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Materials Science and Engineering
Materials Science and Engineering Faculty Research & Creative Works
- Keyword
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- Distributed Sensing (2)
- Optical Fiber (2)
- Optical Frequency Domain Reflectometry (2)
- Temperature Sensor (2)
- Age Hardening (1)
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- Aluminum Alloy (1)
- B2 (1)
- Borosilicate glass (1)
- COVID-19 (Disease) (1)
- Cathodoluminescence (1)
- Ceramic core (1)
- Chalcogenide glass-ceramics (1)
- Characterization (1)
- Classification (1)
- Data-science (1)
- Densification (1)
- Directional Solidification (1)
- Effective fracture toughness (1)
- Engineered microarchitecture (1)
- Fe-Mn-Al-C (1)
- Fibrous monoliths (1)
- Finite-Element model (1)
- Gradient refractive index (1)
- Heat treatment (1)
- HfO /ZrO 2 2 (1)
- High-level waste glass (1)
- Hot Ductility (1)
- Hot Tearing (1)
- Hot Tensile Tests (1)
- Hot pressing (1)
Articles 1 - 19 of 19
Full-Text Articles in Engineering
An Overview Of Ceramic Molds For Investment Casting Of Nickel Superalloys, Janos E. Kanyo, Stefan Schafföner, R. Sharon Uwanyuze, Kaitlynn S. Leary
An Overview Of Ceramic Molds For Investment Casting Of Nickel Superalloys, Janos E. Kanyo, Stefan Schafföner, R. Sharon Uwanyuze, Kaitlynn S. Leary
Materials Science and Engineering Faculty Research & Creative Works
Accelerating advancements in technological systems have demonstrated a need for alloys with drastically improved thermomechanical and chemical properties, called superalloys. Ceramic molds are typically used in near-net shape investment casting processes of superalloy components due to their chemical inertness and high-temperature capabilities. Ceramic molds, however, often suffer from shortcomings in vital properties including flexural strength, thermal shock resistance, permeability, dimensional stability, corrosion resistance, and leachability, which have restricted their ability to adequately process modern alloy castings. This study analyses these limitations and illustrates how to address them, particularly regarding ceramic mold and slurry design, processing of shells and cores, material …
Optimization And Characterization Of Novel Injection Molding Process For Metal Matrix Syntactic Foams, Myranda Spratt, Joseph William Newkirk
Optimization And Characterization Of Novel Injection Molding Process For Metal Matrix Syntactic Foams, Myranda Spratt, Joseph William Newkirk
Materials Science and Engineering Faculty Research & Creative Works
Metal matrix syntactic foams are particulate composites comprised of hollow or porous particles embedded in a metal matrix. These composites are difficult to manufacture due primarily to the lightweight, relatively fragile filler material. In this work, an injection molding process was developed for metal matrix syntactic foams. First, an aqueous binder was optimized for low-pressure injection molding. A mixture model was used to optimize the composition of the binder to achieve the highest relative density. The model predicted the maximum relative density was at a binder composition (in vol.%) of 7% agar, 4% glycerin, and 89% water. Second, this binder …
Effects Of Inert Additives On Cyclotrimethylene-Trinitramine (Rdx)/Trinitrotoluene (Tnt) Detonation Parameters To Predict Detonation Synthesis Phase Production, Martin Langenderfer, William Fahrenholtz, Catherine E. Johnson
Effects Of Inert Additives On Cyclotrimethylene-Trinitramine (Rdx)/Trinitrotoluene (Tnt) Detonation Parameters To Predict Detonation Synthesis Phase Production, Martin Langenderfer, William Fahrenholtz, Catherine E. Johnson
Materials Science and Engineering Faculty Research & Creative Works
A methodology was developed to predict pressure and temperature regimes achieved during detonation of RDX/TNT compositions with inert granular inclusions. The predicted pressures and temperatures are used as inputs for thermochemical simulations to design detonation synthesis experiments that utilize shock-induced chemical reactions to produce ceramic nanomaterials. This study computationally assessed the effects of inert spherical sand inclusions and porosity produced by inert additives on the sensitivity of the explosive composition during the shock-to-detonation transition using a limited scope approach through Lee-Tarver ignition and growth modeling. On the continuum scale, the effects of inert additives on pressure generation behind the detonation …
Framing Energy And Minerals For Future Pathways, Michelle Michot Foss, Michael S. Moats, Kwame Awuah-Offei
Framing Energy And Minerals For Future Pathways, Michelle Michot Foss, Michael S. Moats, Kwame Awuah-Offei
Materials Science and Engineering Faculty Research & Creative Works
We present a challenge for Group of Twenty (G20) discussions that entails (1) greater awareness of the role of non-fuel minerals in the global economy overall, but specifically in the energy sector; and (2) the introduction and acceleration of alternative energy sources and technologies. We focus on chemical battery energy storage, given its prominence in all views and outlooks of energy futures, especially for mobility. We present recommendations for G20 discussions and actions on battery materials, and the crucial underlying supply chains for mineral commodities.
