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Materials Science and Engineering

Missouri University of Science and Technology

Series

2022

Additive Manufacturing

Articles 1 - 3 of 3

Full-Text Articles in Engineering

Tini-Based Bi-Metallic Shape-Memory Alloy By Laser-Directed Energy Deposition, Yitao Chen, Cesar Ortiz Rios, Braden Mclain, Joseph William Newkirk, Frank W. Liou Jun 2022

Tini-Based Bi-Metallic Shape-Memory Alloy By Laser-Directed Energy Deposition, Yitao Chen, Cesar Ortiz Rios, Braden Mclain, Joseph William Newkirk, Frank W. Liou

Materials Science and Engineering Faculty Research & Creative Works

In this study, laser-directed energy deposition was applied to build a Ti-rich ternary Ti-Ni-Cu shape-memory alloy onto a TiNi shape-memory alloy substrate to realize the joining of the multifunctional bi-metallic shape-memory alloy structure. The cost-effective Ti, Ni, and Cu elemental powder blend was used for raw materials. Various material characterization approaches were applied to reveal different material properties in two sections. The as-fabricated Ti-Ni-Cu alloy microstructure has the TiNi phase as the matrix with Ti2Ni secondary precipitates. The hardness shows no high values indicating that the major phase is not hard intermetallics. A bonding strength of 569.1 MPa …


Quasi-Static Multifunctional Characterization Of 3d-Printed Carbon Fiber Composites For Compressive-Electrical Properties, Ritesh Ghimire, Frank W. Liou Jan 2022

Quasi-Static Multifunctional Characterization Of 3d-Printed Carbon Fiber Composites For Compressive-Electrical Properties, Ritesh Ghimire, Frank W. Liou

Mechanical and Aerospace Engineering Faculty Research & Creative Works

Multifunctional carbon fiber composites provide promising results such as high strength-to-weight ratio, thermal and electrical conductivity, high-intensity radiated field, etc. for aerospace applications. Tailoring the electrical and structural properties of 3D-printed composites is the critical step for multifunctional performance. This paper presents a novel method for evaluating the effects of the coating material system on the continuous carbon fiber strand on the multifunctional properties of 3D-printed composites and the material's microstructure. A new method was proposed for the quasi-static characterization of the Compressive-Electrical properties on the additively manufactured continuous carbon fiber solid laminate composites. In this paper, compressive and electrical …


Uncertainties Induced By Processing Parameter Variation In Selective Laser Melting Of Ti6al4v Revealed By In-Situ X-Ray Imaging, Zachary A. Young, Meelap M. Coday, Qilin Guo, Minglei Qu, S. Mohammad H. Hojjatzadeh, Luis I. Escano, Kamel Fezzaa, Tao Sun, Lianyi Chen Jan 2022

Uncertainties Induced By Processing Parameter Variation In Selective Laser Melting Of Ti6al4v Revealed By In-Situ X-Ray Imaging, Zachary A. Young, Meelap M. Coday, Qilin Guo, Minglei Qu, S. Mohammad H. Hojjatzadeh, Luis I. Escano, Kamel Fezzaa, Tao Sun, Lianyi Chen

Mechanical and Aerospace Engineering Faculty Research & Creative Works

Selective laser melting (SLM) additive manufacturing (AM) exhibits uncertainties, where variations in build quality are present despite utilizing the same optimized processing parameters. In this work, we identify the sources of uncertainty in SLM process by in-situ characterization of SLM dynamics induced by small variations in processing parameters. We show that variations in the laser beam size, laser power, laser scan speed, and powder layer thickness result in significant variations in the depression zone, melt pool, and spatter behavior. On average, a small deviation of only ~5% from the optimized/reference laser processing parameter resulted in a ~10% or greater change …