Engineering Commons^™

Origami-Inspired Sacrificial Joints For Folding Compliant Mechanisms, Todd G. Nelson, Alex Avila, Larry L. Howell, Just L. Herder, Davood Farhadi Machekposhtic

Faculty Publications

Folding is a manufacturing method which can create complex 3D geometries from flat materi- als and can be particularly useful in cost-sensitive or planar-limited fabrication applications.

This paper introduces compliant mechanisms that employ folding techniques from origami to evolve from a flat material to deployed state. We present origami-inspired sacrificial joints, joints which have mobility during assembly of the mechanism but are rigid in their final position, to create regions of high and low stiffness and the proper alignment of compliant flexures in folded mechanisms. To demonstrate the method we fold steel sheet to create some well-known and complex compliant …

Spherical Lamina Emergent Mechanisms, Samuel E. Wilding, Larry L. Howell, Spencer P. Magleby

Faculty Publications

Lamina emergent mechanisms (LEMs) are compliant mechanisms that can be manufactured from planar materials and are capable of motion out of the plane of manufacture. Spherical LEMs combine the unique motion of spherical mechanisms with the compactness and simple topology of LEMs. The fundamentals of spherical LEMs are discussed in this work. It is found that 21 of the 33 possible spherical 4R types can be spherical LEMs. A classification based on these 21 possible types is developed. This classification is used to predict motion capabilities of spherical 6R, and Equintet mechanisms. It is also applied to arrays of spherical …

Lamina Emergent Torsion (Let) Joint, Joseph O. Jacobsen, Guimin Chen, Larry L. Howell, Spencer P. Magleby

Faculty Publications

Part of the challenge in designing compliant mechanisms is finding suitable joints that provide the needed motion and force-deflection characteristics. The Lamina Emergent Torsional (LET) Joint is presented as a compliant joint suited for applications where large angular rotation is desired, but high off-axis stiffness is not as critical. The joint is introduced and the equations necessary for determining the force-deflection characteristics are presented. Since the LET Joint can be fabricated from a single planar layer, it is well suited for macro and micro applications. Illustrative examples are provided with devices fabricated from materials as diverse as steel, polypropylene, and …

Compliant High-Precision E-Quintet Ratcheting (Cheqr) Mechanism For Safety And Arming Devices, John A. Kennedy, Larry L. Howell, William Greenwood

Faculty Publications

Ratchet and pawl mechanisms are used in safety applications to provide mechanical isolation between inputs and an output to insure that extreme environmental conditions do not inadvertently allow an unexpected output. These devices have become smaller and are approaching a size regime where traditional precision components, such as precision bearings and springs, are not available. This paper introduces the Compliant High-precision E-Quintet Ratcheting (CHEQR) mechanism as a means of exploiting the advantages of compliant mechanisms to create safety devices that eliminate the need for bearings and springs. The pseudo-rigid-body model was used to design a mechanism with the desired force-deflection …

Development Of Commercially Viable Compliant Mechanisms Using The Pseudo-Rigid-Body Model: Case Studies Of Parallel Mechanisms, Christopher A. Mattson, Larry L. Howell, Spencer P. Magleby

Faculty Publications

Analysis and synthesis of compliant mechanisms has recently been the subject of significant study in the research community. This focus has led to a number of design approaches for developing compliant mechanisms. This paper describes the value of using the Pseudo-Rigid-Body Model (PRBM) to design compliant mechanisms for commercial products. Application of the PRBM is illustrated through the development of two parallel mechanisms: a bicycle derailleur and parallel-motion bicycle brakes. The PRBM allows compliant mechanisms to be modeled and analyzed as rigid-body mechanisms and significantly reduces the complexity of analysis. Mechanisms with straightforward properties are used to demonstrate the use …