Engineering Commons^™

Lead To Can Abrasion (Ltca) Test, Scott Mangin, Karthik Padmanabhan, Craig Icban

Mechanical Engineering

Pacemakers are medical devices which regulate a person’s heartbeat through electric pulses delivered via an endocardial lead attached to the heart. When a pacemaker is implanted in a patient, there is usually excess length left on the lead. Surgeons will typically wrap the excess lead length around the pacemaker device and close the wound. However, wrapping the lead around the pacemaker outer surface can open the lead to abrasion and cause the lead’s vital electrical insulation to be compromised. This is currently tested using an existing abrasion fixture at Abbott. However, the current tester does not yield consistent data results …

Deepsea Coral Sample Container, Sara Passantino, Andrew Noble, Casey Smith, Thomas Smith

Mechanical Engineering

In order to better understand the health of our oceans and the species that inhabit them, scientists often collect samples for later analysis onshore. The demanding deep-sea environment makes this collection process a challenging engineering task. Samples must first be located, then removed from the seafloor and stored for transportation to the surface. The performance of the engineered solutions that complete each of these tasks is critical in allowing marine scientists to maximize the insight obtained from their expeditions. Marine Applied Research and Exploration (MARE) is an organization that performs such collection of organisms with the help of remotely operated …

A.C. Moyer Eye-Cap Manufacturing, Thais Bertolus, Alexa Steidl, Hana Welsh, Jarod Kinney, Maya Willis

Mechanical Engineering

A.C. Moyer company has been making eye caps as a family business since 1947. Eye caps are a product used during the embalming process. Currently the machines being used to produce the eye caps are outdated and unsafe. We are a team of 5 mechanical engineering students tasked with either designing new machines or updating the existing machines to make the manufacturing process more efficient, automated, and safer. This document describes the design process, provides background, relevant research, establishes project objectives, and defines plans for project implementation.

Final Design Review Report: The Underdogs, Parker Johnson, Jack Montgomery, Katherine Thomas

Mechanical Engineering

Aspen is a three-legged dog with mobility issues from Berkeley, California. She was hit by a car and her rear left leg was amputated at the hip. Robin Swanson, Aspen's owner, and her friend, Audrey Beil, are the sponsors for this project. Jack Montgomery, Katherine Thomas, and Parker Johnson, “The Underdogs”, are tasked with helping Aspen regain some of her mobility and the ability to go on walks. Research was done into the problem by talking with the sponsors and looking into existing products, designs, and patents. This document, the Final Design Review Report, outlines the background information, problem specification, …

Adaptable Classroom And Workspace Table, Emily Richter, Aaron Mccallister, Jett Bolusan

Mechanical Engineering

Mr. Michael Brennan, entrepreneur and founder of Co-Act Furniture, presented the problem of a classroom and workspace table that can be quickly, easily, and safely reconfigured to accommodate different types of collaboration and learning within a limited space. Current classroom and workspace furniture lacks modularity, which limits the usability of the space. Different groups use the same room to learn in different ways; adjustable furniture would benefit their learning and productivity. Mr. Brennan has developed several prototype tables with varying features, including adjustable angle, height, and tabletop surface area. Our team, composed of three mechanical engineering students, has a project …

Portable Wind Turbine Blade Leading Edge Erosion Test, Joe Blakewell, Tim Holt, Kevin Vartan

Mechanical Engineering

Turbine Technology Partners, LLC (TTP) is a company located in Santa Barbara, California that provides expert independent engineering (IE) consulting services to the wind energy industry - supporting its goal of generating cost effective and reliable carbon-free renewal energy for the world. TTP customers include some of the largest wind turbine original equipment manufacturers (OEMs), wind turbine power plant developers, and wind turbine owner/operators. One of the biggest problems challenging the wind energy industry currently is the power loss that results from the leading edge (LE) erosion of wind turbine blades. The purpose of our senior design project is to …

