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Full-Text Articles in Engineering

Design And Fabrication Of Functionally Graded Material From Ti To Γ-Tial By Laser Metal Deposition, Xueyang Chen, Lei Yan, Joseph William Newkirk, Frank W. Liou Aug 2017

Design And Fabrication Of Functionally Graded Material From Ti To Γ-Tial By Laser Metal Deposition, Xueyang Chen, Lei Yan, Joseph William Newkirk, Frank W. Liou

Materials Science and Engineering Faculty Research & Creative Works

Functionally graded material (FGM) is one kind of advanced material characterized by a gradual change in properties as the position varies. The spatial variation of compositional and microstructure over volume is aimed to control corresponding functional properties. In this research, when 100% γ-TiAl was directly deposited on pure Ti substrate, cracks were formed within the γ-TiAl layer. Then a six-layer crack-free functionally graded material of Ti/TiAl was designed and fabricated by laser metal deposition (LMD) method, with composition changing from pure Ti on one side to 100% γ-TiAl on the other side. The fabricated FGM was characterized for material properties …


Defects Classification Of Laser Metal Deposition Using Acoustic Emission Sensor, Haythem Gaja, Frank W. Liou Aug 2017

Defects Classification Of Laser Metal Deposition Using Acoustic Emission Sensor, Haythem Gaja, Frank W. Liou

Mechanical and Aerospace Engineering Faculty Research & Creative Works

Laser metal deposition (LMD) is an advanced additive manufacturing (AM) process used to build or repair metal parts layer by layer for a range of different applications. Any presence of deposition defects in the part produced causes change in the mechanical properties and might cause failure to the part. In this work, defects monitoring system was proposed to detect and classify defects in real time using an acoustic emission (AE) sensor and an unsupervised pattern recognition analysis. Time domain and frequency domain, and relevant descriptors were used in the classification process to improve the characterization and the discrimination of the …


Effect Of Optimizing Particle Size In Laser Metal Deposition With Blown Pre-Mixed Powders, Wei Li, Jingwei Zhang, Xinchang Zhang, Sreekar Karnati, Frank W. Liou Aug 2017

Effect Of Optimizing Particle Size In Laser Metal Deposition With Blown Pre-Mixed Powders, Wei Li, Jingwei Zhang, Xinchang Zhang, Sreekar Karnati, Frank W. Liou

Mechanical and Aerospace Engineering Faculty Research & Creative Works

Functionally Graded Material (FGM) is often fabricated by Laser metal deposition with pre-mixed multiple powders (PMM-powder). Since the supplied PMM-powder directly affects FGM’s composition, investigation on PMM-powder’s property is greatly needed. This paper employed experimental method to observe an important problem: PMM-powder separation in fabricating FGM. A novel particle size optimization method was introduced as solution to eliminate the powder separation. Pre-mixed pure Cu and 4047 Al powders were used to do two experiments. The first experiment result disclosed the existence of powder separation. By optimizing the particle size, the PMM-powder separation was effectively solved in the second experiment result.