Engineering Commons^™

A Systematic Study Into The Design And Utilization Of Burn Wire As A Means Of Tensioning And Releasing Spacecraft Mechanisms Through Applied Joule Heating, Chandler Dye

Mechanical Engineering Undergraduate Honors Theses

The joule heating characteristics of Nichrome burn wires, often used as a thermal cutting device in mechanisms designed to fasten and release CubeSat deployables, are examined in the following thesis. Wires ranging from 0.125 inches to 2 inches long, and diameters of 30 Ga and 40 Ga, are investigated through analytical calculations and thermal simulations based on heat transfer due to joule heating, and through physical circuitry-based experiments. The temperature data is used to generate heating curves to predict the time it takes for Nichrome wires to fail under varying testing parameters. This research aims to catalog a series of …

Development Of Mirror Flexures For Use In The Muvi Instrument, Colin W. Harrop

Master's Theses

The Miniaturized Ultraviolet Imager (MUVI), is a compact wide field UV imaging instrument in development at UC Berkeley Space Sciences Laboratory and Cal Poly, San Luis Obispo. MUVI is designed to fit in a 2U CubeSat form factor and provide wide field, high resolution images of the ionosphere at far ultraviolet wavelengths. This thesis details the design and analyses of MUVI’s deployable cover mirror mounting flexures. Three different flexure geometries were evaluated, an optimal candidate was determined based on a number of criteria including isolation of vibration and stress to the mirrors, manufacturability and cost. The design of the flexure …

Orbital Debris Analysis And Orbital Decay Analysis Of Arksat-2, Will Stuff

Mechanical Engineering Undergraduate Honors Theses

ARKSAT-2 is a cube satellite developed by the University of Arkansas for its second CubeSat mission. There are two objectives of the ARKSAT-2 mission. The first objective of this mission is to test a novel cold gas thruster propulsion system using water-propylene propellant. This propulsion system will be used for attitude control of the satellite. The second objective for the ARKSAT-2 mission is to test a Solid-State Inflation Balloon (SSIB) that has been designed and developed for this mission. The SSIB is designed to be a simple and cost-effective method for deorbiting the vehicle. In cube satellites, a software known …

Utilization Of Characteristic Modal Analysis For Antenna Design Needed For An Afit Satellite, Scott C. Podlogar

Theses and Dissertations

Antenna design is a pervasive, growing field for electrical engineers. As the number of new materials and techniques increase so too does the demand and requirements pushing forth new innovative ideas. Among these ideas is a leading edge analytic technique called Characteristic Modal Analysis (CMA) originally credited to Garbacz and Turpin. CMA works to break down the current distribution along a structure in a way that can offer great insights into how that structure operates as an antenna. This technique has great merits in post design analytics but it is rarely seen to be integrated into the design process. This …

A Proposed Mission Assurance Framework For University Cubesat Programs, Mitchell R. Thomas

Theses and Dissertations

The low cost, small form factor, and use of Commercial-Off-The-Shelf components make CubeSats an ideal platform for university use given their unique constraints. Since 2000, roughly 55% of CubeSats developed by universities fail to meet mission goals. Mission assurance, which is used to increase confidence in mission success, is based around traditional government programs, and does not provide an adequate road map for universities. Leaving them without specific guidance in tailoring mission assurance activities to operate within their constraints. This paper adapts these traditional practices to develop a baseline mission assurance framework for university CubeSat programs.

Redesign Of Cubesat For Beam Charging, Kuba Preis

Industrial and Manufacturing Engineering

This paper is intended to be a study in the applications of the design freedom granted by additive manufacture in the design of a 1U CubeSat frame. The main loads experienced by a CubeSat are structural (during launch) and thermal (solar radiation). Beam charging is an emerging technology which involves charging a CubeSat using a laser beam. In this paper, a CubeSat frame was redesigned to account for the structural loads induced during launch and the thermal loads induced when beam charging. The thermal, weight, design, and structural requirements for a new CubeSat design were derived. The 1U CubeSat frame …

Exploring The Concept Of A Deep Space Solar-Powered Small Spacecraft, Kian Guillaume Crowley

Master's Theses

New Horizons, Voyager 1 & 2, and Pioneer 10 & 11 are the only spacecraft to ever venture past Pluto and provide information about space at those large distances. These spacecraft were very expensive and primarily designed to study planets during gravitational assist maneuvers. They were not designed to explore space past Pluto and their study of this environment is at best a secondary mission. These spacecraft rely on radioisotope thermoelectric generators (RTGs) to provide power, an expensive yet necessary approach to generating sufficient power. With Cubesats graduating to interplanetary capabilities, such as the Mars-bound MarCO spacecraft, matching the modest …

Active Permanent Magnet Attitude Control For Cubesats Using Mu-Metal Shielding, Maxwell Martin

