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Materials Science and Engineering

University of South Florida

3-D printing

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Engineered Nanocomposite Materials For Microwave/Millimeter-Wave Applications Of Fused Deposition Modeling, Juan De Dios Castro Mar 2017

Engineered Nanocomposite Materials For Microwave/Millimeter-Wave Applications Of Fused Deposition Modeling, Juan De Dios Castro

USF Tampa Graduate Theses and Dissertations

A variety of high-permittivity (high-k) and low-loss ceramic-thermoplastic composite materials as fused deposition modeling (FDM) feedstock, based on cyclo-olefin polymer (COP) embedded with sintered ceramic fillers, have been developed and investigated for direct digital manufacturing (DDM) of microwave components. The composites presented in this dissertation use a high-temperature sintering process up to 1500°C to further enhance the dielectric properties of the ceramic fillers. The electromagnetic (EM) properties of these newly developed FDM composites were characterized up to the Ku-band by using the cavity perturbation technique. Several models for prediction of the effective relative dielectric permittivity of composites based …