Bolted Flanged Assembly Test Stand, Mark Christian Damasco Sunga, Paulina Mercedez Delgado, Philip John Coleman

Mechanical Engineering

The following Final Design Report (FDR) is the last formal documentation for the senior design project. The project was carried out by three senior mechanical engineering students at California Polytechnic State University, San Luis Obispo for Phillips 66. The project proposed was to design a test stand and implement a procedure which will evaluate craftsmen’s abilities to assemble a bolted flanged joint assembly. The goal was to create a fully functional test setup that can be duplicated and utilized throughout Phillips 66’s refineries. This document details the design process that was completed over the course of three quarters, including concept …

Modular Attachment System For Tactical Robot, Michelle K. Chandler, Jacob A. Nelson, Adam V. Ivelia, Quang Truong

Mechanical Engineering

The goals of this report are to clearly define the problem and the scope of this project, present information regarding background design research, explain the process taken to reach the final design, go over the part procurement and manufacturing process, outline the assembly steps, and verify the design against the criteria through testing. The problem and scope of the project were defined using the constraints provided by the project sponsor, Blueline robotics. Blueline needs a modular attachment system for their tactical robot. The completed background research contains existing robot solutions that deal with similar tasks. Many of these existing robots …

Deep-Sea Water Collector, Chandler Jones, Jenny Verheul, Michael Di Giorgio

Mechanical Engineering

Properties such as nutrients, DNA, pH levels, and primary productivity are difficult to measure onboard an Underwater Remotely Operated Vehicle (UROV) as mobile submarine sensors are highly expensive and conventional water capture devices are too large to be equipped. However, these properties provide an integral view into our oceans, the species that inhabit them, and our influence on the environment. Collected samples of seawater taken back to labs allow researchers to see a clearer picture of ecosystems’ inhabitants and lifecycle with the analysis of Environmental DNA (eDNA) among many other properties. The scope of this project is to design a …

Surf Leg Prosthetic 2, Aris C. Recidoro, Kyler D. Peterson, Alec C. Goodman

Mechanical Engineering

The following final design review outlines the process our team took in order to create a prosthetic for surfing. With the results of the Surf Leg V1 prosthetic, we designed, created, and tested our own product. The goal was to create a prosthetic that can immediately be used by an individual for surfing. From our findings, we decided that the focus of our project was to improve upon different features of the prosthetic leg designed by the previous senior project team. Our main focus was to improve mobility and reduce the weight of the ankle mechanism. The choice of Aluminum …

Vibratory Tumbling Machine, Laurence William Duclos Iii, Aaron Phillip Shein, Jared Edward Nash

Mechanical Engineering

The purpose of this document is to highlight the overall Vibratory Tumbling Machine project background, objectives, concept design, final design, manufacturing, and design verification. This final design review outlines the process, creation, and testing of the chosen final design for this redesign of the vibratory tumbling machine. The FDR shows the steps the team took towards completing a CAD package and a verification prototype of the final design while adapting to COVID-19 restrictions.

2 Degree Of Freedom Robotic Leg, Oded Tzori, Henry Terrell, Adan Martinez

Mechanical Engineering

Professor Xing, an assistant professor at Cal Poly, proposed the 2 DOF Robotic Leg project for this quarter’s senior project class. The project is to build a robotic leg attached at the hip to a stand, which will be used as a teaching tool and eventually help develop Cal Poly’s very own robotic quadruped. Since this project has multiple uses after its completion, there are multiple customers that it must perform well for: the Cal Poly Mechanical Engineering (ME) Department, the ME Lab instructors, and the students. The Scope of Work (Sections 2 & 3) is composed of 2 main …

Formula Sae Monocoque Chassis Development, Kc Egger, Brian Ford, Kyle Nagao, Neal Sharma, Donovan Zusalim

Mechanical Engineering

Formula SAE is a collegiate competition hosted by SAE International with the primary goal being to design, manufacture, and race an open wheel race car. The Cal Poly Racing Formula SAE team strives for improvement every race season and has remained competitive as a result. The 2019-2020 management team determined that further research and development towards the chassis would yield the greatest performance benefit for future seasons, as the previous chassis platform limited packaging and mounting options for vehicle subsystems which interfaced with the chassis.

