Engineering Commons^™

Revised Load Rating Procedures For Deteriorated Prestressed Concrete Beams, Alex Stripsky, Sergio F. Brena, Jessica Boakye, Scott A. Civjan, Simos Gerasimidis

Structural Engineering and Mechanics Research Reports

The first prestressed concrete bridge in the United States was built in the early 1950s. Since then, several typical sections have been developed for use in bridge construction including I-beams, deck slabs, box beams, double tees, etc. In bridges under aggressive environments, corrosion deterioration of prestressing strands and stirrups has occurred creating challenges associated with determining the strength of deteriorated existing bridge sections. The MassDOT LRFD Bridge Manual includes provisions to estimate strength of corrosion deteriorated prestressed concrete box beams allowing engineers to calculate the load rating of these types of bridges. The provisions are based on the observed condition …

Probabilistic Prediction Model For Rc Bond Failure Mode, Ahmad Soraghi, Qindan Huang

Civil and Environmental Engineering Faculty Research and Publications

Adequate rebar-concrete bonding is crucial to ensure the reliable performance of reinforced concrete (RC) structures. Many factors such as the concrete properties, concrete cover depth, transverse reinforcement, and the presence of corrosion will affect the bond behavior, and consequently, the structural performance. While many prior studies have focused on the influence of the aforementioned factors on the bond strength, the impact of these factors on the bond failure mode has not been thoroughly investigated. A probabilistic bond failure mode prediction model that considers various influencing factors including loading type and corrosion is developed in this study. This study uses the …

Strengthening Of Corroded Steel Structures Using Cfrp – An Experimental Review, Ghada El-Mahdy Ph.D., P.Eng, Abdallah H. Yassin, Abdel El Rahman Khaled

Civil Engineering

Fibre reinforced polymers (FRP) have been widely used to strengthen reinforced concrete structures, however, nowadays their use to strengthen steel structures is under investigation. In particular, the need to strengthen corroded steel structures found in aggressive environments, such as marine environments, which have undergone a reduction in cross-sectional area and hence a reduction in their load-carrying capacity is in need of studying. The main problems that arise when using carbon fibre reinforced polymer (CFRP) sheets to strengthen steel structures is the weakness in the interfacial bond between the CFRP and the steel surface, the thinness of CFRP sheet, and the …

Corrosion Durability Of A Nano-Particle Enriched Zinc-Rich Coating System For Highway Steel Bridges, Saiada Fuadi Fancy

FIU Electronic Theses and Dissertations

Corrosion is a major concern for the long-term durability and structural integrity of steel components of highway bridges when unprotected. The application of protective coatings has been widely used for corrosion mitigation of atmospherically exposed structural steel. At present, the zinc-rich primer (ZRP) based three-coat system is widely used in the United States. The metallic zinc pigment ideally would provide corrosion resistance by sacrificial as well as barrier protection. The life of these coating systems is at best only half of the bridge design life. Furthermore, premature degradation may occur if there are flaws in the system due to improper …

The Influence Of Incorporation Of Mn On The Pitting Corrosion Performance Of Crfeconi High Entropy Alloy At Different Temperatures, H. Torbati-Sarraf, Mitra Shabani, Paul D. Jablonski, Garrett J. Pataky, A. Poursaee

Publications

The electrochemical behavior and susceptibility to pitting corrosion of CrFeCoNi and CrMnFeCoNi high entropy alloys were studied in a 0.1 M NaCl solution at temperatures ranging from 25 to 75 °C. Electrochemical measurements revealed that CrMnFeCoNi is more susceptible to oxide film breakdown and localized corrosion compared to CrFeCoNi. Post corrosion microscopic observations showed severe pitting corrosion for CrMnFeCoNi in higher temperatures compared to CrFeCoNi. Based on in-depth XPS profile measurements on the remaining oxide films, this behavior was attributed to the depletion of Cr in the oxide film and detrimental presence of Mn in the matrix solid solution of …

Retrofitting Of Bridge Elements Subjected To Predominantly Axial Load Using Uhpc Shell, Mahsa Farzad

FIU Electronic Theses and Dissertations

In the United States, ~30% of the ~600,000 highway bridges are categorized as structurally deficient or functionally obsolete. These bridges should be replaced or upgraded to sustain the transportation needs of the growing public and private sectors of the U.S. economy. It is not uncommon for structures to have advanced levels of corrosion-induced damage where major repair and maintenance works are required. However, the transportation infrastructure may undergo disruption during rehabilitation causing interruption to critical economic public, civil and commercial activities. This mandates the development of new techniques and materials for accelerated rehabilitation and resilience. To address this issue, a …

