters, it is shown that one can quickly design a balancing mechanism for an idealized hinge/torsion spring system. This method is then extended to load-dependent systems, and is demonstrated with the design of a balanced cross-axis-flexural pivot with stiffness that varies as a function of compressive preload. A physical prototype is built and tested to verify the design method. The prototype demonstrates an average stiffness reduction of 87% over an 80 degree deflection range. The method …

Rigidly Foldable Origami Twists, Thomas A. Evans, Robert J. Lang, Spencer P. Magleby, Larry L. Howell

Faculty Publications

Rigid foldability is an important characteristic of origami structures that becomes significant with non-paper materials. A rigidly foldable origami tessellation is one where the sectors remain rigid and all deflection occurs at the crease lines. Many rigidly foldable patterns have only one degree of freedom, making them potentially useful for deployable structures. Methods have been developed to construct rigidly foldable origami tessellations using materials with finite thickness based on zero-thickness rigidly foldable patterns. [Tachi 11].

Origami methods have been considered for application in deployable structures such as solar panels [Miura 85] [Zirbel et al. 13] and sterile shrouds [Francis et …

Development And Validation Of A New Blade Element Momentum Skewed-Wake Model Within Aerodyn, Andrew Ning, Greg Hayman, Rick Damiani, Jason Jonkman

Faculty Publications

Blade element momentum methods, though conceptually simple, are highly useful for analyzing wind turbines aerodynamics and are widely used in many design and analysis applications. A new version of AeroDyn is being developed to take advantage of new robust solution methodologies, conform to a new modularization framework for National Renewable Energy Laboratory’s FAST, utilize advanced skewed-wake analysis methods, fix limitations with previous implementations, and to enable modeling of highly flexible and nonstraight blades. This paper reviews blade element momentum theory and several of the options available for analyzing skewed inflow. AeroDyn implementation details are described for the benefit of users …

Modeling Light Gas And Tar Yields From Pyrolysis Of Green River Oil Shale Demineralized Kerogen Using The Chemical Percolation Devolatilization Model, Daniel Barfuss, Ronald J. Pugmire, Thomas H. Fletcher

Faculty Publications

Recent detailed chemical structure analyses of three demineralized kerogens from Green River oil shale samples were used to generate input parameters for the chemical percolation devolatilization (CPD) model. This model uses a lattice network to describe pyrolysis of solid hydrocarbons, such as coal and biomass. It was necessary to modify the formulation of the CPD model to account for the long aliphatic carbon chains found in oil shale, because gases formed from these long chains condense at room temperature and are counted as tar. It was initially assumed that 20% of the aliphatic material was released as light gas during …

Simulation Of The Swelling Of High-Volatile Bituminous Coal During Pyrolysis. Part 2: Influence Of The Maximum Particle Temperature, He Yang, Thomas H. Fletcher, Ming Dong

Faculty Publications

A model was established previously to predict the swelling ratio of high-volatile bituminous coal during pyrolysis based on the assumption that the structure of bubble distribution in the particle at the beginning of the plastic stage is a central bubble surrounded by many surrounding bubbles. The initial number and size of the bubbles when the particles become plastic are calculated by the pressure in the particle, and the chemical percolation devolatilization (CPD) model is used to describe pyrolysis. In this paper, to obtain accurate results at low pyrolysis temperatures, the previous model is improved and the following parts in the …

Stress-Limiting Test Structures For Rapid Low-Cost Strength And Stiffness Assessment, Andrew Katz, Craig P. Lusk, Nathan B. Crane

Faculty Publications

Purpose: Evaluate the use of a simple printed geometry to estimate mechanical properties (elastic modulus, yield strength) with inexpensive test equipment.

Design Methodology/Approach: Test geometry is presented that enables controlled strains with manual deformation and repeatable measurement of vibrational frequencies. This is tested with multiple FDM machines to assess measurement accuracy and repeatability. Printing orientation and some printing parameters are varied to assess the measurement sensitivity.

