Engineering Commons^™

Inspection Training Course On Bridge Preventive Maintenance Activities, Danny Wells, Sudhir Palle

Kentucky Transportation Center Research Report

Despite over 30 percent of bridges in the United States having exceeded their 50-year design lives, most state departments of transportation (DOTs) lack the funding needed to replace bridges on a large scale. In response, agencies have increasingly turned to bridge preventive maintenance activities to prolong bridge service lives. These activities provide a safe and cost-effective way to slow the rate at which structures deteriorate, mitigate the effects of aging, and improve bridge functional condition. The Kentucky Transportation Cabinet (KYTC) has become increasingly reliant on preventive maintenance to preserve and extend the service lives of its steel and concrete bridges. …

Bridge Project Prioritization, Bryan Gibson, Christopher Van Dyke, Sudhir Palle, Ryan Griffith, Doug Kreis

Kentucky Transportation Center Research Report

Kentucky’s 14,000+ bridges are key nodes within the state’s surface transportation network. They facilitate the movement of freight, commercial vehicles, and personal vehicles alike. Historically, the Kentucky Transportation Cabinet (KYTC) has prioritized bridge maintenance projects using sufficiency ratings. These ratings are based on three factors — structural adequacy and safety, design obsolescence, and an asset’s importance within the roadway network. Although useful, sufficiency ratings do not account for factors that should be considered during the prioritization process (e.g., condition factors, risk). To address the shortcomings associated with using sufficiency ratings, KYTC — with the assistance of the Kentucky Transportation Center …

Steel Bridge Coating Inventory For 2022, Christopher Goff, Sudhir Palle

Kentucky Transportation Center Research Report

The Kentucky Transportation Cabinet (KYTC) has replaced the lead-based coatings on many of its steel bridges over the past 30 years. In the 1980s and 1990s, inorganic zinc primers with vinyl topcoats were the go-to option for coating replacement projects. Since 2000, the typical choice for these projects has been organic zinc primers that are part of a two- or three-coat system. Some of these coatings have localized failures in high-stress areas. KYTC’s current inventory of steel bridges numbers over 1,100 structures. Accounting for expected service lives, to properly maintain protective coatings on these bridges will require the Cabinet to …

Best Practices For Performance Measurement In Transportation Operations And Maintenance, Bryan Gibson, Rachel Catchings, Chris Van Dyke, Steve Waddle, Doug Kreis

Kentucky Transportation Center Research Report

Public agencies benefit from measuring their performance as it helps to focus employee and organizational activities. State departments of transportation have become more performance-oriented over the past two decades and routinely collect data on highway safety, infrastructure condition, system operations, project delivery, winter maintenance, transit, bicycle and pedestrian facilities, and customer service. While the Kentucky Transportation Cabinet (KYTC) use performance measures in a variety of areas, the agency wants to adopt new metrics related to mobility and the responsiveness of maintenance operations. This report documents performance measurement strategies used at state transportation agencies throughout the country and proposes new performance …

Synthesis Of Technical Requirements And Considerations For Automated Snowplow Route Optimization: Final Report, Jonathan Dowds, James Sullivan

University of Vermont Transportation Research Center

DOTs and other transportation agencies are increasingly using automated methods for snowplow route optimization, which have been demonstrated to produce significant savings when they result in the implementation of new routes. However, many route optimization projects have fallen short of implementation due to technical/operational issues with the routes produced or institutional barriers to change. These shortcomings can be substantially mitigated with improvements to the process of soliciting, selecting, and managing the route optimization software or service provider. This project’s objective was to provide DOTs with the tools needed to make these improvements. The key lessons from this project are provided …

Southern California Regional Transit Training Consortium: Skills Gap & Needs Assessment, Tyler Reeb, Benjamin Olson

Mineta Transportation Institute

The transit sector grows and evolves quickly with the needs of growing, busy cities. With this growth comes a need for more transit workers and more training to ensure workers can best serve their diverse communities. This report contains a transit training needs assessment and gap analysis to identify the most pressing challenges of the evolving transit workforce served by the Southern California Regional Transit Training Consortium (SCRTTC). Most importantly, this report documents and determines SCRTTC priorities to ensure the incumbent and future transit workforce is equipped with the professional and technological skills required to address the transformational trends affecting …

Kytc Maintenance Field Operations Guide Supplement, Bryan Gibson, Candice Y. Wallace, Nancy Albright, Christopher W. Van Dyke, Steven Douglas Kreis

