Engineering Commons^™

Influence Of Forming Forces On Torsional, Tensile, And Compressive Deformation Of Paperboard Packages, Arvo Niini, Panu Tanninen, Juha Varis, Ville Leminen

Journal of Applied Packaging Research

Paperboard packages were tested mechanically to investigate influence of forming forces on torsional, tensile, and compressive deformation. The packages were paperboard trays which were press formed with different pressing forces and blank holder forces. Deformation of the trays was observed with torsion, compression, and tensile tests. A statistical analysis of test results was conducted to derive optimal forming forces. Increased pressing force yielded desirable deformation characteristics with the trays. Blank holder force had largest impact on the compressive deformation. Interaction of the pressing force and the blank holder force influenced the torsional and the compressive deformation. The optimal forming forces …

Detection And Identification Of Disturbances By Spectral Analysis Of Structure-Borne Noise During The Production Of A Sealing Seam, Felix Kruppa, Lars Meisenbach, Berend Oberdorfer Dr.-Ing., Bernd Wilke Prof. Dr.-Ing.

Journal of Applied Packaging Research

When sealing, disturbances or errors can occur that impair the quality of the sealing seam and, in the worst case, lead to leaks. It is therefore important to identify and eliminate defective packages during production and to minimize the elimination by readjusting machine parameters. The aim of this article is the clear identification of seam quality problems on a vertical forming, filling and sealing machine SVE2520 by evaluating process parameters during the manufacturing process. For this purpose, the structure-borne noise is measured for each seal in order to identify not-usual curves. These not-usual curves are related to different disturbances or …

Influence Of Pinholes On Water Vapor And Oxygen Permeation Of Packaging Foil And Films, Petri Johansson, Johanna Lahti, Jurkka Kuusipalo

Journal of Applied Packaging Research

Controlling of moisture and oxygen permeation through the packaging material is essential in most packaging applications. With multilayer structures of different barrier materials, there is possibility to create desired barrier properties to the package. The challenge is to plan appropriate barrier level, e.g. WVTR and OTR, theoretically to the package before producing the package. Furthermore, in specific packages there is a need to control the permeation e.g. respiration in vegetable packages. Typically foils and polymer films have high barrier properties, therefore, permeation can be controlled by producing artificial pinholes in these kinds of packages.

Influence of artificial pinholes in aluminium …

Optimization In The Application Of Varnishes Barrier On Cartonboard Packaging, Andre Ramalheiro De Andrade, Maria Isabel Rodrigues Phd, Eduardo Luiz Machado Phd

Journal of Applied Packaging Research

In this work adjustments in the rotogravure printing process are proposed to the varnish water vapor transmission rate (WVTR) aiming to obtain results smaller than 20g/m²/24h. One case study was used for the propositions for improvements, where focused on varnish application process in a gravure printer for an eight-printing unit cartonboard packaging, maximum printing speed of 175 m/min and a 285 g/m² weight cartonboard. The possible variables that influenced the WVTR result were selected from the technical expertise of the people involved in the project, the analysis in the printing process with the application of directed trials using experimental designs …

Evaluation Of Stretch Film Behavior During Long-Term Storage Under Different Atmospheric Conditions, Kyle Dunno, Maria Symanski

Journal of Applied Packaging Research

This study examined the post-application behavior of two 20.3 micron machine stretch films, one categorized as high-performance and one as general-performance, for thirty days while stored at either 23°C or 38°C. For each film type, the stretch film was applied to a simulated unit load to produce neutral and positive applied total stretch scenarios. The relaxation curves developed from each test indicate the relaxation rate of the films varied based on the storage condition. Observed was an average of 41% containment loss for both high-performance and general-purpose films when the simulated loads were stored at 38°C. For simulated loads stored …

Application Of Active And Edible Films Of Sodium Caseinate To Extend The Shelf-Life Of Argentine Pategrás Cheese, Brenda S. Álvarez, Natalia Damiani, Marina Czerner, Josefa F. Martucci, Liesel B. Gende