Microstructural Influence On Mechanical Properties Of A Lightweight Ultrahigh Strength Fe-18mn-10al-0.9c-5ni (Wt%) Steel, Michael Piston, Laura Bartlett, Krista R. Limmer, Daniel M. Field
Microstructural Influence On Mechanical Properties Of A Lightweight Ultrahigh Strength Fe-18mn-10al-0.9c-5ni (Wt%) Steel, Michael Piston, Laura Bartlett, Krista R. Limmer, Daniel M. Field
Materials Science and Engineering Faculty Research & Creative Works
This study evaluates the role of thermomechanical processing and heat treatment on the microstructure and mechanical properties of a hot rolled, annealed, and aged Fe-18Mn-10Al-0.9C-5Ni (wt%) steel. The steel exhibited rapid age hardening kinetics when aged in the temperature range of 500-600 ⁰C for up to 50 h, which has been shown in other work to be the result of B2 ordering in the ferrite and K-carbide precipitation within the austenite matrix. The ultimate tensile strength increased from 1120 MPa in the annealed condition to 1230 MPa after 2 h of aging at 570 ⁰C. Charpy V-notch toughness was evaluated …
Peritectic Behavior Detection In The Fe-C-Mn-Al-Si Steel System Using Fiber Optic Temperature Mapping, Muhammad Roman, Damilola Balogun, Rex E. Gerald Ii, Laura Bartlett, Jie Huang, Ronald J. O'Malley
Peritectic Behavior Detection In The Fe-C-Mn-Al-Si Steel System Using Fiber Optic Temperature Mapping, Muhammad Roman, Damilola Balogun, Rex E. Gerald Ii, Laura Bartlett, Jie Huang, Ronald J. O'Malley
Materials Science and Engineering Faculty Research & Creative Works
Peritectic reactions can cause surface defects and breakouts in continuous casting and the peritectic region is often avoided by adjusting the chemical composition of the steel to cast outside of the peritectic sensitivity range. However, the combined effects of C, Mn, Al, and Si on the boundaries that map peritectic region are still disputed for many advanced high strength steel grades. An apparatus for performing controlled solidification experiments is being developed to characterize the effects of chemical composition on the uniformity of shell growth during solidification using a copper chill mold with an embedded fiber-optic temperature sensor that enables high …
Interactions Between Dry Vibratable Tundish Linings And Steel Melts, Tyler M. Richards, Ronald J. O'Malley, Jeffrey D. Smith, Todd P. Sander
Interactions Between Dry Vibratable Tundish Linings And Steel Melts, Tyler M. Richards, Ronald J. O'Malley, Jeffrey D. Smith, Todd P. Sander
Materials Science and Engineering Faculty Research & Creative Works
Interactions between two tundish working linings and molten steel were investigated using industrial samples and laboratory testing. Periclase-based dry vibe linings from two production facilities were sampled and examined after casting: one containing 30 wt.% olivine and one without olivine. Cathodoluminescence imaging, secondary electron microscopy, energydispersive spectroscopy and x-ray diffraction analysis were performed to characterize the interactions. An experiment was developed to replicate the conditions found in a production tundish on the laboratory scale. Results comparing interactions observed in laboratory lining tests and commercial lining samples for the two lining materials are presented and discussed.
