Engineering Commons^™

Optimized 3d-Printing Of Carbon Fiber-Reinforced Polyether-Ether-Ketone (Cfr-Peek) For Use In Overmolded Lattice Composite, Ryan C. Ogle

Masters Theses

Current orthopedic implants are overwhelmingly composed from metallic materials. These implants show superior mechanical properties, but this can additionally result in stress shielding due to a modulus mismatch between the bone tissue and implanted device. Polymeric implants reduce this stress shielding effect but have much lower mechanical properties, limiting their use. Polylactic acid (PLA) is a widely used biodegradable thermoplastic polymer, however, its use has been limited by the polymer’s mechanical properties and rapid loss of strength during degradation in vivo. Polyether-ether-ketone (PEEK) is another common biocompatible polymer , with chemical and mechanical properties which make it a popular alternative …

Investigating Features And Output Correlation Coefficient Of Natural Fiber-Reinforced Poly(Lactic Acid) Biocomposites, Andreas Federico, Siti Norasmah Surip, Wan Nor Raihan Wan Jaafar, Jaka Fajar Fatriansyah, Agrin Febrian Pradana

Journal of Materials Exploration and Findings

Polylactic acid (PLA) material has the potential to be applied in various industrial fields, but this material has shortcomings in terms of mechanical properties, especially mechanical strength, due to brittleness nature of PLA. The manufacture of PLA composite material with the addition of natural fibers as a reinforcing phase is one of the methods to increase the impact strength and maintain the biodegradable properties of the material. However, in theory, there are many factors that affect the mechanical properties of composite materials, thus making the mechanical properties of composites more complex than monolithic materials. The mechanical properties of these composite …

3d Printing Of Hybrid Architectures Via Core-Shell Material Extrusion Additive Manufacturing, Robert Cody Pack

Doctoral Dissertations

Biological materials often employ hybrid architectures, such as the core-shell motif present in porcupine quills and plant stems, to achieve unique properties and performance. Drawing inspiration from these natural materials, a new method to fabricate lightweight and stiff core-shell architected filaments is reported. Specifically, a core-shell printhead conducive to printing highly loaded fiber-filled inks, as well as a new low-density syntactic foam ink, are utilized to 3D-print core-shell architectures consisting of a syntactic epoxy foam core surrounded by a stiff carbon fiber-reinforced epoxy composite shell. Effective printing of test specimens and structures with controlled geometry, composition, and architecture is demonstrated …

Stretching The Applications Of Biomass: Development Of Lignin Based Thermoplastic Elastomers And Composite Materials, Anthony Stephen Bova

Doctoral Dissertations

Bio-based plastics and composites have seen increased industry adoption in recent years due to growing demand for materials with a low carbon footprint. The use of lignin as a feedstock for polymers has seen growing interest as the concept of an integrated cellulosic biorefinery gains traction and advances the need to use all components of separated biomass for value-added applications. Historically, use of lignin in thermoplastic and elastomeric copolymers and blends has been bottlenecked by the inability to introduce lignin content above 30 weight percent due to difficulties with interfacial adhesion of lignin with other soft segments. Efforts to overcome …

Polyurethane-Carbon Microfiber Composite Coating For Electrical Heating Of Concrete Pavement Surfaces, Alireza Sassani, Ali Arabzadeh, Halil Ceylan, Sunghwan Kim, Kasthurirangan Gopalakrishnan, Peter C. Taylor, Ali Nahvi

Ali Nahvi

Electrically-heated pavements have attracted attention as alternatives to the traditional ice/snow removal practices. Electrically conductive polymer-carbon composite coatings provide promising properties for this application. Based on the concept of joule heating, the conductive composite can be utilized as a resistor that generates heat by electric current and increases the surface temperature to melt the ice and snow on the pavement surface. This research investigates the feasibility of applying an electrically conductive composite coating made with a Polyurethane (PU) binder and micrometer-scale carbon fiber (CMF) filler as the electrical heating materials on the surface of Portland cement concrete (PCC) pavements. PU-CMF …

High Enthalpy Storage Thermoset Network With Giant Stress And Energy Output In Rubbery State And Associated Applications, Jizhou Fan

LSU Doctoral Dissertations

In this study, a new shape memory thermoset network with giant stress and energy output in rubbery state is synthesized and studied firstly since the low output in stress and energy in rubbery state has been a bottleneck for wide-spread applications of thermoset shape memory polymers (SMPs). Traditionally, stress or energy storage in thermoset network is through entropy reduction by mechanical deformation or programming. We here report another mechanism for energy storage, which stores energy primarily through enthalpy increase by stretched bonds during programming. As compared to entropy-driven counterparts, which usually have a stable recovery stress from tenths to several …