Sustainability-Based Long-Term Management Of Bridges Under Multi-Hazard Exposure, Mohamed Soliman

Data

Corresponding data set for Tran-SET Project No. 17STOKS01. Abstract of the final report is stated below for reference:

"Bridges are under deterioration due to various mechanical and environmental stressors. Hydraulic-related hazards (e.g., flood and scour), aggressive environmental conditions, and seismic events (e.g., earthquake) are recognized as the most significant threats to the safety of bridges. In traditional risk assessment methods for structures susceptible to damage due to floods and other natural hazards (e.g., corrosion and seismic events), future hazard predictions are conducted using historic return periods and climate records. However, recent increase in flood intensity in central-southern states indicate that …

Self-Healing Microcapsules As Concrete Aggregates For Corrosion Inhibition In Reinforced Concrete, Homero Castaneda, Marwa Hassan, Miladin Radovic, Jose Milla

Data

Corresponding data set for Tran-SET Project No. 17CLSU08. Abstract of the final report is stated below for reference:

"Reinforced Concrete (RC) structures are vital to the US’s civil infrastructure for their strength and versatility. Unfortunately, RC elements deteriorate rapidly when exposed to corrosive environments. One possible solution is to extend the life of RC elements and systems using microencapsulated corrosion inhibitors to reduce the rebar corrosion rate. The capsules house an anodic corrosion inhibitor agent including calcium nitrate (CN) and triethanolamine (TEA). The integration of such microencapsulated materials will enhance the durability and extend the useful life by controlling the …

Sustainability-Based Long-Term Management Of Bridges Under Multi-Hazard Exposure, Mohamed Soliman

Publications

Bridges are under deterioration due to various mechanical and environmental stressors. Hydraulic-related hazards (e.g., flood and scour), aggressive environmental conditions, and seismic events (e.g., earthquake) are recognized as the most significant threats to the safety of bridges. In traditional risk assessment methods for structures susceptible to damage due to floods and other natural hazards (e.g., corrosion and seismic events), future hazard predictions are conducted using historic return periods and climate records. However, recent increase in flood intensity in central-southern states indicate that future hazard occurrence rate may not necessarily follow past trends. Accordingly, current design, assessment, and management methodologies should …

Self-Healing Microcapsules As Concrete Aggregates For Corrosion Inhibition In Reinforced Concrete, Homero Castaneda, Marwa Hassan, Miladin Radovic, Jose Milla

Publications

Reinforced Concrete (RC) structures are vital to the US’s civil infrastructure for their strength and versatility. Unfortunately, RC elements deteriorate rapidly when exposed to corrosive environments. One possible solution is to extend the life of RC elements and systems using microencapsulated corrosion inhibitors to reduce the rebar corrosion rate. The capsules house an anodic corrosion inhibitor agent including calcium nitrate (CN) and triethanolamine (TEA). The integration of such microencapsulated materials will enhance the durability and extend the useful life by controlling the corrosion precursors and the corrosion process during damage evolution. Therefore, this work aims to develop and characterize the …

Spatial Delineation Of Corrosion Zones For Metal Culverts Based On Coastal Louisiana Soil Characteristics, Sanjay Tewari, Francis Manning

Civil, Architectural and Environmental Engineering Faculty Research & Creative Works

Corrosion of metal pipes used as culverts is a problem that affect many agencies directly involved in designing and maintaining these culverts. The corrosive environment of soil types found in a region could vary in a significant way (mildly corrosive to extremely corrosive) based on soil characteristics. Environmental conditions such as high water table, acidity and presence of various salts could make a soil corrosive to metal pipes. In this article, authors have applied a methodology of processing readily available soil data such as spatial distribution of soil types and soil characteristics (e.g. pH and conductivity) in delineating spatial corrosion …

Corrosion Map For Metal Pipes In Coastal Louisiana, Sanjay Tewari

Civil, Architectural and Environmental Engineering Faculty Research & Creative Works

Transportation agencies often allow metal pipes as an option for cross drains under/along roads and highways. Metal culverts can corrode over time at various rates based on their environmental conditions (e.g., corrosive nature of coastal soils, high water table, and saltwater intrusion).