A redesign of the Cal Poly Racing Formula SAE team’s carbon fiber reinforced polymer monocoque …

Senior Capstone Team Formation Based On Project Interest: Team Selection By Students Compared To Team Selection By Instructors, Peter Schuster, Lauren Anne Cooper, Eltahry Elghandour, Eileen W. Rossman, Sarah Harding, Brian P. Self

Mechanical Engineering

Assigning teams in large courses is logistically challenging and students are sometimes unhappy with their assigned team. This is exacerbated when the project work extends over multiple terms and teams have unique projects. Giving students some agency in team and project selection is one way to improve their project experience. This paper examines two key questions: (a) What is the best way to incorporate student interests into the team-forming process? (b) What impact does the team-forming process have on the student experience throughout the project?

We consider two different approaches to giving students agency in the team formation / project …

Cal Poly Microgrid Fixed Pv Array, Christopher L. Ewert, Justin R. Syracuse, Donald A. Syracuse, Jason M. Kehl

Mechanical Engineering

The Mechanical Engineering Department at California Polytechnic State University of San Luis Obispo would like an adjustable, fixed angle solar panel mount to help educate students on basic solar energy principles. Our team has developed a unique sawhorse design utilizing ideation techniques and design selection tools. The selected design allows for multiple panel adjustability and control of both azimuth and tilt angle. Safety concerns are addressed with action plans to mitigate risk. Concept prototypes to justify gearbox functionality and subsystem cohesion was utilized to reduce manufacturing issues. Manufacturing began in March 2020 and proceed through until the end of the …

Electromagnetic Actuator For Camless Engines, Nicholas Olesh, Charlie Thomas Glenwright, Tim Wills De Tone, Darya Daniel Darvish

Mechanical Engineering

This document summarizes the research, objectives, project plan, and design for developing an electromagnetic actuator valve for use in a camless internal combustion engine. While electromagnetic valve actuators have not been implemented into a working product to date, there have been many attempts to research and develop working prototypes. Similar products have been developed, but they do not use purely electromagnetic actuation. This research is significant because it shows the challenge that must be overcome and outlines potential design solutions to the problem. The objectives section highlights the problem statement and what is aimed to be achieved in this project. …

Cp Check Valve Design, Alec B. Der Matoian, Jessica M. Dent, Skylar M. Tusting

Mechanical Engineering

This report is to serve as a final design review and update to the project sponsors at Zurn Wilkins for the Check Valve Design Senior Project. The senior project team was tasked with improving upon the design of Zurn Wilkins’ backflow prevention assembly for small diameter pipes by reducing the pressure loss created by the check valves within the double check backflow assembly. The information contained in this report builds off the information contained in the Critical Design Report (CDR), as well as feedback and further investigation suggested during an Intermediary Design Review. Based on conclusions from the CDR, our …

Sharpening Images Using Guidestars At The Hale Telescope, Jordan Alura Rupp, Jonah Kai Silva, Samantha Ahn Tran, Josh David Robinson

Mechanical Engineering

The SIGHT Senior Project team at Cal Poly San Luis Obispo designed and prototyped the Science Cryostat subsystem of the Sharpening Images using Guidestars for the Hale Telescope (SIGHT) Adaptive Optics system. SIGHT will improve the capabilities of astronomical observations and measurements at the Hale Telescopes using adaptive optics. SIGHT will consist of a Laser Guidestar (LGS) subsystem which focuses a UV laser into Earth’s high atmosphere, adjacent to a science target the Hale Telescope is observing. The LGS subsystem calculates how the laser light has been distorted by temperature and pressure differences as the light travels through the atmosphere. …

