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Full-Text Articles in Engineering
Understanding The Laser Powder Bed Fusion Of Alsi10mg Alloy, Holden Hyer, Le Zhou, Sharon Park, Guilherme Gottsfritz, George Benson, Bjorn Tolentino, Brandon Mcwilliams, Kyu Cho, Yongho Sohn
Understanding The Laser Powder Bed Fusion Of Alsi10mg Alloy, Holden Hyer, Le Zhou, Sharon Park, Guilherme Gottsfritz, George Benson, Bjorn Tolentino, Brandon Mcwilliams, Kyu Cho, Yongho Sohn
Mechanical Engineering Faculty Research and Publications
We examine the microstructural characteristics of LPBF AlSi10Mg produced by using a wide range of LPBF processing parameters with independently varied laser power, hatch spacing, scan speed, slice thickness, and the normalized energy density. The lower energy density produced lack of fusion flaws from residual interparticle spacing, while the higher energy density produced spherical pores from trapped gas. The highest density (> 99%) samples were produced by using an energy density of 32 to 54 J/mm3. Within this energy density range, use of smaller slice thicknesses increased the processing window that would produce dense AlSi10Mg samples. A cellular …
An Integrated Computational Materials Engineering-Anchored Closed-Loop Method For Design Of Aluminum Alloys For Additive Manufacturing, Saket Thapliyal, Mageshwari Komarasamy, Shivakant Shukla, Le Zhou, Holden Hyer, Sharon Park, Yongho Sohn, Rajiv S. Mishra
An Integrated Computational Materials Engineering-Anchored Closed-Loop Method For Design Of Aluminum Alloys For Additive Manufacturing, Saket Thapliyal, Mageshwari Komarasamy, Shivakant Shukla, Le Zhou, Holden Hyer, Sharon Park, Yongho Sohn, Rajiv S. Mishra
Mechanical Engineering Faculty Research and Publications
A closed-loop approach based on integrated computational material engineering was used to design, fabricate and characterize an Al–1.5Cu–0.8Sc–0.4Zr (wt%) alloy for laser powder bed fusion additive manufacturing (AM). Finalization of composition and prediction of solidification behavior and mechanical properties were done using calculation of phase diagrams (CALPHAD) and analytical tools. The microstructure of the printed alloy in as-built condition consisted of crack-free regions with fine-equiaxed grains which was consistent with CALPHAD results. Yield strength (YS) of ~349 ± 8 MPa was also in more than 90% agreement with predicted YS. The findings demonstrate an efficient methodology for application-based alloy design …
Effects Of Nb And Ta Additions On The Strength And Coarsening Resistance Of Precipitation-Strengthened Al-Zr-Sc-Er-Si Alloys, Dinc Erdeniz, Anthony De Luca, David N. Seidman, David C. Dunand
Effects Of Nb And Ta Additions On The Strength And Coarsening Resistance Of Precipitation-Strengthened Al-Zr-Sc-Er-Si Alloys, Dinc Erdeniz, Anthony De Luca, David N. Seidman, David C. Dunand
Mechanical Engineering Faculty Research and Publications
A dilute Al-0.07Zr-0.02Sc-0.005Er-0.06Si (at.%) alloy was microalloyed with 0.08 at.% Nb or Ta. Atom-probe tomography reveals that, upon aging, Nb and Ta partition to the coherent L12-Al3(Zr,Sc,Er) nanoprecipitates (with average concentrations of 0.2 and 0.08 at.%, respectively), with both segregating at the matrix/nanoprecipitate heterophase interface. This is consistent with the Nb- and Ta-modified alloys exhibiting, as compared to the unmodified alloy: (i) higher peak microhardness, from a higher nanoprecipitate volume fraction and/or latticeparameter mismatch; and (ii) improved aging resistance, from slower nanoprecipitate coarsening due to the small diffusivities of niobium and tantalum in aluminum. Analogous results …