Engineering Commons^™

Optimized Pi Compound Mixing Strategy, Cecilia Mainzer

Williams Honors College, Honors Research Projects

The project focuses on developing an optimal mixing strategy for a polyisoprene (PI) compound at the Goodyear Tire & Rubber Company. The aim is to optimize performance objectives of the compound. The project involved research, design iterations, mixing analyses, and performance evaluations, while adhering to engineering codes and standards.

The design process includes analyzing differences between two mixing technologies, intermesh and tangential rotors; altering mixing conditions; and exploring additional polymer systems and coupling technology of the compound.

Validation data confirms that the mixing technology and compound recipe meets all success metrics, including stiffness, hysteresis, adhesion, cure rate, and tear performance …

Degradable Staples And Delivery Device, Meha Elango, Jessica Cabrera, Makayla Scarpitti, Kareemat Melaiye

Williams Honors College, Honors Research Projects

The scope of this project is to design a method to secure skin grafts to healthy tissue. The ultimate goal for the proposed method is to be dissolvable in some form. Currently, skin grafts procedures utilize staples in most cases to hold a skin graft in place, but there are disadvantages that come with it. Staples are easy to place, but time consuming during the removal procedure. They also cause a lot of pain and discomfort for the patient. The goal of this project is to determine a way a secure skin grafts to healthy skin in order to reduce …

The Effects Of Relative Humidity And Valency On Water Absorption And Structure In Polyelectrolyte Brushes, Andrea Klima

Williams Honors College, Honors Research Projects

The purpose of this project was to understand the relationship between relative humidity, ion valency, and the structure of water on positively (PMETAC) and negatively (PSPMA) charged polyelectrolyte brushes. The polyelectrolyte brushes were synthesized using Activators Regenerated by Electron Transfer Atom Transfer Radical Polymerization (ARGET ATRP) and were soaked in concentrations containing 0.1 M of the target counterion. The brushes were then exposed to humid vapor, and spectra were collected in 5% intervals between 0% and 85% for each counterion. Two trials were completed for each counterion studied to ensure agreement between datasets. In all spectra, peaks appeared for the …

Schaeffler Icvd Coating Machine, Louis Mcgrath

Williams Honors College, Honors Research Projects

Chemical Vapor Deposition (CVD) is mutual technology used to deposit thin film through a gaseous phase by vaporizing the solid materials. This conventional process usually requires high thermal stability of the materials, which is not applicable for most of the polymeric materials. Therefore, a novel process, initiated Chemical Vapor Deposition (iCVD) is developed by introducing the gaseous monument and initiator to form the thin film in-situ. By adjusting the free-radical polymerization in the vapor phase, a variety of thin and uniform polymer films can be achieved. Depending on the chemistry, iCVD has many categories. This report explains the design …

Architectural Paint Tank Cleaning, Callie Ruppen

Williams Honors College, Honors Research Projects

Architectural paint is highly susceptible to bacterial contamination, so material preservative ingredients are added during production to prevent bacterial contamination which can lead to wet-state spoilage of paint. In recent years however, paint formulations have reduced or eliminated volatile organic compounds (VOC) and regulations on the use of material preservative ingredients have been increased, reducing the use of traditional material preservatives. As a result, the coating industry must focus on improving microbial control through manufacturing hygiene programs including process tank cleaning and sanitization. While requirements for tank cleaning are clearly outlined in standard operating procedures (SOPs) and internal standards, there …

Running Shoe Pedometer, Benjamin Kasper

Williams Honors College, Honors Research Projects

Running shoe pedometer aims to solve the issue of worn out running shoes. It can be difficult to know just how many miles you have run in your shoes and when a new pair is needed. Running in old shoes and worn out shoes is heavily linked to injury. My proposed project is a device that is powered by the compressive forces on the shoes soles that counts the number of steps the wearer takes using a microcontroller. Then, when the shoe reaches milestone that indicate it has been used 75% 90% and 100% of its expected life, it will …