Mug For Tremors, Logan J. Smith, Allen Tecson, Jaret Wedow, Kai Workman

Mechanical Engineering

Melissa Oliver, an occupational therapist at McGuire VA Medical Center, works extensively with veterans who struggle with certain daily activities due to their hand tremors. Hand tremors caused by essential tremor, Parkinson’s Disease, or other physical or neurological impairments can greatly affect an individual’s ability to perform daily tasks. One of these tasks include the ability to handle beverages, as hand tremors can cause excessive sloshing and spilling of liquid. Melissa reached out to find a way to help veterans with hand tremors easily consume liquids. Our team, consisting of Logan Smith, Allen Tecson, Jaret Wedow, and Kai Workman, was …

Portable Fluorescence Illuminator, Katherine Hui, Emran Baryal, Emmett Lambert

Mechanical Engineering

This Final Design Review (FDR) document outlines the senior design project implemented by a team of three mechanical engineering students at California Polytechnic State University, San Luis Obispo for a professor in the biochemistry and chemistry department, Dr. Javin Oza. The project involved designing and manufacturing a portable ultraviolet fluorescence illuminator that will indicate the fluorescent glow of biomaterials for viewing purposes. The goal was to create a portable product out of recyclable material that can be used in field applications and increase accessibility to affordable science equipment. The initial sponsor and user interviews, technical background research, product research, and …

Vibration Isolation System, Bradley Y. Kwan, Bailey Groh, Max Wu, Nicole Yen

Mechanical Engineering

The Vibration Isolation System Senior Project is a collaborative group project between its sponsor, Maxar Technologies, and a team of students from Cal Poly - SLO to effectively design, manufacture, and test a structural assembly for satellites, isolating vibrations during launch and orbit conditions. After initial sponsor contact, requirements and needs were set which dictated deliverables for the senior project group. The group performed analyses to validate all design decisions, including a modified concept and design direction, selection of a prototype viscoelastic damping material, preliminary testing to validate design specifications, and detailed design and analysis toward a finalized design. Instead …

Modular Cable Buoy, James J. Marinas, Gabriela Vargas, Anthony Catello, Joseph Heald

Mechanical Engineering

Cable terminations are often the least reliable and most expensive components of a maritime system. These cables are suspended in water by a buoy to reduce wear at the terminations. The Naval Information Warfare Center requires a modular auxiliary float with tunable buoyancy that can be placed along such cable. Our system must be able to be deployed, adjusted, and retrieved quickly and easily during operational use. This report focuses on our team’s final design concept and includes all analysis to justify our design direction along with safety, maintenance, and repair considerations. The report further elaborates on cost analysis, manufacture …

Design For Additive Manufacturing, Michael Charonnat, Leonardo Franco-Muñoz, Sam Noble, J.P. Purdom

Mechanical Engineering

This document outlines the critical design details and timeline for the Design for Additive Manufacturing Senior Project sponsored by Solar Turbines, Inc. The scope of this project encompasses the redesign of two of Solar Turbine’s cast parts for metal additive manufacturing in order to minimize lead time, cost, and weight. With the overall objective of performing in-depth analysis exploring affordability & feasibility, this redesign process will aid Solar Turbines in expanding their knowledge of Design for Additive Manufacturing principles and enable them to further incorporate the use of additive manufacturing into their production processes. The first part that the team …

Optical Filter Selector, Camaryn Chambers, Joel Pitzer, Matthew Allen, Callen Schwefler

Mechanical Engineering

One of the many challenges with launching projectiles into space is predicting how the environment in space will affect the trajectory. One way to do this is to look at optical emissions, also known as airglow, which can only be seen from earth with sensitive equipment. By taking measurements of the light from the airglow, properties about the upper atmosphere can be inferred. This is important because variability in the atmosphere can cause variability in space that can affect astronauts and satellites. In order to accomplish this task, optical filters must be used to observe different bands of wavelengths of …