This project was focused on applying available soil data, such as spatial distribution of soil types and soil characteristics (e.g., pH and conductivity), towards creating a Geographic Information System (GIS) based map to identify corrosion zones in coastal Louisiana. The effect of the soil characteristics (pH and conductivity) was incorporated in to the published corrosion models for calculating …

Corrosion Degradation Mechanism Of Cbpc Coating System For Highway Bridge Steel Components, Md Ahsan Sabbir

FIU Electronic Theses and Dissertations

Coatings are widely used to mitigate corrosion of structural steel in aggressive humid environments. However, the service life is often diminished in aggressive environments. Repair of coatings can be costly due to materials, labor and environmental controls. So, in search for novel coatings, Chemically Bonded Phosphate Ceramic (CBPC) coating was investigated for marine bridge application. The research on CBPC coating considered various exposure environments such as inland, beach, salt-fog, wet and alternate wet and dry exposure to identify the degradation mechanism. To assess the corrosion damage, the coating was evaluated by visual inspection, thickness, adhesion, microscopy and X-ray diffraction.

The …

On The Role Of The Pore Water Chemistry Of Deficient Post-Tension Grout To Promote Steel Corrosion, Samanbar Permeh

FIU Electronic Theses and Dissertations

Corrosion failure of post-tension tendons with pre-packaged thixotropic grout was documented in Florida Bridges in less than 10 years of service. Analysis of deficient grout in Florida post-tensioned (PT) bridges where severe corrosion developed indicated enhanced sulfate ion concentration, high pore water pH, enhanced moisture and low chloride content. The corrosion wasn’t consistent with the conventional causes of steel corrosion such as bleed water accumulation in grout void spaces, chloride contamination and pore water carbonation. Corrosion development was associated with deficient grout with enhanced sulfate levels. However, limited information is available on the corrosion behavior of PT strand in grout …

Electrochemical-Mechanistic Model For Concrete Cover Cracking Due To Corrosion Initiated By Chloride Diffusion, Goli Nossoni, Ronald S. Harichandran

Civil Engineering Faculty Publications

A holistic electrochemical-mechanistic model of the corrosion of steel reinforcing bars inside concrete that accounts for the diffusion of oxygen and moisture into the concrete and rust layers, the densification of rust due to confinement, the flow of rust into the concrete pores, the development of internal pressure due to rust buildup, and cracking of the concrete cover is presented. The relationship between the corrosion current and the pressure buildup due to the corrosion products for different concrete cover thicknesses and concrete quality was calibrated through experiments using an accelerated corrosion test with an applied current. Results from finite-element analysis …

The Structural Reliability Of Bridges Subject To Time-Dependent Deterioration, Colin C. Caprani, C. Mcnally, E. J. O'Brien, A. Bordallo-Ruiz

Conference papers

The reliability of the structural performance of any given structure is affected by both in-service loading and material deterioration due to environmental attack. They must be evaluated at any given time in order to compute lifetime probability of failure. This paper presents an innovative methodology to derive the structure lifetime load effect due to existing traffic using a statistical tool known as Predictive Likelihood. Loss of resistance due to corrosion originated by chloride ingression is also taken into account. Finally the lifetime probability of failure is evaluated via the application of a time-discretization strategy.

Cyonyx - Advanced Performance Pipe, Purdue Ect Team

ECT Fact Sheets

A highly corrosion-resistant composite pipe able to withstand impact in high-traffic areas. While some lined steel and metal alloy pipe are capable of withstanding critical fluids and providing necessary impact resistance, the cost, weight, and limited life expectancy are prohibitive. CYONYX pipe is derived from a new technology that imparts extremely high corrosion resistance, impact resistance approaching that of steel, low material and installation costs, and life expectancy exceeding lined steel and metal alloys.

T.O.C.S. : Hydrogen Sulfide Remission System, Purdue Ect Team

ECT Fact Sheets

BioEnviroTech, Inc., (BET) developed Toxicity Odor Corrosion Sulfides (T.O.C.S.) Remission System for hydrogen sulfide reduction in municipal and industrial wastewater sewer, lift stations and force mains. This safe and cost effective biotreatment technology uses safe and natural bacteria to interrupt sulfide generation.

Chemical Cleaning Process For Porable Water Distrubution Pipe Systems, Purdue Ect Team

ECT Fact Sheets

Aging potable water distribution pipe systems are becoming a major concern throughout the world. Deterioration of water quality and service as a result of micro biological tuberculation and corrosion continues to increase. Major costs for replacement or rehabilitation of distribution systems are being faced by most communities. The chemical cleaning solution is an organic oxide scavenger which is mixed with a predetermined quantity of muriatic acid and circulated through an isolated section of the water main.