Mechanical Engineering Undergraduate Honors Theses

Cube-Satellites (CubeSats) are nanosatellites composed of cube shaped units, each nominally 10cm to a side and around 1kg in mass. Due to their inherent size and weight limitations, it is often impractical to use conventional attitude, or rotational, control methods such as thrusters on these small satellites. Several methods, including magnetorquer rods and small reaction wheels, are often used instead of traditional methods to work around the size and weight limitations. As a new alternative to these methods, a permanent magnet mounted on a rotatable shaft could be used to achieve attitude control. In much the same way that a …

Alternative Mission Concepts For The Exploration Of Outer Planets Using Small Satellite Swarms, Andrew Gene Blocher

Master's Theses

Interplanetary space exploration has thus far consisted of single, expensive spacecraft missions. Mission costs are particularly high on missions to the outer planets and while invaluable, finite budgets limit our ability to perform extensive and frequent investigations of the planets. Planetary systems such as Jupiter and Saturn provide extremely complex exploration environments with numerous targets of interest. Exploring these targets in addition to the main planet requires multiple fly-bys and long mission timelines. In LEO, CubeSats have changed the exploration paradigm, offering a fast and low cost alternative to traditional space vehicles. This new mission development philosophy has the potential …

Space Qualification Testing Of A Deployable Shape Memory Alloy Cubesat Antenna, Carl L. Kobza

Theses and Dissertations

Increasingly capable CubeSat missions require antenna with improved Radio Frequency performance over the traditional CubeSat antennas. Deployable quadrifilar helical antennas (QHA) enable an acceptable stowing volume and deploy to provide increased gain and bandwidth over traditional patch and dipole antennas. Extensive ground testing is required to ensure the antenna is space qualified and to characterize the antenna deployment in the space environment. AFIT requires a QHA to perform a future CubeSat geolocation mission and contracted Helical Communication Technologies (HCT) to design and manufacture a Shape Memory Alloy (SMA) L-band deployable QHA. Vibration, thermal vacuum, laser vibrometer, and Voltage Standing Wave …

Sysml Based Cubesat Model Design And Integration With The Horizon Simulation Framework, Shaun Luther

Master's Theses

This thesis examines the feasibility of substituting the system input script of Cal Poly’s Horizon Simulation Framework (HSF) with a Model Based Systems Engineering (MBSE) model designed with the Systems Modeling Language (SysML). A concurrent student project, SysML Output Interface Creation for the Horizon Simulation Framework, focused on design of the HSF Translator Plugin which converts SysML models to an HSF specific XML format. A SysML model of the HSF test case, Aeolus, was designed. The original Aeolus HSF input script and the translated SysML input script retained the format and dependency structure required by HSF. Both input scripts …

Vibrational Analysis Of A 12u Chassis, Daniel G. Miller

Theses and Dissertations

The objective of this research is to characterize how the natural frequencies of AFIT’s CubeSat design can be controlled to meet launch vehicle requirements while increasing the internal and external volume available for payload and bus components as the chassis increases in size. A reliable Finite Element (FE) model is created and validated using NASA’s General Environmental Verification Standards (GEVS) vibrational test on the 12U chassis. The validated FE model proves that current boundary conditions and geometric properties with minimized chassis wall thicknesses to maximize usable internal and external volume maintain a first frequency of the fully loaded 12U chassis …

Tesseract, Edgar Uribe, Vanessa Faune

Mechanical Engineering

PolySat is a student-run, Cal Poly research program in which students develop small satellites, known as CubeSats, to be sent into space. Since the start of the program in 2000, PolySat has developed eight 10cm x 10cm x10cm CubeSats. Recently, the team has developed two satellites of double, and triple, that size for NASA-KSC & AI-Solutions and the National Science Foundation. The recent volumetric expansion has been driven by high demand for further satellite functionality, which necessitates large power generation capabilities. To remain competitive in the growing CubeSat industry, PolySat must develop a platform that can provide enough power to …

Improving And Expanding The Capabilities Of The Poly-Picosatellite Orbital Deployer, David Pignatelli

Master's Theses

The Poly-Picosatellite Orbital Deployer (P-POD) has undergone a series of revisions over the years. The latest revision, described in this Master’s Thesis, incorporates new capabilities like EMI shielding, an inert gas purge system, and an electrical interface to the CubeSats after they are integrated into the P-POD. Additionally, some mass reduction modifications are made to the P-POD, while its overall strength is increased. The P-POD inert gas purge system successfully flew, on a previous revision P-POD. The P-POD components are analyzed to a set of dynamic loads for qualification, and successfully undergoes random vibration qualification testing. The P-POD encounters some …

Development Of Safety Standards For Cubesat Propulsion Systems, Liam Jon Cheney

Master's Theses

The CubeSat community has begun to develop and implement propulsion systems. This movement represents a new capability which may satisfy mission needs such as orbital and constellation maintenance, formation flight, de-orbit, and even interplanetary travel. With the freedom and capability granted by propulsion systems, CubeSat providers must accept new responsibilities in proportion to the potential hazards that propulsion systems may present.

