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Electrical and Computer Engineering

University of Kentucky

Coreless machines

Publication Year

Articles 1 - 4 of 4

Full-Text Articles in Engineering

Torque And Power Capabilities Of Coreless Axial Flux Machines With Surface Pms And Halbach Array Rotors, Yaser Chulaee, Donovin Lewis, Matin Vatani, John F. Eastham, Dan Ionel May 2023

Torque And Power Capabilities Of Coreless Axial Flux Machines With Surface Pms And Halbach Array Rotors, Yaser Chulaee, Donovin Lewis, Matin Vatani, John F. Eastham, Dan Ionel

Power and Energy Institute of Kentucky Faculty Publications

This paper investigates employing a Halbach PM rotor array to increase torque and power density within coreless axial flux permanent magnet (AFPM) machines. Analytical and 2/3-dimensional finite element analysis (FEA) methods are developed to study torque and power capabilities within an example double-rotor, single-stator coreless AFPM machine with a PCB stator. Compared to a surface PM topology of the same mass and volume, employing a Halbach array increases torque density by as much as 30% through increased airgap flux density amplitude. Multiple parametric studies are performed to explore methods of increasing torque and power density while employing Halbach arrays combined …


Circulating And Eddy Current Losses In Coreless Axial Flux Pm Machine Stators With Pcb Windings, Yaser Chulaee, Donovin Lewis, Ali Mohammadi, Greg Heins, Dean Patterson, Dan Ionel Jan 2023

Circulating And Eddy Current Losses In Coreless Axial Flux Pm Machine Stators With Pcb Windings, Yaser Chulaee, Donovin Lewis, Ali Mohammadi, Greg Heins, Dean Patterson, Dan Ionel

Power and Energy Institute of Kentucky Faculty Publications

Printed circuit board (PCB) stators in coreless axial flux permanent magnet (AFPM) machines have been proposed, designed, and studied for use in multiple industries due to their design flexibility and reduction of manufacturing costs, volume, and weight compared to conventional stators. This paper investigates mechanisms and methods of approximating open circuit losses in PCB stators within example wave and spiral winding topologies for a dual rotor, single stator configuration using 3D FEA, analytical hybrid techniques and experiments. The effect of rotor magnet shape, end winding, and active conductor geometry on eddy currents is studied, and some mitigation techniques are proposed. …


Design Optimization And Experimental Study Of Coreless Axial-Flux Pm Machines With Wave Winding Pcb Stators, Peng Han, Damien Lawhorn, Yaser Chulaee, Donovin Lewis, Greg Heins, Dan M. Ionel Oct 2021

Design Optimization And Experimental Study Of Coreless Axial-Flux Pm Machines With Wave Winding Pcb Stators, Peng Han, Damien Lawhorn, Yaser Chulaee, Donovin Lewis, Greg Heins, Dan M. Ionel

Power and Energy Institute of Kentucky Faculty Publications

This paper presents a systematic design optimization and experimental study of coreless axial-flux permanent magnet (AFPM) machines with wave winding printed circuit board (PCB) stators. Existing PCB winding configurations are briefly reviewed and compared to serve as a performance reference. A new concept –the “macro coil”– is proposed to model PCB stator windings in 3D finite element analysis (FEA) to facilitate large-scale multi-objective optimization with the winding eddy current losses evaluated in each design candidate. The detailed trace-by-trace model for a selected optimal design is then built to check the voltage difference between parallel paths and the resulting circulating currents. …


Electric Drives With Wide Bandgap Devices For Two-Phase Very Low Inductance Machines, Yibin Zhang, Damien Lawhorn, Peng Han, Aaron M. Cramer, Dan M. Ionel Oct 2020

Electric Drives With Wide Bandgap Devices For Two-Phase Very Low Inductance Machines, Yibin Zhang, Damien Lawhorn, Peng Han, Aaron M. Cramer, Dan M. Ionel

Power and Energy Institute of Kentucky Faculty Publications

Slotless and coreless machines with low inductance and low core losses are attractive for high speed and high power density applications. With the increase in fundamental frequency, typical drive implementations using conventional silicon-based devices are performance limited and also produce large current and torque ripples. This paper presents a systematic study of proposed drive configurations implemented with wide bandgap (WBG) devices in order to mitigate such issues for 2-phase very low inductance machines. Two inverter topologies, i.e., a dual H-bridge inverter with maximum redundancy and survivability and a 3-leg inverter for reduced cost, are considered. Feasible modulation schemes are derived …