Journal of Applied Packaging Research

Argentine Pategrás cheese is one of the most popular types of cheese in Argentina. The main spoilage causes in these products are microbiological contamination and lipid rancidity. Semi-hard cheeses are usually covered with a paraffin wax that favors its preservation. When pieces are stored, cutting faces must be protected to prevent desiccation and contamination. Active biodegradable films are an alternative to the traditional materials, in particular, casein-based edible films are attractive for food applications. In the present work, active films of sodium caseinate with oregano (Origanum vulgare) and laurel (Laurus nobilis) essential oils were produced for …

Evaluation Of Biodegradability Characteristics Of Cellulose-Based Film As Per Is/Iso 14855-1, Narayan C. Saha Dr, Gaurav Madhu Dr, Diksha B. Kadu Ms

Journal of Applied Packaging Research

Biodegradable polymers (especially those derived from plant sources) begin their lifecycle as renewable resources, usually in the form of starch or cellulose. In this paper, the evaluation of biodegradability of cellulose-based polymer film under controlled composting conditions as per the guidelines of IS/ISO 14855 (Part-1) standard has been described. Microcrystalline cellulose (MCC) powder was taken as positive-control polymer. The apparatus used to analyse the degree and rate of biodegradation was developed indigenously. The validation of the biodegradability testing apparatus was also performed as per the prescribed test method given in IS/ISO 14855-1.

The Influence Of Different Packaging Materials And Atmospheric Conditions On The Properties Of Pork Rinds, Kristi Kõrge, Katrin Laos

Journal of Applied Packaging Research

Rancidity development in high fat content products is a common off-flavor flaw in snack foods. Packaging is often used to avoid spoilage and extend shelf-life. The properties of pork rinds packaged in four different packaging materials with and without nitrogen were studied during 120 days of storage (22 °C, RH 60%, absence of light). The influence of different packaging materials and atmospheric conditions on pork rinds’ water activity, hardness, crispness and rancidity development was determined. The PET/PE packaging material had lower barrier properties for the product in both atmospheric conditions compared with PP/metPP (40 and 50 μm) and PET/PETmet/PE. PP/metPP …

Experimental And Theoretical Evaluation Of The Effect Of Panel Geometry On The Failure Of Corrugated Board Panel, Takashi Takayama, Katsuhiko Saito, Akira Higashiyama

Journal of Applied Packaging Research

McKee’s formula is widely used to predict the compression strength (CS) of corrugated boxes and panels. It can accurately estimate the compression strength of boxes that are within a practical size range, but recently, larger and smaller corrugated boxes than before have been extensively developed. Therefore, there is a need for a CS prediction formula that works beyond the application range of McKee’s formula. Recent researches consider the failure mode as a combination of collapsing and buckling failure and remove the constraints and the assumptions associated with McKee’s formula. This makes it possible to more accurately estimate the CS of …

Permeability Of Oxygen And Carbon Dioxide Through Pinholes In Barrier Coatings, Petri Johansson, Johanna Lahti, Jorma Vihinen, Jurkka Kuusipalo

Journal of Applied Packaging Research

Abstract

Packaging materials are typically made of multilayer structures combining polymers, metals and inorganic materials. Multilayer structures are selected in order to optimize the thickness and performance in packaging applications. Atomic layer deposited (ALD) aluminium oxide (Al₂O₃) layer provides good barrier properties against oxygen and carbon dioxide gases i.e. permeation of gases through ALD coated polymer films will reduce remarkably. The target was to study the effect of pinholes on the oxygen and carbon dioxide permeability of ALD coated extrusion-coated packaging paper. Pinholes were artificially generated by ultra violet (UV) laser drilling through the polymer layer …

Comparison Of Organic Food Packaging In Denmark, Finland, Germany, Great Britain And Italy, Sara Paunonen, Marja Pitkänen, Mika Vähä-Nissi, Ville Leminen, Mika Kainusalmi