New Experimental Apparatus To Investigate Hot Tearing Behavior In Steel, Yanru Lu, Laura Bartlett, Ronald J. O'Malley, Semen Naumovich Lekakh, Mario F. Buchely
New Experimental Apparatus To Investigate Hot Tearing Behavior In Steel, Yanru Lu, Laura Bartlett, Ronald J. O'Malley, Semen Naumovich Lekakh, Mario F. Buchely
Materials Science and Engineering Faculty Research & Creative Works
Hot tearing is a complex thermomechanical phenomenon occurring in the semi-solid region. Strain in this region can induce cracking and localized alloying element segregation. An apparatus for investigating hot tearing was developed utilizing a servo-motor controlled cylinder to apply a pre-determined amount of strain to the solidifying shell. A special mold was developed using filling and solidification modeling to ensure that dendrite growth was perpendicular to applied strain. A computer-automated system was utilized to control the strain and strain rate and measure the force and displacement. Solidification experiments utilizing AISI 1020 steel validated the apparatus capabilities and optimized testing parameters.
The Influence Of Ti, Nb And V On The Hot Ductility Of As-Cast Microalloyed Steels, Madhuri Varadarajan, Laura Bartlett, Ronald J. O'Malley, Semen Naumovich Lekakh
The Influence Of Ti, Nb And V On The Hot Ductility Of As-Cast Microalloyed Steels, Madhuri Varadarajan, Laura Bartlett, Ronald J. O'Malley, Semen Naumovich Lekakh
Materials Science and Engineering Faculty Research & Creative Works
Microalloying with Ti, Nb and V, both individually and in combination, is a common method for producing steels with high strength and toughness. However, interaction with other elements and impurities can lead to cracking during continuous casting and rolling. The hot ductility of commercially cast V, Nb and Nb-V-Ti steels has been investigated using two experimental methods: tensile testing utilizing a servo-hydraulic load frame with a resistance furnace and thermomechanical testing using rapid joule heating. The temperature-dependent ductility of these steels is compared for both test methods. Factors that influence the ductility of these steels are discussed.
Scale Formation On 430 Stainless Steel In A Simulated Slab Combustion Reheat Furnace Atmosphere, Richard Osei, Semen Naumovich Lekakh, Ronald J. O'Malley
Scale Formation On 430 Stainless Steel In A Simulated Slab Combustion Reheat Furnace Atmosphere, Richard Osei, Semen Naumovich Lekakh, Ronald J. O'Malley
Materials Science and Engineering Faculty Research & Creative Works
Scale formed during slab reheating can be difficult to remove by high-pressure descaling, having a negative impact hot roll surface quality. A large-capacity thermogravimetric apparatus that replicates the combustion atmosphere and temperature in a slab reheat furnace was used to investigate scale formation on 430 stainless steel. Effects of reheating parameters (temperature, time and atmosphere) on oxidation kinetics were investigated. Oxidized samples were characterized by scanning electron microscopy, Raman spectroscopy and x-ray diffraction to document the microstructure and morphology of scale. Mechanisms for the formation of multi-layered oxide structures that complicate oxidation kinetics and scale removal are discussed.
A Modified Johnson-Cook Model Incorporating The Effect Of Grain Size On Flow Stress, S. Ganguly, Mario F. Buchely, K. Chandrashekhara, Semen Naumovich Lekakh, Ronald J. O'Malley
A Modified Johnson-Cook Model Incorporating The Effect Of Grain Size On Flow Stress, S. Ganguly, Mario F. Buchely, K. Chandrashekhara, Semen Naumovich Lekakh, Ronald J. O'Malley
Materials Science and Engineering Faculty Research & Creative Works
The mechanical properties of steel are influenced by grain size, which can change through mechanisms such as nucleation and growth at elevated temperatures. However, the classic Johnson-Cook model that is widely used in hot deformation simulations does not consider the effect of grain size on flow stress. In this study, the Johnson-Cook model was modified to incorporate the effects of austenite grain size on flow stress. A finite element model was employed to characterize the effects of grain size on the flow stress for different steel grades over a range of temperatures (900⁰ to 1300⁰). Simulation results show good agreement …
A Data-Driven Approach For Predicting Nepheline Crystallization In High-Level Waste Glasses, Irmak Sargin, Charmayne E. Lonergan, John D. Vienna, John S. Mccloy, Scott P. Beckman