Mmfx Microcomposite Steel (Mmfx2), Purdue Ect Team

ECT Fact Sheets

One of the major problems facing the construction industry today is the effect of corrosion on steel, and the inherent structural weaknesses it causes in highways, bridges and buildings. MMFX 2 rebar was developed through the use of nanotechnology by Dr. Gareth Thomas, graduate school professor of materials science at Univ. of California, Berkeley. It is highly corrosion resistant and equal, or in many cases, far superior to existing conventional carbon steel in its properties of strength, energy absorption, toughness, brittleness, ductility, and formability.

Performance-Related Specifications For Concrete Bridge Superstructures, Volume 1: Performance Parameters And Related Procedure For Concrete Bridge Superstructures, J. A. Ramirez, Jhon Paul Smith

JTRP Technical Reports

In Volume 1 of the final report, the identification of performance levels and parameters, and the development of acceptance criteria, have been addressed. Emphasis has been placed on the development of a methodology for a Performance Related Specification, PRS, for concrete bridge superstructures. The implementation of the methodology, presented in the form of a user-friendly computer program, is project specific. It requires the mean and standard deviation (or definition of a probability distribution) of the input parameters for the performance predictive models. This is done for both the as-designed condition and the as-built condition of the structure. The contractor is …

Performance-Related Specifications For Concrete Bridge Superstructures, Volume 4: Bond Of Epoxy-Coated Bars With Thicker Coatings, J. A. Ramirez, Michael K. Appelhans

JTRP Technical Reports

In Volume 4 of the final report, the results of an evaluation of the bond performance of epoxy-coated bars with a coating thickness up to 18 mils are presented. The experimental work on the bond performance of epoxy-coated bars with thickness up to 18 mils indicates that the current AASHTO requirements for development length of epoxy-coated bars up to #8 could be safely extended to coating thickness of up to 18 mils. Thus, no change to the bond specifications is recommended in order to implement the use of bars with diameters up to a #8 with epoxy-coating thickness up to …

Performance-Related Specifications For Concrete Bridge Superstructures, Volume 3: Nonmetallic Reinforcement, Robert J. Frosch, Christopher P. Mosley, Ahmet Koray Tureyen

JTRP Technical Reports

In Volume 3 of the final report, research work conducted to investigate the behavior of fiber reinforced polymer (FRP) reinforcement is summarized. This study focused on the behavior of FRP reinforced concrete structures with an emphasis on bond and shear. For the bond investigation, three series of beam splice tests were performed on specimens reinforced with steel, glass FRP, and aramid FRP to determine the effect of the different types of reinforcement on bond, cracking, and deflections. The test results indicate that the use of FRP reinforcement leads to lower bond strengths and, therefore, require longer development lengths. The specimen …

Development And Evaluation Of Cement-Based Materials For Repair Of Corrosion-Damaged Reinforced Concrete Slabs, Rongtang Liu, J. Olek

JTRP Technical Reports

In this study, the results of an extensive laboratory investigation conducted to evaluate the properties of concrete mixes used as patching materials to repair reinforced concrete slabs damaged by corrosion are reported. Seven special concrete mixes containing various combinations of chemical or mineral admixtures were developed and used as a patching material to improve the durability of the repaired slabs. Physical and mechanical properties of these mixes, such as compressive strength, static modulus of elasticity, dynamic modulus of elasticity, and shrinkage were evaluated. Durability-related parameters investigated included resistance of concrete to penetration of chloride ions and freeze-thaw resistance. The results …

Methods Of Corrosion Protection And Durability Of Concrete Bridge Decks Reinforced With Epoxy-Coated Bars - Phase I, Lisa Michele Samples, J. A. Ramirez

JTRP Technical Reports

In this study, the results of an extensive field and laboratory investigation conducted to evaluate the corrosion performance of epoxy-coated reinforcement are reported. One hundred and twenty three concrete bridge decks containing epoxy-coated reinforcement, uncoated reinforcement, and various other corrosion protection systems were included in a field investigation. An initial visual inspection of these bridge decks showed that 44% had signs of distress from corrosion of the reinforcement. Six decks, representing 5% of the total sample, were selected for a second more detailed survey. Three of the six decks had epoxy-coated reinforcement. This number represents 11% of the total sample …