Engineering Commons^™

Comments On “The Principal Axes Decomposition Of Spatial Stiffness Matrices”, Shuguang Huang, Joseph M. Schimmels

Mechanical Engineering Faculty Research and Publications

A significant amount of research has been directed toward developing a more intuitive appreciation of spatial elastic behavior. Results of these analyses have been described in terms of behavior decompositions and in terms of behavior centers. In a recent paper entitled “The Principal Axes Decomposition of Spatial Stiffness Matrices” by Chen et al. (IEEE Trans. Robot., vol. 31, no. 1, pp. 191-207), a decomposition of spatial stiffness was presented, and centers of stiffness and compliance were identified. The results presented in the paper have substantial overlap with previously published results and redefine previously used terms. The objective of this communication …

Optimizing A Hammer Forging Progression For A Large Hand Tool, Edgar Espinoza

Master's Theses (2009 -)

In the forging industry of today the need for United States based companies to reduce cost and maintain or improve the quality of a product has become essential in order to remain competitive. A company such as Green Bay Drop Forge (GBDF), a manufacturer of standard and custom steel forgings, was tasked with improving the forging process of one of their large hand tool products. A large wrench, forged at GBDF was noticed to contain a large amount of flash and excessive amount of hammer blows required to forge the part. The large amounts of flash and excessive hammer blows …

Investigation Of Surface Topography Effects On Metal Flow Under Lubricated Hot Compression Of Aluminum, Justin Irvin Kurk

Master's Theses (2009 -)

An investigation was conducted to study the effects of die surface topography, specifically surface roughness and lay, on metal flow and the friction factor under lubricated hot compression. 6061-T6 aluminum rings and square bar stock specimens were compressed on H-13 tool steel platens machined with a unidirectional lay pattern to six different roughnesses between a R 10 and 240 μin. A lab based hydraulic press mounted with an experimental die set was used for all testing. Repeated trials were conducted using high temperature vegetable oil and boron nitride lubricants. Metal flow was quantified as a function of surface roughness, lay …

Health Condition Monitoring And Fault-Tolerant Operation Of Adjustable Speed Drives, Jiangbiao He

Dissertations (1934 -)

Adjustable speed drives (ASDs) have been extensively used in industrial applications over the past few decades because of their benefits of energy saving and control flexibilities. However, the wider penetration of ASD systems into industrial applications is hindered by the lack of health monitoring and fault-tolerant operation techniques, especially in safety-critical applications. In this dissertation, a comprehensive portfolio of health condition monitoring and fault-tolerant operation strategies is developed and implemented for multilevel neutral-point-clamped (NPC) power converters in ASDs. Simulations and experiments show that these techniques can improve power cycling lifetime of power transistors, on-line diagnosis of switch faults, and fault-tolerant …

Machine Design Experiments Using Gears To Foster Discovery Learning, Jonathon Earl Slightam, Mark L. Nagurka

Mechanical Engineering Faculty Research and Publications

Machine Design Experiments Using Gears to Foster Discovery Learning For the typical undergraduate engineering student the topic of gears is introduced and discussed in several courses. Early exposure may be in a physics course or in a first dynamics course,where gear pairs are presented as an idealized means to change speed ratios and torque ratios.They are used for mechanical advantage or to achieve desired speed, and the focus is usually on kinematics. Since gears have inertia they store kinetic energy and are part of the dynamic equations of motion of mechanisms and machines. For mechanical engineering students, gears are a …

The Arched Flexure Vsa: A Compact Variable Stiffness Actuator With Large Stiffness Range, Joseph M. Schimmels, Daniel Garces

Mechanical Engineering Faculty Research and Publications

The high stiffness of conventional robots is beneficial in attaining highly accurate positioning in free space. High stiffness, however, limits a robot's ability to perform constrained manipulation. Because of the high stiffness, geometric conflict between the robot and task constraints during constrained manipulation can lead to excessive forces and task failure. Variable stiffness actuators can be used to adjust the stiffness of robot joints to allow high stiffness in unconstrained directions and low stiffness in constrained directions. Two important design criteria for variable stiffness actuation are a large range of stiffness and a compact size. A new design, the Arched …

A Hybrid Controller For Stability Robustness, Performance Robustness, And Disturbance Attenuation Of A Maglev System, Feng Tian

Dissertations (1934 -)

Devices using magnetic levitation (maglev) offer the potential for friction-free, high-speed, and high-precision operation. Applications include frictionless bearings, high-speed ground transportation systems, wafer distribution systems, high-precision positioning stages, and vibration isolation tables. Maglev systems rely on feedback controllers to maintain stable levitation. Designing such feedback controllers is challenging since mathematically the electromagnetic force is nonlinear and there is no local minimum point on the levitating force function. As a result, maglev systems are open-loop unstable. Additionally, maglev systems experience disturbances and system parameter variations (uncertainties) during operation. A successful controller design for maglev system guarantees stability during levitating despite system …

Dynamic Modeling Of Human Gait Using A Model Predictive Control Approach, Jinming Sun

Dissertations (1934 -)

This dissertation aims to develop a dynamic model of human gait, especially the working principle of the central nervous system (CNS), using a novel predictive approach. Based on daily experience, it should be straightforward to understand the CNS controls human gait based on predictive control. However, a thorough human gait model using the predictive approach have not yet been explored. This dissertation aims to fill this gap. The development of such a predictive model can assist the developing of lower limb prostheses and orthoses which typically follows a trial and error approach. With the development of the predictive model, lower …