Journal of Applied Packaging Research

The objective of this study was to provide a snapshot of organic food assortments in supermarkets in Denmark, Finland, Germany, Great Britain, and Italy, and compare the packages used for five organic food products (eggs, meat, fish, mushrooms, berries). In addition, a comparison was made between packaging for regular and organic whole eggs. The highest number of organic products was found in the Danish supermarket. The main difference between the countries was in the use of national organic logos. Of the different food products, egg cartons had the most variation in materials and visual design. In all countries the product …

Mechanical Characterization Of Expanded Polystyrene Spheres Embed Sandwich Composites For Packaging Applications, Maheswaran R, Arockia Reemas S

Journal of Applied Packaging Research

This paper addresses on study of development of new packaging material comprising Expanded Polystyrene Spheres (EPS) embedded epoxy polymer based sandwich composites with aluminium skin. The density of the packing material is controlled by varying the volume of embedded spheres. In this study, the Flexural and Compression performance of Expanded Polystyrene Spheres (EPS) embedded polymer based sandwich composites with aluminium skin are investigated. The EPS volume percent in the core is 25% with epoxy matrix which makes the the density less than 1 g/cm3 for the composite. The fabricated Sandwich Composite are very light weight, the density is less than …

Three-Dimensional Forming Of Multi-Layered Materials: Material Heat Response And Quality Aspects, Sami-Seppo Ovaska, Pavel Geydt, Ville Leminen, Johanna Lyytikäinen, Sami Matthews, Panu Tanninen, Malte Wallmeier, Marek Hauptmann, Kaj Backfolk

Journal of Applied Packaging Research

The micro- and macrostructural changes occurring in multi-layered substrates during three-dimensional forming were studied by atomic force microscopy (AFM), scanning electron microscopy (SEM) and optical analyses. Particular attention was paid to heat-induced deformations at the interface between of polymeric coating layer and the paperboard. With excessive heat transfer, occasional delamination of polyethylene terephthalate (PET) coating from the paperboard was observed. The mechanism behind delamination was studied in detail in-situ with an AFM at temperatures relevant to the converting process. Based on the analysis, the delamination could partially be linked to the widening of the initially-existing nano-scale cracks at the coating-paperboard …

Polyestyrene And Low Density Polyethylene Oregano´S Essential Oil Functionalization For Possible Antimicrobial Active Packaging Applications, Edgar Díaz-Acosta, Claudia Rodríguez-González, Laura Valencia-Gómez, Santos Adriana Martel-Estrada, Maria Hernández-González, Hortensia Reyes-Blas, Imelda Olivas Armendáriz 1761524

Journal of Applied Packaging Research

Low density polyethylene (LDPE) and polystyrene (PS) samples were functionalized with oregano´s essential oil (OEO) for possible antimicrobial packing applications. Different concentrations of OEO were used (0.5-1.5 % v/v). Polymers were UV light irradiated during 60 min to improve the OEO adhesion through the polar groups (COOH, OH or COO-) generation on their surface. The effect of OEO different concentration on their antimicrobial activity, mechanical properties and cytotoxicity of the functionalized polymers were analyzed. All functionalized samples showed antimicrobial activity against Gram positive and Gram negative bacteria and this activity increased with OEO concentration. The addition of OEO did not …

Experimental Tests And Numerical Simulations For Failure Investigation On Corrugated Boxes Used On Household Appliance Packaging, Diego Fernandes Rodrigues, José Carlos Pereira

Journal of Applied Packaging Research

Packages made of corrugated paper are fundamental to the protection, transportation and handling of the appliance product market. During the storage and sales stages of a product, the package must resist compressive loads in different directions beyond moderate impacts. In this context, the objective of this work is to develop and implement a post-processor that allows the simultaneous analysis of two of the most common failure modes of packages made of corrugated paper: failure due to tensile or compressive stress limit, and failure due to local buckling, when the buckling of the faces of the corrugated paper between two peaks …

The Application Of The Peleg Model In Order To Obtain Completely Soluble Materials For Food Product Packaging, Roxana Puscaselu (Gheorghita), Sonia Amariei

