Engineering Commons^™

Grinding And Super-Finishing Test Machine Project, Michael Simon

Williams Honors College, Honors Research Projects

A research project in The University of Akron to study grinding and super-finishing of silicon nitride ceramic was initiated by Dr. Siamak Farhad and sponsored by the Timken Company, with the assistance of undergraduate students Michael Simon, Ryan Hosso and Mathew Rozmajzl. The study required analysis of forces and scratches generated during grinding processes of silicon nitride samples. A testing assembly was designed and constructed to record the forces generated during grinding and super-finishing of silicon nitride samples in a computer-numerical-control machine. Silicon nitride samples were subjected to desired grinding and super-finishing operations and all forces generated during the process …

Automated Runout Measurement Tool, Ethan Tisch

Williams Honors College, Honors Research Projects

A new measurement process and tool is to be developed to improve the existing method for measuring runout on the commutators of brushed DC product.

After an armature is manufactured, the commutator is inspected by placing the completed rotor assembly in one of several non-standard measurement fixtures. An indicator is then positioned on the commutator. A trained operator proceeds to rotate the armature while taking runout and bar-to-bar measurement at various positions along the length of the commutator.

This existing process is slow, costly, and unreliable. For these reasons, there is substantial economic pressure to develop a superior method for …

Automation Of Non-Destructive Testing Techiniques Used For Finding Defects, Bhanu Singh

All Theses

This master thesis focuses on the automation and fusion of non-destructive testing methods. The research includes the fusion of non-destructive testing methods done with infrared micro-bolometer and ultrasonic transducers. A control system which utilized mechanical, electrical, electronic systems and computer aided technologies was developed. Conveyor belt system, PLC (programmable logic controller), XYZ mechanism and different sensors were utilized to automate the process of capturing images and a communication link was set up between thermal camera and system that controls the ultrasonic testing apparatus, to integrate the two techniques. The test results from the thermal camera were utilized in ultrasonic testing. …