Findings: The test methods show good correlation with manufacturer material specifications in the X-Y plane and reported elastic strain limits. It is also sensitive to printing orientation and printing parameters.

Research Limitations/Implications: Further work …

Electrowetting Force And Velocity Dependence On Fluid Surface Energy, Qi Ni, Daniel E. Capecci, Nathan B. Crane

Faculty Publications

Electrowetting on Dielectric is a phenomenon in which the shape and apparent contact angle of a droplet changes when an electric field is applied across the droplet interface. If the field is asymmetric with respect to the droplet, then a net force can be applied to the droplet. In this work, we have measured the electrowetting force by confining the droplet shape beneath a glass plate and measuring the force on the plate. The force was measured as a function of voltage for a range of fluids with different surface energy. Measured forces show excellent agreement with predictions based on …

Steam Gasification Rates Of Three Bituminous Coal Chars In An Entrained-Flow Reactor At Pressurized Conditions, Aaron D. Lewis, Troy M. Holland, Nathaniel R. Marchant, Emmett G. Fletcher, Danley J. Henley, Eric G. Fuller, Thomas H. Fletcher

Faculty Publications

Three bituminous coal chars (Illinois #6, Utah Skyline, and Pittsburgh #8) were gasified separately at total pressures of 10 and 15 atm in an entrained-flow reactor using gas temperatures up to 1830 K and particle residence times gasification, although select experiments were performed at conditions where significant mass release was due to gasification by both H2O and CO2. The measured coal data were fit to three char gasification models including a simple first-order global model, as well as the CCKN and CCK models that stem from the CBK model. The optimal kinetic parameters for each of the three models are …

Model For The Evolution Of Pore Structure In A Lignite Particle During Pyrolysis, Sufen Li, He Yang, Thomas H. Fletcher, Ming Dong

Faculty Publications

In this paper, on the basis of the chemical percolation devolatilization (CPD) model and using the coal polymer network parameters to calculate the surface area and porosity of the particle, a model for the evolution of pore structure in a lignite particle during pyrolysis is established. The model connects the polymer network structure and the pore structure, and it may extend the application range of network statistical devolatilization models. Model predictions agree with experimentally observed trends reported in the literature for porosity and internal surface area with increasing mass release. Particle porosity increases during pyrolysis because of mass release and …

Fuel Element Combustion Properties For Live Wildland Utah Shrubs, Thomas H. Fletcher, Chen Shen

Faculty Publications

Current field models for wildfire prediction are mostly based on dry or low-moisture fuel combustion research. To better study the live fuel combustion behavior, a laminar flow flat-flame burner was used to provide a convection heating source to ignite an individual live fuel sample. In this research project, four Utah species were studied: Gambel oak (Quercus gambelii), canyon maple (Acer grandidentatum), big sagebrush (Artemisia tridentata), and Utah juniper (Juniperus osteosperma). Leaf geometrical parameters measured included individual leaf total mass, thickness, leaf width, leaf length, and moisture content. Time-stamped images of combustion behavior along with time-dependent mass data were recorded via …

Thick Rigidly Foldable Structures Realized By An Offset Panel Technique, Bryce Edmondson, Robert J. Lang, Michael R. Morgan, Spencer P. Magleby, Larry L. Howell

Faculty Publications

Rigid-panel origami is often mathematically modeled with idealized zero-thickness panels. When paper is used to realize an origami design, the zero-thickness models are a good approximation. However, many origami-inspired designs require the use of thicker materials that likely will not behave as the zero-thickness kinematic models predict.

The offset panel technique defined previously by the authors [Edmondson et al. 14] maintains the kinematics of a zero-thickness origami source model over its full range of motion. The offset panel technique accommodates uniform and varying panel thickness as well as offset panels or gaps between panels. The preserved kinematic behavior allows designers …