A Data-Driven Approach For Predicting Nepheline Crystallization In High-Level Waste Glasses, Irmak Sargin, Charmayne E. Lonergan, John D. Vienna, John S. Mccloy, Scott P. Beckman
Materials Science and Engineering Faculty Research & Creative Works
High-level waste (HLW) glasses with high alumina content are prone to nepheline crystallization during the slow canister cooling that is experienced during large-scale production. Because of its detrimental effects on glass durability, nepheline (NaAlSiO4) precipitation must be avoided; however, developing robust, predictive models for nepheline crystallization behavior in compositionally complex HLW glasses is difficult. Using overly conservative constraints to predict nepheline formation can limit the waste loading to lower than the achievable capacity. In this study, a robust data-driven model using five compositional features has been developed to predict nepheline formation. A new descriptor is introduced called the …
A Spatially Distributed Fiber-Optic Temperature Sensor For Applications In The Steel Industry, Muhammad Roman, Damilola Balogun, Yiyang Zuang, Rex E. Gerald Ii, Laura Bartlett, Ronald J. O'Malley, Jie Huang
A Spatially Distributed Fiber-Optic Temperature Sensor For Applications In The Steel Industry, Muhammad Roman, Damilola Balogun, Yiyang Zuang, Rex E. Gerald Ii, Laura Bartlett, Ronald J. O'Malley, Jie Huang
Materials Science and Engineering Faculty Research & Creative Works
This paper presents a spatially distributed fiber-optic sensor system designed for demanding applications, like temperature measurements in the steel industry. The sensor system employed optical frequency domain reflectometry (OFDR) to interrogate Rayleigh backscattering signals in single-mode optical fibers. Temperature measurements employing the OFDR system were compared with conventional thermocouple measurements, accentuating the spatially distributed sensing capability of the fiber-optic system. Experiments were designed and conducted to test the spatial thermal mapping capability of the fiber-optic temperature measurement system. Experimental simulations provided evidence that the optical fiber system could resolve closely spaced temperature features, due to the high spatial resolution and …
Predicting Effective Fracture Toughness Of Zrb₂-Based Ultra-High Temperature Ceramics By Phase-Field Modeling, Arezoo Emdadi, Jeremy Lee Watts, William Fahrenholtz, Greg Hilmas, Mohsen Asle Zaeem
Predicting Effective Fracture Toughness Of Zrb₂-Based Ultra-High Temperature Ceramics By Phase-Field Modeling, Arezoo Emdadi, Jeremy Lee Watts, William Fahrenholtz, Greg Hilmas, Mohsen Asle Zaeem
Materials Science and Engineering Faculty Research & Creative Works
The effective fracture toughness (EFT) of ZrB2-C ceramics with different engineered microarchitectures was numerically evaluated by phase-field modeling. To verify the model, fibrous monoliths (elongated hexagonal ZrB2-rich cells in a continuous C-rich matrix) with different volume fractions of a C-rich phase were considered. Architectures containing 10 and 30 vol% of C-rich phase showed EFT values about 42% more than that of pure ZrB2. Increasing the C-rich phase to 50 vol%, dropped toughness significantly, which is in agreement with the experimental results. Replacing hexagonal cells with cylindrical, triangular, or square cells of the same cross-sectional …
Resistive Switching In Atomic Layer Deposited Hfo2/Zro2 Nanolayer Stacks, Lin Tang, Hiraku Maruyama, Taihao Han, Juan C. Nino, Yonghong Chen, Dou Zhang
Resistive Switching In Atomic Layer Deposited Hfo2/Zro2 Nanolayer Stacks, Lin Tang, Hiraku Maruyama, Taihao Han, Juan C. Nino, Yonghong Chen, Dou Zhang
Materials Science and Engineering Faculty Research & Creative Works
The resistive switching properties of HfO2/ZrO2 nanolayers with the total thickness of 16 nm prepared using atomic layer deposition (ALD) were investigated. Current-voltage behavior, pulse time mode measurement, retention and endurance tests were carried out to characterize the memristive (memory-resistive) properties. Resistive switching was observed in all nanolayer stacks, and the set voltage (Vset) decreased with increasing the number of layers (i.e., increasing number of hafnia-zirconia interfaces). Grazing incidence x-ray diffraction (GI-XRD) results demonstrate that the hafnia transforms from monoclinic to orthorhombic crystal structure during the post metallization annealing. Shifts in the binding energy of the x-ray …