The Cal Poly CubeSat program publishes and maintains the CubeSat Design Specification (CDS). They wish to help the CubeSat community to safety and responsibly expand its capabilities to include propulsive designs. For this reason, the author embarked on the …

Analysis Of An Inflatable Gossamer Device To Efficiently De-Orbit Cubesats, Robert A. Hawkins Jr.

Master's Theses

There is an increased need for spacecraft to quickly and efficiently de-orbit themselves as the amount of debris in orbit around Earth grows. Defunct spacecraft pose a significant threat to the LEO environment due to their risk of fragmentation. If these spacecraft are de-orbited at the end of their useful life their risk to future spacecraft is greatly lessened. A proposed method of efficiently de-orbiting spacecraft is to use an inflatable thin-film envelope to increase the body's area to mass ratio and thusly shortening its orbital lifetime. The system and analysis presented in this project is sized for use on …

A Generic Decision Making Framework For Autonomous Systems, Connor Lange

Master's Theses

With the rising popularity of small satellites, such as CubeSats, many smaller institutions previously incapable of developing and deploying a spacecraft have starting to do so. Institutions with a history of space flight, such as NASA JPL, have begun to put projects on CubeSats that would normally fly on much larger satellites. As a result, the institutions with space flight heritage have begun to port spacecraft software that was previously designed for much larger and more complex satellites to the CubeSat platform. Unfortunately for universities, who are the majority of all institutions devel- oping CubeSats, these ported systems are too …

An Attitude Determination System With Mems Gyroscope Drift Compensation For Small Satellites, Maxwell Bezold

Theses and Dissertations--Electrical and Computer Engineering

This thesis presents the design of an attitude determination system for small satellites that automatically corrects for attitude drift. Existing attitude determination systems suffer from attitude drift due to the integration of noisy rate gyro sensors used to measure the change in attitude. This attitude drift leads to a gradual loss in attitude knowledge, as error between the estimated attitude and the actual attitude increases.

In this thesis a Kalman filter is used to complete sensor fusion which combines sensor observations with a projected attitude based on the dynamics of the satellite. The system proposed in this thesis also utilizes …

Reliable Software Updates For On-Orbit Cubesat Satellites, Sean Fitzsimmons

Master's Theses

CubeSat satellites have redefined the standard solution for conducting missions in space due to their unique form factor and cost. The harsh environment of space necessitates examining features that improve satellite robustness and ultimately extend lifetime, which is typical and vital for mission success. The CubeSat development team at Cal Poly, PolySat, has recently redefined its standard avionics platform to support more complex mission capabilities with this robustness in mind. A significant addition was the integration of the Linux operating system, which provides the flexibility to develop much more elaborate protection mechanisms within software, such as support for remote on-orbit …

Pico-Satellite Integrated System Level Test Program, Marcus A. Ruddy

Master's Theses

Testing is an integral part of a satellite’s development, requirements verification and risk mitigation efforts. A robust test program serves to verify construction, integration and assembly workmanship, ensures component, subsystem and system level functionality and reduces risk of mission or capability loss on orbit.

The objective of this thesis was to develop a detailed test program for pico-satellites with a focus on the Cal Poly CubeSat architecture. The test program established a testing baseline from which other programs or users could tailor to meet their needs. Inclusive of the test program was a detailed decomposition of discrete and derived test …

An Analysis Of Stabilizing 3u Cubesats Using Gravity Gradient Techniques And A Low Power Reaction Wheel, Erich Bender

Aerospace Engineering

The purpose of this paper is to determine the feasibility of gravity gradient stabilizing a 3U CubeSat and then using a miniature reaction wheel to further increase stability characteristics. This paper also serves as a guide to understanding and utilizing quaternions in attitude control analysis. The analytical results show that using 33 centimeter booms and 400 gram tip masses, a 3U CubeSat will experience a maximum of 6 degrees of angular displacement in yaw and pitch, and less than .5 degrees of angular displacement in the nadir axis. A .120 kilogram miniature reaction wheel developed by Sinclair Interplanetary was introduced …

The Next Generation Cubesat: A Modular And Adaptable Cubesat Frame Design, James Dolengewicz, Lucas Whipple, Stephanie Wong

Mechanical Engineering

The goal of this project is to develop an improved next-generation CubeSat structure for Cal Poly’s PolySat program. Notable achievements include significantly increased ease of access, design to optimize payload space, improved machinability, increased modularity and a platform which allows for easy integration of future payloads.

On-Board Orbit Determination And 3-Axis Attitude Determination For Picosatellite Applications, John Arthur Bowen

Master's Theses

This thesis outlines an orbit determination and 3-axis attitude determination system for use on orbit as applicable to 1U CubeSats and other picosatellites. The constraints imposed by the CubeSat form factor led to the need for a simple configuration and relaxed accuracy requirements. To design a system within the tight mass, volume, and power constraints inherent to CubeSats, a balance between hardware complexity, software complexity and accuracy is sought. The proposed solution consists of a simple orbit propagator, magnetometers with a magnetic field look-up table, Sun sensors with an analytic Sun direction model, and the TRIAD method to combine vector …