Mechatronics Design Process With Energy Optimization For Industrial Machines, Aderiano Medeiros Da Silva

Dissertations (1934 -)

The need for designing industrial machines with higher energy efficiency, reliability, flexibility, and accuracy has increased to satisfy market demand for higher productivity at reduced costs in a sustainable manner. As machines become more complex, model-based design is essential to overcome the challenges in mechatronic system design. However, a well-designed mechanical system with a well-designed and tuned control system are not sufficient for machines to operate at high-performance conditions; this also heavily depends on trajectory planning and the appropriate selection of the motors controlling the axes of the machine. In this work, a model-based design approach to properly select motors …

Verification Of A Dual-State Extended Kalman Filter With Lidar-Enabled Autonomous Hazard-Detection For Planetary Landers, Peter Joseph Jorgensen

Master's Theses (2009 -)

This thesis presents a mathematical model for a LIDAR-enabled Terrain- and Hazard-Relative Navigation sensor and the design and implementation of a dual-state extended Kalman filter. The extended Kalman filter equations are presented in summary. Mathematical models for an altimeter, a velocimeter, a star tracker, and a lidar-enabled mapping/tracking sensor are presented in depth. An explanation of the software designed for computer simulation is included. It is proved through this analysis that, when implemented as part of a well-tuned extended Kalman Filter and in combination with other sensors, the proposed model for a lidar-enabled mapping/tracking sensor significantly reduces estimation error. This …

Solid Lubrication Bearing Design Through Analytical And Empirical Vibration Analysis Of Characteristic Frequencies, Christopher A. Schultz

Master's Theses (2009 -)

Ball bearings with solid lubrication lack the damping mechanisms of oil and produce well-defined vibration characteristics based upon given geometry and speed of operation. This work takes advantage of the high signal to noise ratio in x-ray bearings and develops an algorithm to statistically track bearing performance based upon fundamental bearing theory, Monte Carlo simulation, Order Analysis, and Weibull statistics. The technique gathers vibration data solely related to the theoretical operation of a bearing, negates the background noise, and provides descriptive vibration amplitude statistics of individual bearing components for evaluation. The practical implications of the thesis described herein allow the …

Detecting Slow Wave Sleep Using A Single Eeg Signal Channel, Bo-Lin Su, Yuxi Luo, Chih-Yuan Hong, Mark L. Nagurka, Chen-Wen Yen

Mechanical Engineering Faculty Research and Publications

Background: In addition to the cost and complexity of processing multiple signal channels, manual sleep staging is also tedious, time consuming, and error-prone. The aim of this paper is to propose an automatic slow wave sleep (SWS) detection method that uses only one channel of the electroencephalography (EEG) signal.

New Method: The proposed approach distinguishes itself from previous automatic sleep staging methods by using three specially designed feature groups. The first feature group characterizes the waveform pattern of the EEG signal. The remaining two feature groups are developed to resolve the difficulties caused by interpersonal EEG signal differences.

Results and …

Analytical Modeling Of A Novel High-Q Disk Resonator For Liquid-Phase Applications, Mohomad S. Sotoudegan, Stephen M. Heinrich, Fabien Josse, Nicholas J. Nigro, Isabelle Dufour, Oliver Brand

Civil and Environmental Engineering Faculty Research and Publications

To overcome the detrimental effects of liquid environments on microelectromechanical systems resonator performance, the in-fluid vibration of a novel disk resonator supported by two electrothermally driven legs is investigated through analytical modeling and the effects of the system’s geometric/material parameters on the dynamic response are explored. The all-shear interaction device (ASID) is based on engaging the surrounding fluid primarily through shearing action. The theory comprises a continuous-system, multimodal model, and a single-degree-of-freedom model, the latter yielding simple formulas for the fundamental-mode resonant characteristics that often furnish excellent estimates to the results based on the more general model. Comparisons between theoretical …

Effect Of Nd:Yag Laser Parameters On The Penetration Depth Of A Representative Ni–Cr Dental Casting Alloy, Youssef S. Al Jabbari, Theodoros Koutsoukis, Xanthoula Barmpagadaki, Ehab A. El-Danaf, Raymond Fournelle, Spiros Zinelis

Mechanical Engineering Faculty Research and Publications

The effects of voltage and laser beam (spot) diameter on the penetration depth during laser beam welding in a representative nickel–chromium (Ni–Cr) dental alloy were the subject of this study. The cast alloy specimens were butted against each other and laser welded at their interface using various voltages (160–390 V) and spot diameters (0.2–1.8 mm) and a constant pulse duration of 10 ms. After welding, the laser beam penetration depths in the alloy were measured. The results were plotted and were statistically analyzed with a two-way ANOVA, employing voltage and spot diameter as the discriminating variables and using Holm–Sidak post …

Accelerated Life Testing To Predict Service Life And Reliability For An Appliance Door Hinge, Seunghyeon Cheon, Hyunsoo Jeong, So Young Hwang, Seokmoo Hong, Naksoo Kim, Joseph P. Domblesky

Mechanical Engineering Faculty Research and Publications

Appliance manufacturers have traditionally performed physical testing using prototypes to assess reliability and service integrity of new product designs. However, for white goods where service lives are measured in years or decades, the use of endurance testing to analyze long time reliability is uneconomical. As accelerated life testing (ALT) is more efficient and less costly than traditional reliability testing, the methodology is finding increased usage by appliance manufacturers. In the present study, a simulation-based ALT approach was used to predict the service life of a polyacetal hinge cam from a consumer refrigerator. A predictive life stress model based on cumulative …