Design Of Natural Composite I-Beam For Sampe 2019, Brian Harkness

Honors Theses

In recent years, the demand for high performance, lightweight, fiber-reinforced composites have grown substantially. Fiberglass and carbon fiber have exemplary material properties that meet the demand and have set the industry standard for performance materials. Although these materials meet their design function, they suffer from high environmental impacts throughout their life cycle and are not cost effective to produce. Flax fiber composites have comparable properties to fiberglass but can be produced more efficiently and production requires much less energy consumption. Flax is a readily available, renewable material that will easily biodegrade once it is the end of its useful life …

Cellulose Nanofiber-Reinforced Impact Modified Polypropylene: Assessing Material Properties From Fused Layer Modeling And Injection Molding Processing, Jordan Elliott Sanders

Electronic Theses and Dissertations

The purpose of this research was to investigate the use of cellulose nanofibers (CNF) compounded into an impact modified polypropylene (IMPP) matrix. A IMPP was used because it shrinks less than a PP homopolymer during FLM processing. An assessment of material properties from fused layer modeling (FLM), an additive manufacturing (AM) method, and injection molding (IM) was conducted. Results showed that material property measurements in neat PP were statistically similar between IM and FLM for density, strain at yield and flexural stiffness. Additionally, PP plus the coupling agent maleic anhydride (MA) showed statistically similar results in comparison of IM and …

Solution Casting And Mechanical Testing Of Arabinan-Cellulose Nanocomposites, Kevin Su, Alina Lusebrink

Materials Engineering

The purpose of this work was to investigate methods to produce consistent, reliable, and testable thin films of arabinan-cellulose nanocomposites. Mechanical properties and composition of the Opuntia ficus-indica cactus spines served as motivation for this research. The high specific strength and stiffness, biodegradability, and sustainability of these spines inspired the creation of composites fabricated from the same materials found in cactus spines: arabinan and nanocrystalline cellulose (NCC). Arabinan serves as the matrix material and NCC as the reinforcement. To explore the feasibility of using a non-toxic solvent, different solution casting techniques with water as a solvent were investigated. Ultrasonication was …

Graphene And Carbon Nanotube Pla Composite Feedstock Development For Fused Deposition Modeling, Austin Plymill, Robert Minneci, Duncan Alexander Greeley, Jack Gritton

Chancellor’s Honors Program Projects

No abstract provided.

Controlling The Assembly Of Nanoparticles In Polymer Blends, Kyle C. Bryson

Doctoral Dissertations

While many novel methods have been devised for directing the assembly of nanoparticles in block copolymers, the topic has not reached the same level of sophistication for polymer blends. The assembly of particles at the interface between phase-separated domains can serve as a means to compatibilize polymer blends, reducing domain sizes and enhancing interdomain adhesion by impeding coalescence and decreasing interfacial tension. Compatibilization optimizes the performance of blended materials in applications where the properties of both components must be expressed synergistically, such as in plastics requiring both high strength and high toughness and in photovoltaic films. Thus, approaches to robustly …

Synthesis, Characterization And Surface Modification Of Polydimethylsiloxane And Its Composites, Yan Wang

Doctoral Dissertations

Silicone elastomers are widely employed in composite, coatings, biomedical, sealant and electronics applications. This dissertation highlights new methodologies and formulation approaches to improve the performance of siloxane polymers, including the mechanical properties, surface properties, optical properties and transport properties. It also provides an in-depth understanding about dip-coating deposition on chemically patterned surfaces. The first chapter presents the process of transforming sand into siloxane polymers of excellent mechanical strength. History, properties and applications of siloxane polymers are systematically discussed. Another focus of this chapter is wetting, including the concepts of contact angles and capillary bridge ruptures. Five interconnected projects are discussed …

Characterization Of A Thin Film Composite Membrane: Fluorinated Copolymer In A Carbon Nanotube Matrix, Eric P. Bonaventure, Michael A. Brew, Cynthia R. Shannon

Materials Engineering

IDEX Health and Science has created a thin-film composite membrane consisting of a carbon nanotube matrix impregnated with a fluorinated copolymer called Teflon® AF 2400. This membrane is being studied for use in degassing chambers of analytical instruments such as a High Pressure Liquid Chromatography (HPLC) degassing modules. The level of impregnation of the Teflon® in the carbon matrix affects the diffusion properties which are crucial for the performance of the membrane. Scanning Electron Microscopy (SEM) characterization techniques were used to measure the outer Teflon® and the inner carbon matrix layer thickness. The outer Teflon® and inner carbon matrix layer …