Journal of Applied Packaging Research

The aim of this study was to create a completely hydrosoluble edible films based on biopolymers that can be used as packaging material for powdered foods.10 edible films were obtained from various mixtures of hydrocolloids (agar, starch, sodium alginate) plasticized with glycerol and water. To assess their solubility, it was used the Peleg model which confirmed that increasing the temperature of the hydration medium, increases the water absorption rate. The sample obtained from agar and starch was less hydrophilic than sample with a high amount of sodium alginate, which was completely soluble after 3 minutes maintenance in 20° water. To …

Review Of Challenges And Advances In Modification Of Food Package Headspace Gases, Ziynet Boz, Bruce A. Welt, Jeffrey K. Brecht, William Pelletier, Eric Mclamore, Gregory A. Kiker, Jason E. Butler

Journal of Applied Packaging Research

Modified Atmosphere Packaging (MAP) has been widely used as an effective way to preserve foods. Fresh produce, meat and meat products, seafood, and dairy products can benefit from modified gaseous atmospheres, which are usually achieved by reducing oxygen and increasing carbon dioxide concentrations, within limits, defined by product tolerances. MAP of fresh produce is particularly challenging because products are living and respiring. Respiration rates depend on several factors including temperature, oxygen, and carbon dioxide concentrations. Balancing package permeation with respiration is challenging, often due to limited selection of practical packaging materials. Failing to remain within tolerance limits of products leads …

Measuring The Creep Behaviour Of Corrugated Board By Cascade And Individual Test Rig, Viktoria Köstner, Jörg B. Ressel, Bernd Sadlowsky, Péter Böröcz

Journal of Applied Packaging Research

In this paper static and quasi-static test are conducted to determine the creep behaviour of corrugated board. This study shows a possible way to take the real loads occurring in container shipping into account. The aim of the measurements is to develop a new test option, which is in keeping with the loads occurring. Two test rigs have been developed and constructed for this purpose. These make it possible to measure the creep of corrugated board extremely precisely over a longer period in the aspect of climate chamber size and relative humidity (RH) distribution in the chamber. To increase the …

Communication And Biodegradable Packaging Relationship: A Paradigm For Final Disposal, Breno Luiz Ottoni, Rafael Mattos Deus, José Alcides Gobbo Junior, Ângela Maria Grossi De Carvalho, Rosane Aparecida Gomes Battistelle

Journal of Applied Packaging Research

Solid waste generation is estimated to increase from 1.3 billion to 2.2 billion tons by 2025, causing environmental, social, and consequently public health problems. The biggest problem in this regard involves the inadequate disposal of waste, and in emerging countries like Brazil, it is sorted less waste for recycling or composting. In this context, plastic packaging is more complex due to the high polymer composition, as well as low recycling rates. Bioplastics appear as alternatives because they are mostly biodegradable. Given the various functions of packaging and a systematic review of the literature, the aim of this study was to …

Morphological, Thermal And Oxygen Barrier Properties Plasticized Film Polylactic Acid, Kurniawan Yuniarto, Bruce A. Welt, Foliatini -, Hanafi -, Candra Irawan

Journal of Applied Packaging Research

Introducing plasticizer poly(ethylene glycol) (PEG400) was applied into poly(lactic acid) (PLA) to produce film matrix packaging by direct casting. Non mechanical properties were carried out plasticized PLA including morphology, crystallinity structure and degree, thermal properties and oxygen barrier properties. Plasticized PLA revealed improving surface structure of PLA film matrix form fractures and homogenous film were achieved at 5% PEG 400. Chromatogram PLA and plasticized PLA were categorized crystal structure an α-form crystal. Intercalated and exfoliated structure did not occur significantly due to dispersion PEG 400 in the matrix but indicated dispersion structure. Thermal properties did not improve plasticized PLA significantly …

Development Of Starch-Polyvinyl Alcohol (Pva) Biodegradable Film: Effect Of Cross-Linking Agent And Antimicrobials On Film Characteristics, Aniket Satish More, Chandani Sen, Madhusweta Das