Kentucky Transportation Center Research Report

The Kentucky Transportation Cabinet (KYTC) is tasked with managing an asset portfolio that includes over 27,500 miles of roadway and 9,000 bridges. Keeping these assets in sound condition demands significant effort from KYTC’s Division of Maintenance, which includes activities ranging from mowing and litter pickup to cleaning out culverts and performing emergency roadway work. Despite the immense responsibilities shouldered by Maintenance personnel, until this project the Cabinet’s 12 districts lacked a systematic method for capturing and recording maintenance activities. Through a series of workshops held in each KYTC’s district with Section Engineer and Maintenance Supervisors, researchers at the Kentucky Transportation …

Training Curricula For The Kentucky Transportation Cabinet Department Of Highways, Nancy Albright, Bryan Gibson, Chris Van Dyke, Jeff Jasper, Doug Kreis

Kentucky Transportation Center Research Report

Most state departments of transportation (DOTs) offer their employees professional development opportunities (e.g., training courses) so they can build their expertise and in doing so facilitate agency efforts to fulfill their business mandates. The Kentucky Transportation Cabinet (KYTC) is no different in this regard. While professional development opportunities are invaluable, and while the Cabinet offers a number of trainings to its staff, currently there exists no comprehensive training curricula to help professionals and paraprofessionals systematically grow their knowledge and skills and ensure KYTC maintains a robust portfolio of technical competencies across the organization. The inconsistent and ad hoc manner in …

Review Of Literature And Maintenance Practices At State Transportation Agencies, Bryan Gibson, Nancy Albright, Candice Y. Wallace, Christopher Van Dyke, Doug Kreis

Kentucky Transportation Center Technical Assistance Report

No abstract provided.

Kytc Maintenance Overview And Budget Analysis, Nancy Albright, Bryan Gibson, Steven Douglas Kreis

Kentucky Transportation Center Research Report

The Kentucky Transportation Cabinet (KYTC) manages over 27,500 miles of the state’s roadways and is responsible for preserving many assets in a good state of repair, including bridges, traffic signals, lighting features, traffic signs, and guardrails. The Cabinet’s Maintenance function, which encompasses maintenance (e.g., patching potholes, repainting roadway lines and markings, cleaning bridges, mowing) and operations (e.g., plowing and salting roadways; keeping signs, traffic signals, and roadway signals functional), had a budget in FY 2018 of roughly $350 million. This report describes core maintenance functions and reviews their importance for preserving Kentucky’s roadway network and analyzes trends in KYTC’s maintenance …

Proposal For Monitoring Concrete Painting As A Preventive Maintenance Tool (Abutments And Pier Caps), Danny Wells, Sudhir Palle, Theodore Hopwood Ii

Kentucky Transportation Center Technical Assistance Report

One of the growing number of preventive bridge maintenance activities conducted by the Kentucky Transportation Cabinet (KYTC) is washing and applying thin film protective coatings to bridge abutments and piers. Previous work conducted by Kentucky Transportation Center (KTC) under KYSPR 10-406 documented increased chloride contamination of these bridge components and the need for protective coatings. KYTC Contract ID 162952 includes, among other tasks, cleaning and coating specific concrete elements of eighteen bridges in Anderson and Woodford counties (District 7). These elements are interior faces of the barrier walls, pier caps, and abutment seats. The contract was let on July 29, …

2016 Maintenance Customer Survey, R. Clark Graves, David L. Allen

Kentucky Transportation Center Research Report

The Kentucky Transportation Center, with the assistance of the University of Kentucky’s Survey Research Center, administered a telephone survey to 1,221 licensed drivers throughout the state to gauge their opinion of the Kentucky Transportation Cabinet’s (KYTC) maintenance activities. Survey respondents were distributed throughout KYTC’s 12 highway districts. The survey focused on five areas of highway maintenance: roadside features, pavement surfaces, shoulders, drainage and signs/markings. Respondents indicated they were most satisfied with the current maintenance of signs, guardrail, and striping. Pavement surfaces and potholes, and shoulders and roadway drainage, received the lowest rankings — given that the driving public is very …

Integrated 3d Bridge-Condition Visualization (Bcv) To Facilitate Element-Based Bridge Condition Rating (Ebcr), Zhigang Shen, Wayne Jensen

Nebraska Department of Transportation: Research Reports

Routine inspection and maintenance records are essential for bridges to function well throughout their intended lifespan. Although existing bridge management systems are efficient at data storage, it is difficult to conduct comprehensive data analysis and management due to the lack of data integration mechanism. Engineers have to manually put many pieces of bridge drawings and inspection data together to make maintenance or repair/rehab decisions. Building information modeling (BIM) can be applied in bridge asset management area, including bridge inspection/rating to help to integrate the many data pieces. In this project we developed a 3D bridge inspection data management system, using …

Best Practices For Winter Maintenance Roadway Deicer Applications In The State Of Nebraska, Tregan Pd Albers Ii

Department of Civil and Environmental Engineering: Dissertations, Theses, and Student Research