Manufacture And Mechanical Testing Of Thin Film Composites Composed Of Poly-Lactic Acid And Nanocrystalline Cellulose, Catherine E. Mohan

Materials Engineering

Society’s overuse of petroleum-based plastic products has created a waste problem that is threatening environments around the world. New efforts have been made to find a suitable replacement derived from a renewable source. Poly-lactic acid has become one of the front-runners in this search. It is derived from starches found in potatoes, corn, and other grains. There are many factors that make Poly-lactic acid-based polymers a suitable replacement for petroleum-based ones, but it still suffers from low mechanical strength due to low crystallinity percentages. Doping the polymer with nanocrystalline cellulose provides more nucleation sites for the crystallization of the polymer …

An Investigation Of Arabinan And Cellulose Based Nano-Composite Fabrication Methods, Marianne Smithfield, Carl Petterson, Robert Miller

Materials Engineering

Microcrystalline cellulose was converted into nanocrystalline cellulose via an acid hydrolysis procedure. Scanning electron microscopy (SEM) was employed to measure the particle size and thus the effectiveness of acid hydrolysis. The nanocrystalline cellulose was poured through a 0.2μm filter to isolate the particles of ideal size. The nanocrystalline cellulose samples were stored in dimethylformamide (DMF) to prevent mold growth and agglomeration upon drying. Numerous composite samples were created by dissolving the arabinan in a solvent, suspending cellulose in the arabinan solution, and then drying the sample. Casting was performed in a silicon mold to allow sample removal without damage. Initial …

Biaxial & Twist Testing Of Composite Carbon-Fiber Sandwich Panels For Automotive Racing Vehicles, Erik Eckberg

Materials Engineering

Composite sandwich panels were constructed with 4-ply plain weave carbon-fiber/epoxy face sheets in the 0^o/45^o/0^o/45^o orientation and 1/8^th inch Nomex honeycomb core. The panels were cut into 5-inch square test plates for mechanical testing. All testing was done on a fixture designed and fabricated by Pratt & Miller Engineering and installed on an Instron testing system at Cal Poly. The twist test was performed by supporting diagonal corners of the plate while simultaneously loading the opposite two corners at a crosshead rate of .06 in/min (ASTM 3044-94R11). Out of 10 panels tested, …

Advanced Design Optimization For Composite Structure: Stress Reduction, Weight Decrease And Manufacturing Cost Savings, Shayan Ahmadian

Master's Theses

An injection moldable chopped fiber composite actuator with detailed drawing and tolerances was designed within one year. A vendor was selected and a quote for injection molding tooling cost for production was obtained and the first prototype was built in addition of six months. The risks are identified and material characterization tests are proposed.

The objective of this project was redesigning an aluminum made actuator with a continuous fiber composite for weight saving purposes. After searching the literature and consulting with experts in the field it was concluded that manufacturing costs associated with continuous fiber composite are 3 times as …

Cross-Linked Pdms Expansion Due To Submersion In Liquid And Supercritical Co2, Teng Yang

Graduate Theses and Dissertations

Characterization of micro/nano-copper particles impregnated Polydimethylsiloxane (PDMS) submersed in supercritical carbon dioxide (scCO2) was studied. The purpose of this investigation was to advance micro-corrosion sensor technology utilizing PDMS and micro-metal particle composite as the sensing element currently under-development. One of the key challenges encountered was the removal of the native oxides inherently existing on the metal particles. Numerous techniques were experimented with to counter this problem at the UA Engineered Micro/Nano Systems Laboratory (EMNSL), with swell-based protocols being identified as the most promising solution. In terms of compatibility to Micro-electro-mechanical Systems (MEMS) fabrication, CO2 is often used in the release …

Fiber Enhanced Viscoelastic Damping Polymers And Their Application To Passive Vibration Control, Houchun Xia

Mechanical & Aerospace Engineering Theses & Dissertations

A new composite damping material is investigated, which consists of a viscoelastic matrix and high elastic modulus fiber inclusions. This fiber enhanced viscoelastic damping polymer is intended to be applied to light-weight flexible structures as surface treatment for passive vibration control. A desirable packing geometry for the composite material is proposed, which is expected to produce maximum shear strain in the viscoelastic damping matrix. Subsequently, a micromechanical model is established in which the effect of fiber segment length and relative motion between neighboring fibers are taken into account. Based on this model, closed form expressions for the effective storage and …