Journal of Applied Packaging Research

To satisfy the need of developing eco-friendly flexible antimicrobial packaging film with minimum use of synthetic chemical ingredients, the present study examined the efficacy of citric acid (CA) as cross-linking agent and essential oils (EOs), viz., cinnamon essential oil (CEO) and oregano essential oil (OEO) as natural antimicrobials in corn starch-polyvinyl alcohol (CS-PVA) film. Compared to film prepared from filmogenic solution (FS) containing 75 kg CS+8.75 kg PVA+24.6 kg glycerol per m³ FS, film additionally containing CA at 0.07 kg/kg CS indicated 95% higher ultimate tensile strength (UTS) and 27% lower water vapor permeability (WVP). Film developed with incorporation …

Study Of Knowledge-Based System (Kbs) And Decision Making Methodologies In Materials Selection For Lightweight Aircraft Metallic Structures, Pashupati R. Adhikari, Reza Mirshams

Journal of Applied Science & Engineering Technology

This paper presents an overview of knowledge-based system (KBS) in the context of decision making methodologies used in materials selection for the design of light weight aircraft metallic structures. Overall aircraft weight reduction means substantially less fuel consumption and better efficiency. Part of the solution to this problem is to find a way to reduce overall weight of metallic structures in the aircraft. Two distinct multiple criteria decision making (MCDM) methodologies are presented with examples featuring a set of short-listed materials suitable in the design of the structures. Pre-defined constraint values, mainly mechanical properties, are employed as relevant attributes satisfying …

Effect Of Liquid Contamination On Hermeticity And Seal Strength Of Flexible Pouches With Lldpe, Francesca Delle Cese, Koushik Saha, S. Roy, Jay Singh

Journal of Applied Packaging Research

Flexible packaging is a growing successful market and the majority of flexible package applications are for the food industry. The demand for process optimization and reduced production costs, has led to an increase in flexible packaging. However, fast production lines can result in contamination in the seal area. For flexible food packaging, contamination is considered any food particle or substance trapped in the seal area. Current quality control processes can detect contamination in the seal area, but it is not determined if seal contamination affects seal quality. Oil-based and sodium based snack foods are two common categories that can be …

Film Performance Of Poly(Lactic Acid) Blends For Packaging Applications, Carlos A. Diaz, Hsunpao Y. Pao, Sungyoung Kim

Journal of Applied Packaging Research

Poly(lactic acid) (PLA), a biodegradable thermoplastic derived from renewable resources, stands out as a substitute to petroleum-based plastics. PLA based films for food packaging has been an area of both commercial and research interest within the context of sustainability. In spite of its high strength, packaging applications have been limited because PLA is more brittle than traditional oil-based plastics. Because of this, films display low tear and impact resistance and produce a loud crackling sound when manipulated. Although many studies address the toughening of PLA in the bulk, little attention has been placed on the film performance. The present study …

Occurrence Of Reverse Side Effects In Corona Treatment Of Dispersion-Coated Paperboard And Its Influence On Grease Barrier Properties, Sami-Seppo Ovaska, Ringaudas Rinkunas, Tadeusz Lozovksi, Robertas Maldzius, Jonas Sidaravicius, Leena-Sisko Johansson, Monika Österberg, Kaj Backfolk

Journal of Applied Packaging Research

The uncoated side of dispersion-barrier-coated paperboards was exposed to positive and negative direct current corona treatments in order to confirm the occurrence of backside treatment and clarify its effects on the usability of the paperboard. The main component of the coating dispersions was hydroxypropylated potato starch and the effects of talc and styrene-butadiene latex additions on backside treatment were evaluated. Coatings with a high talc proportion showed excellent initial grease resistance, but corona-induced strikethroughs caused a drastic decrease in grease penetration time. The root-mean-square roughness measurements revealed moderate surface roughening at the backside, indicating thus backside treatment. The alterations in …

Consumer Perceptions Towards Package Designs: A Cross Cultural Study, Romica Chandra Lal, Fritz Yambrach, Lucy Mcproud

Journal of Applied Packaging Research

The choice of one package or the other can be an economic decision or can be influenced by cultural acceptance or perception of individual convenience. Product package systems can be designed for one-time use or multiple-use purposes. Package perceptions in different countries typically develop from a variety of factors, including climate, lifestyle, and cultural acceptance with regard to particular products. In an increasingly global economy with multinational firms marketing products worldwide, it is important to understand the differences between consumer needs and consumer responses to product-package systems.