Thermal Properties Of Sodium Borosilicate Glasses As A Function Of Sulfur Content, Jason M. Lonergan, Charmayne Lonergan, Joshua Silverstein, Pornsinee Cholsaipant, John Mccloy
Thermal Properties Of Sodium Borosilicate Glasses As A Function Of Sulfur Content, Jason M. Lonergan, Charmayne Lonergan, Joshua Silverstein, Pornsinee Cholsaipant, John Mccloy
Materials Science and Engineering Faculty Research & Creative Works
Sulfur trioxide (SO3) additions, up to 3.0 mass%, were systematically investigated for effects on the physical properties of sodium borosilicate glass melted in air, with a sulfur-free composition of 50SiO2–10Al2O3–12B2O3–21Na2O–7CaO (mass%). Solubility measurements, using electron microscopy chemical analysis, determined the maximum loading to be ~1.2 mass% SO3. It was found that measured sulfur (here as sulfate) additions up to 1.18 mass% increased the glass transition temperature by 3%, thermal diffusivity by 11%, heat capacity by 10%, and thermal conductivity by 20%, and decreased the …
Monolithic Chalcogenide Optical Nanocomposites Enable Infrared System Innovation: Gradient Refractive Index Optics, Myungkoo Kang, Laura Sisken, Charmayne Lonergan, Andrew Buff, Anupama Yadav, Claudia Goncalves, Cesar Blanco, Peter Wachtel, J. David Musgraves, Alexej V. Pogrebnyakov, Erwan Baleine, Clara Rivero-Baleine, Theresa S. Mayer, Carlo G. Pantano, Kathleen A. Richardson
Monolithic Chalcogenide Optical Nanocomposites Enable Infrared System Innovation: Gradient Refractive Index Optics, Myungkoo Kang, Laura Sisken, Charmayne Lonergan, Andrew Buff, Anupama Yadav, Claudia Goncalves, Cesar Blanco, Peter Wachtel, J. David Musgraves, Alexej V. Pogrebnyakov, Erwan Baleine, Clara Rivero-Baleine, Theresa S. Mayer, Carlo G. Pantano, Kathleen A. Richardson
Materials Science and Engineering Faculty Research & Creative Works
The size and weight of conventional imaging systems is defined by costly non-planar lenses and the complex lens assemblies required to minimize optical aberrations. The ability to engineer gradient refractive index (GRIN) optics has the potential to overcome constraints of traditional homogeneous lenses by reducing the number of components in optical systems. Here, an innovative strategy to realize this goal based on monolithic GRIN media created in Ge-As-Se-Pb chalcogenide infrared nanocomposites is presented. A gradient heat treatment to spatially modulate the volume fraction of high refractive index Pb-rich nanocrystals within a glass matrix is utilized, providing a GRIN profile while …
Cyclic Regeneration Of Nanostructured Composites For Catalytic Applications, Fatih Dogan
Cyclic Regeneration Of Nanostructured Composites For Catalytic Applications, Fatih Dogan
Materials Science and Engineering Faculty Research & Creative Works
A cermet catalyst material, defining a matrix having interconnected open pores, the matrix selected from the group consisting of YSZ and CGO and defining a substrate, a ceramic coating having a general formula AyBnOx at least partially coating the pores, and a plurality of metal particles A at least partially embedded in the ceramic coating. A is selected from the group consisting of Co, Cu, Ce, Ni, Ti, and combinations thereof and B is selected from the group consisting of Mo, W, Ce, and combinations thereof. When the coating is in a first oxidizing atmosphere …
Densification Of Ultra-Refractory Transition Metal Diboride Ceramics, William Fahrenholtz, Greg Hilmas, Ruixing Li
Densification Of Ultra-Refractory Transition Metal Diboride Ceramics, William Fahrenholtz, Greg Hilmas, Ruixing Li
Materials Science and Engineering Faculty Research & Creative Works
The densification behavior of transition metal diboride compounds was reviewed with emphasis on ZrB2 and HfB2. These compounds are considered ultra-high temperature ceramics because they have melting temperatures above 3000°C. Densification of transition metal diborides is difficult due to their strong covalent bonding, which results in extremely high melting temperatures and low self-diffusion coefficients. In addition, oxide impurities present on the surface of powder particles promotes coarsening, which further inhibits densification. Studies prior to the 1990s predominantly used hot pressing for densification. Those reports revealed densification mechanisms and identified that oxygen impurity contents below about 0.5 wt% …