The cost of deicing chemicals is a significant part of the Nebraska Department of Road’s winter maintenance budget. The objectives of this research are to review literature to determine current winter maintenance practices, analyze and present information gathered in a survey of winter maintenance professionals across Nebraska, and correlate this information with data obtained via MDSS (Maintenance Decision Support System) software to determine current practices being used in the state of Nebraska. Best practices for winter maintenance deicer applications for rural city and county officials in Nebraska are recommended. An explanation of the development of the survey that winter maintenance …

Fluorescing Coatings For Improved Inspection During Bridge Maintenance Painting, Bobby W. Meade, Theodore Hopwood Ii, Sudhir Palle

Kentucky Transportation Center Research Report

Optically active pigments (OAPs) fluoresce under light exposures with wavelengths (nm) producing emissions in the visible spectra (380 to 740 nm). They are used as paint pigments to aid visual inspection of applied coatings for defects such as pin-holing and incomplete coverage. OAP coatings are widely used in various industries outside of bridge maintenance painting.

This study addressed the laboratory evaluation and field trial of an OAP coating for KYTC bridges. OAP coatings were evaluated for inspectability and accelerated weathering performance in a laboratory test program. After successful laboratory performance, OAP coatings were specified for a KYTC bridge painting project …

Improved Bridge Expansion Joints, Sudhir Palle, Theodore Hopwood Ii, Bobby W. Meade

Kentucky Transportation Center Research Report

The Kentucky Transportation Cabinet (KYTC) has both open and closed bridge expansion joints and associated details that are problematic. Several state highway agencies (SHA) have joints that they believe are superior performers to other types and have prepared guidance documents for their use. A literature search indicated that several previous research studies, including national surveys, addressing SHA joint practices have been conducted over the past 10 years. For up-to-date information, a new set of surveys were developed and distributed to all the SHAs by email through the AASHTO Subcommittee on Maintenance-Bridge Technical Working Group chairman in June 2010. There were …

Future Management Strategies For State Maintained Wetlands And Stream Mitigation Sites, Sudhir Palle, Theodore Hopwood Ii

Kentucky Transportation Center Research Report

This study was to identify existing wetland/stream mitigation sites owned by the Kentucky Transportation Cabinet (KYTC) and assess performance of those sites including problems encountered and maintenance costs. Initial work determined that KYTC Districts performed actions to address wetlands/stream mitigation maintenance under the direction and funding support of KYTC Division of Environmental Analysis. KYTC also sought to identify best practices employed by other transportation agencies. A survey of transportation agencies in neighboring states indicated that most significant “best practice” was to obtain wetland management oversight by their state Fish and Wildlife agencies 5 years after the permitting process (Section 404 …

Prevention Of Voc Releases From Bridge Painting Operations, Theodore Hopwood Ii, Rick Younce, Sudhir Palle

Kentucky Transportation Center Research Report

Bridge maintenance painting employs solvent-based coatings that generate volatile organic compounds (VOCs) that contribute to air-quality problems. Methods for capturing VOCs during normal Kentucky Transportation Cabinet (KYTC) maintenance painting operations were investigated. One method, activated carbon adsorption, is adaptable to KYTC operations. Related factors including area of bridge, coating systems, containment volumes and VOC out gassing rates were reviewed. A commercial source of activated carbon adsorption equipment was identified and issues related to employing that technology for bridge painting were identified.

Environmental Commitment Follow-Up, Theodore Hopwood Ii, Sudhir Palle

Kentucky Transportation Center Research Report

Three recently completed road construction projects were investigated to determine Kentucky Transportation Cabinet (KYTC) effectiveness in implementing project commitments (including environmental commitments). Documentation was obtained from KYTC districts in which the projects were constructed and KYTC officials involved with the projects from planning through construction were interviewed. The projects were inspected to audit completion of project commitments. Key stakeholders (officials of local governments, resource agencies, MPOs, interest groups, and adjacent landowners) were interviewed about the projects. They were asked to grade KYTC for implementation of project commitments using a standard report card format. The findings for these investigations are presented. …

Accelerated Maintenance Painting – Jefferson County Federal Aid Research Task No. 135, Sudhir Palle, Theodore Hopwood Ii

Kentucky Transportation Center Research Report

The Kentucky Transportation Cabinet (KYTC) conducted an experimental project to investigate the use of accelerated maintenance painting on several overpass and elevated steel structures (74,000 ft2) in Louisville. Accelerated maintenance painting procedures specified for this project entailed limited access for the painting contractor coupled with incentives/disincentives to complete each phase of the work involving traffic closures on the underlying roadways. The approach was coupled with the use of abrasive blasting for surface preparation and the application of a rapid-cure 2-coat paint system to facilitate the work.

