Engineering Commons^™

Flex-16: A Large-Displacement Monolithic Compliant Rotational Hinge, Robert Mcintyre Fowler, Alex Maselli, Peter Pluimers, Spencer P. Magleby, Larry L. Howell

Faculty Publications

This paper describes the design, analysis, and testing of a large-displacement monolithic compliant rotational hinge, called the Flex-16. The Flex-16 achieves 90 of rotation from monolithic construction and is aimed for application as a compliant satellite deployment hinge. Five prototypes were fabricated from three different materials (polypropylene, titanium, and a carbon nanotube framework) on two different size scales (macro and micro). A parametric finite element model was created to rapidly analyze a variety of design identified during a configuration study. Prototypes were tested for their ability to reach 90 of rotation without failure or self collision, and for their nonlinear …