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Mechanical Engineering

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Electronic Theses and Dissertations

2020

Stainless steel

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An Investigation Of The Effect Of Contour Process Parameters On The Surface Roughness And Dimensionality Of Overhanging Features In 17-4 Stainless Steel., Katherine Schneidau Aug 2020

An Investigation Of The Effect Of Contour Process Parameters On The Surface Roughness And Dimensionality Of Overhanging Features In 17-4 Stainless Steel., Katherine Schneidau

Electronic Theses and Dissertations

The relationship between varying contour settings and part geometry provides insight into the attainable surface roughness and dimensional accuracy of parts fabricated in 17-4 stainless steel via selective laser melting (SLM). Varying the contour settings of laser power (W), scan speed (mm/s), and beam offset (mm) for unsupported inclined bars. The utilization of a coordinate measuring machine (CMM) and surface profilometer quantified the dimensional accuracy and average surface roughness (Ra) for upface, downface, and topface surfaces. Adjusting the laser power and scan speed had minimal affect to surface roughness compared to part geometry. Part dimensionality was affected by the …


Selective Laser Melting 17-4 Ph Stainless Steel And The Effect Of Varied Thermal Treatments On Fatigue Behavior., Sean Daniel Dobson May 2020

Selective Laser Melting 17-4 Ph Stainless Steel And The Effect Of Varied Thermal Treatments On Fatigue Behavior., Sean Daniel Dobson

Electronic Theses and Dissertations

Fatigue failure is the leading source of loss in industry. In order for new means of manufacturing to move towards mainstream use a complete understanding of material and mechanical behavior must be gained. This endeavor seeks to aide in that task by observing the fatigue behavior of selective laser melting (SLM) additive manufacturing (AM) specimens and the effect of differing thermal treatment conditions for an optimized AM process. Stainless steel 17-4 PH specimens were fabricated using SLM AM and thermally treated to three conditions: as-built, solutionized and hardened, and direct hardened. These specimens were characterized for material (powder quality, density, …