The project was let for $402,800. The contractor proceeded to paint 4 spans designated …

Evaluation Of The Service Performance Of Bridge Components, Theodore Hopwood Ii, Robert Brown

Kentucky Transportation Center Research Report

This study was initiated to provide review of common bridges to determine the performance of their components. Seven bridge types were selected that constituted 85 % of the Kentucky Transportation Cabinet (KYTC) bridge inventory. 319 bridges were inspected by Kentucky Transportation Cabinet (KTC) researchers, representing 5 about % of those bridges. Common details/components were identified and evaluated including features of interest to the KYTC Study Advisory Committee. In addition to those findings, KTC researchers evaluated KYTC National Bridge Inventory reports and maintenance needs forms for the same bridges.

Design modifications/material changes were recommended to improve performance of new bridges. Additionally, …

Maintenance And Operations Plan For Intelligent Transportation Systems In Kentucky, Jennifer R. Walton, Joseph D. Crabtree

Kentucky Transportation Center Research Report

This report presents a Maintenance and Operations Plan for Intelligent Transportation Systems (ITS) in Kentucky. It was developed using substantial stakeholder input and provides recommendations and specific strategies for supporting and coordinating ITS maintenance and operations activities throughout the Kentucky Transportation Cabinet.

A literature review and national survey helped to identify other states and urban areas that had already completed work on ITS maintenance and operations. From this information, best practices were developed that represented the lessons learned and practices implemented (or suggested for implementation) by these states. Another survey was conducted to determine the current state of ITS maintenance …

Evaluation Of Superior Performing Portland Cement Concrete Pavements In Kentucky, Jerry G. Rose, Bobby W. Meade, David Q. Hunsucker

Kentucky Transportation Center Research Report

This research report describes a program of study directed at determining common factors which have contributed to the superior performances of selected sections of Portland cement concrete (PCC) pavements in Kentucky. The program involved an extensive survey of Kentucky's interstate, partway and other primary routes to determine locations of PCC pavement sections greater than 15 years old that had performed satisfactorily with minimal maintenance. Twelve of the best performing PCC pavements with long service life and heavy traffic were selected for detailed evaluations. Initial designs were documented and a series of in-situ pavement tests were conducted including core dnlling and …

The Removal Of Lead-Based Paint From Steel Bridges, Theodore Hopwood Ii, Christopher M. Oberst

Kentucky Transportation Center Research Report

The purpose of this study was to assist the Department of Highways in conducting bridge-painting operations involving removal of existing lead-based paint. Pertinent state and Federal regulations affecting generation of hazardous wastes, limiting environmental pollution and protecting public and worker safety were obtained and reviewed.State highway agendas were surveyed relative to how they conducted maintenance bridge painting involving lead-based. paints and comply with applicable regulations. Information from the painting industry related to sale removal of lead-based paints was also reviewed.

Based upon the reviews of applicable regulations, operations of other state highway agencies and painting industry practices, the best demonstrated …

Survey Of Current Bridge Painting Practices And Related Literature Search, Theodore Hopwood Ii, Christopher M. Oberst

Kentucky Transportation Center Research Report

A survey on current bridge painting practices was conducted. Questionnaires were sent to all 50 state highway agencies concerning their present bridge painting practices, changes in those practices that they anticipate due to environmental regulations, and new or experimental painting practices they are investigating. Forty-three responses were received. Those are collated and presented in the appendices along with comments of the responders.

A literature search was conducted on publications related to painting of steel structures (since 1987). Forty-nine documents were identified as being relevant to the topic. Those documents are listed in bibliographic form in the appendices.

Inspection, Prevention, And Remedy Of Suspension Bridge Cable Corrosion Problems, Theodore Hopwood Ii, James H. Havens

Kentucky Transportation Center Research Report

This report discusses methods for visually inspecting cable suspension bridges for corrosion damage. The report discusses how to plan and perform such work, including the locations on cables where corrosion damage is likely to be detected. The report also provides recommendations for assessing the condition of suspension bridge wire. Recommendations also are included for remedial cable repair work should corrosion damage be detected.

Establishment And Maintenance Of Roadside Plantings And Turf, K. C. Arnold, J. T. Griffin

Kentucky Transportation Center Research Report

The suitability and choice of different plant materials for roadside planting will be governed primarily by cost of establishment and maintenance, by the effectiveness in stabilizing the soil, and by safety and beauty achieved. It must be recognized that conditions often encountered in roadside planting situations are different from normal conditions found in fields and yards. Soils often consist of unclassified material and are not agricultural soils in the usual sense. The material usually contains very little if any humus and little plant food and often is highly susceptible to erosion. Under these extreme conditions the establishment and maintenance of …