Vehicle Wheelchair Storage Final Design Report, Alexander Nicholas Cherry, Alex Morcate, Chloe Ng, Tyler Habu

Mechanical Engineering

Many people who use wheelchairs are very active. They have errands to run and lives to live just like everybody else. For a busy person who uses a wheelchair there are currently no quick methods for storing and unloading your wheelchair from your vehicle that do not require expensive custom modifications which can ruin the resell value and the aesthetics of the vehicle. This has resulted in users hastily loading their wheelchairs which can cause damage to the wheelchair, the vehicle, and other passengers while the vehicle is in motion. The goal of this project was to develop a wheelchair …

Sub-Lunar Tap-Yielding Explorer, Styx, Alexander J. Krenitsky, Ryan J. Locatelli, Aaron B. Erickson, Christoopher B. Boone, Westin R. Mchaney

Mechanical Engineering

To diversify the idea pool that NASA has to draw from for future manned and unmanned missions to the Moon and Mars, a design/build competition has been posed to collegiate teams across the country. The challenge is to reach, extract, and purify underground ice reserves in a setting analogous to mars. Along the way, teams will be collecting telemetry to mimic prospecting objectives on the moon.

The Sublunar Tap-Yielding eXplorer, STYX, is the team’s proposed design for the 2020 NASA RASC-AL competition. Some novel design features STYX will use are a rotary tool changer with swappable tools, a sleeve driving …

Composite Liftwalker For Shurouq, Daniel Martinez, Robert Boyd, Vikram Thridandam, Madeline Faase

Mechanical Engineering

The following document describes the scope of our project and the methods we have deployed in designing and manufacturing a personalized composite LiftWalker for a young woman in Egypt named Shurouq. Our objective is to design a lightweight and durable LiftWalker to improve upon the current product of our project sponsor, Charlie Gutierrez. To accommodate Shurouq’s physical disabilities as well as the limits of transporting the device to her by plane, our team will need to alter the current product’s dimensions, materials, and structure. Through researching similar products and interviewing potential customers, we have compiled engineering specifications to guide the …

Atmospheric Water Harvester, Justin K. Lam, Jacob David, Jessica Mabry, Ben Brough

Mechanical Engineering

Atmospheric water harvesting uses the vapor-compression cycle to collect water from the moisture in the air. The system’s components include an evaporator, condenser, compressor, fan, and several expansion valves. Condensate from the air is then funneled into a receptacle, which determines the efficiency of the water harvesting system. For this senior project, the goal is to increase the efficiency of an existing atmospheric water harvester.

Rsvp Spaceship!, Taylor Chavez, Deven Frauenhofer, Andrew Nott, Zoe Riesen

Mechanical Engineering

This document outlines the Final Design Review of a mechanical engineering senior design project at California Polytechnic State University San Luis Obispo. The project was to design and build a spaceship prop that will deploy during the performance put on by the Sound Design program within the Music Department. This performance, RSVP, is in its 25th year. Dr. Antonio G. Barata, the artistic director and producer of RSVP, is sponsoring the project. The key constraints include keeping the prop hidden in a confined space (under a stage that is comprised of multiple 4 ft. by 8 ft. by 3 ft. …

Quick Mobile Power Unit Trailer Connections, Patrick A. Beahan, Sam Ali, Eric Allon, Benjamin Robinson

Mechanical Engineering

This Final Design Review document encompasses the entirety of a sponsored senior project which was conducted by a group of four undergraduate mechanical engineers at California Polytechnic University San Luis Obispo. The primary sponsor of this project was Solar Turbines, a subsidiary of Caterpillar Incorporated. Solar Turbines is in the business of development and application of modern-day energy solutions with a large focus on gas powered turbines. Cal Poly acted as a supplemental support of this project and provide the students with mentorship as well as access to its state-of-the-art facilities for the development of an innovative solution to the …