The objective of this research was to examine consumer perceptions of different product …

Predictive Modeling Of Oxygen Transmission Through Micro-Perforations For Packaging Applications, Ayman Abdellatief, Bruce A. Welt, Jason Butler, Eric Mclamore, Arthur Teixeira, Sanjay Shukla

Journal of Applied Packaging Research

Methods for creating precise perforations in respiring produce packaging are being increasingly adopted. Knowledge of oxygen transfer through perforated packaging and oxygen distribution in packages is necessary for successful packaging design of fresh produce. An approach to modeling perforated packaging performance was developed using a cylindrical chamber with precision perforations using Fick’s second law. The model was simulated using two techniques including Finite Element Method (FEM) using commercially available software and Finite Volume Method (FVM) through programming. Perforations were approximated as a source term in the second method. Both simulation techniques showed trends similar to experimental data.

Methods For Analyzing The Structure Of Creases In Heat Sealed Paperboard Packages, Ville Leminen, Petri Mäkelä, Panu Tanninen, Juha Varis

Journal of Applied Packaging Research

Press-forming of paperboard has been previously studied by several authors. A point of interest regarding gas tight heat sealing of the packages are the creases in the package. The objective of this article was to study and compare different microscopic imaging methods to research an optimal imaging method for the formation of creases in the press-forming process of polymer coated paperboard trays. The studied methods were: Scanning electrode microscopy (SEM), X-ray Microtomography, Optical light microscopy and Polarized light microscopy. All four tested methods delivered clear images. Casting of the samples in an acrylic resin and light microscope imaging was found …

Effect Of Plasticizer On Oxygen Permeability Of Cast Polylactic Acid (Pla) Films Determined Using Dynamic Accumulation Method, Kurniawan Yuniarto, Bruce A. Welt, Aris Purwanto, Hadi Karia Purwadaria, Ayman Abdellatief, Titi C. Sunarti, Setyo Purwanto

Journal of Applied Packaging Research

Polylactic acid (PLA) is becoming an increasingly important biopolymer for packaging applications. PLA brittleness limits its applicability. This study evaluated PLA properties with increasing amounts of added polyethylene glycol (PEG) plasticizer. Oxygen transmission rate (OTR) of cast films was determined using the newly available Dynamic Accumulation (DA) method. Arrhenius temperature sensitivity of OTR and polymer Permeability was also determined. Permeability of neat PLA is 4.848 ml mm (STP)/m² s kPa; hence, 4.84 ml mm (STP)/m² s kPa, 4.07 ml mm (STP)/m² s kPa and 5.42 ml mm (STP)/m² s kPa by adding PEG 1 %, 5% …

Effects Of Temperature And Humidity On The Barrier Properties Of Biaxially-Oriented Polypropylene And Polyvinyl Alcohol Films, Chen Mo, Wang Yuan, Wang Lei, Yin Shijiu

Journal of Applied Packaging Research

The goal of this work was to study the effects of relative humidity (RH) and temperature on the barrier properties of biaxially-oriented polyvinyl alcohol (BOVLON) and polypropylene (BOPP) films. The water vapor transmission rate (WVTR) and the oxygen transmission rate (OTR) of the BOVLON and BOPP films were determined with MOCON PERMATRAN-W and MOCON OX-TRAN at 10℃-40℃ and 35%-90% RH. The results indicated that RH and temperature had different influence on the WVTR and OTR of the BOVLON and PP films. The OTR and WVTR values of the BOVLON films increase both exponentially with RH. Their WVTR values increase exponentially …