Defining The Proper Operating Time For The Septa Extractor, Abigail Jones

Williams Honors College, Honors Research Projects

Anionic polymerizations are a common type of reaction used to produce synthetic rubber. During these reactions, it is necessary to charge initiators, modifiers, and other substances, through pressurized containers that are sealed with rubber septa. These septa prevent oxygen and moisture from entering the pressurized container, and the reactor, though they need to be cleaned before use to remove other impurities. Currently a glass Soxhlet Extractor is used to remove such impurities, and though effective, it has a limited capacity, so it has to run frequently. This limitation led to the commissioning of the Septa Extractor, which is an automated …

Utilizing Computer-Aided Molecular Design With Azido-Ester Plasticizers, Justin Ebert

Williams Honors College, Honors Research Projects

The goal of this project was to utilize Computer-Aided Molecular Design (CAMD) using the Signature molecular descriptor to inversely design optimized azido-ester plasticizers. Azido-ester plasticizers are used to modify the mechanical properties of propellant and explosive formulations. With the assistance of quantitative structure-property relationships, QSPRs, and two types of constraint equations, these new, novel plasticizers have the potential to possess optimal physical and chemical properties. Properties investigated in this work were decomposition temperature, heat of formation, glass transition temperature, and molecular weight. These properties were chosen for their importance when formulating propellants or explosives. After the filters were applied to …

Level And Temperature Controlled Vessel, Cameron Macesich

Williams Honors College, Honors Research Projects

Using two Arduino microcontrollers, level and temperature Proportional-Integral control systems for a continuously stirred tank reactor were designed and configured. Open-loop step tests were performed and fitted with First Order Plus Time Delay responses so that controller tuning parameters could be analytically derived. The effectiveness of the designed systems was evaluated by monitoring the response of closed-loop setpoint changes.

Anti-Freeze Double Network Hydrogels, William Gross

Williams Honors College, Honors Research Projects

Three polyethylene glycol (PEG) based crosslinkers with repeat unit nominal weights of 62.1, 200, and 400 g/mol in agar/PAM double network (DN) hydrogels were used to study the effect of different crosslinkers on thermal and mechanical properties. Using the one-pot synthesis method, hydrogels with the PEG crosslinkers or methylene-bis-acrylamide (MBAA) were made via sol-gel transition for formation of agar network, and photopolymerization of the PAM network using Irgacure 2959 as photo initiator. Tensile and compression tests were performed on as prepared, swollen, and swollen & cooled specimens of each hydrogel. Freezing time and thermal imaging were performed in -20 °C …

Teflon Replacement In Pans, Teodora Neamtu

Williams Honors College, Honors Research Projects

The purpose of the project is to determine an optimal prepping method of common cooking oils for pans that will be as effective as Teflon non-stick pans. The reason for this is to replace Teflon coating in pans, which can be very toxic for humans and the environment. Teflon has been a common coating for non-stick surfaces that is useful when cooking things such as eggs. To determine an optimal cooking method, three different oils were used: olive oil, vegetable oil, and shortening. The oils were tested on an aluminum pan by cooking egg whites at various temperatures, cooking times, …

Cross-Seeding Of Protegin-1 And Amyloid Beta To Inhibit Amyloid Beta Aggregation, Sarah Robinson

Williams Honors College, Honors Research Projects

Amyloid beta (Aβ) is considered a major component in the progression of degenerative disease like Alzheimer’s disease. In an attempt to cure Alzheimer’s before it has presented, this project proposes a study on the effects of protegrin-1 (PG-1) on the aggregation of Aβ. By cross-seeding to form a PG-1- Aβ heterocomplex, it is believed that aggregation of Aβ on the human brain can be inhibited, thus helping to stop the neurodegeneration caused by Alzheimer’s disease. To complete this project, an initial literature review of previous work done by the graduate student leading the project will be completed. After this, experiments …

Analysis Of Plastic Pyrolysis Oil Separation Using Chemcad, Brian Berish, Juliana Mcgaffic

Williams Honors College, Honors Research Projects

Excessive plastic waste is a massive global issue. Plastic pyrolysis is a process of melting plastic in the absence of oxygen to create an wax-oil type substance called pyrolysis oil. This project will use a ChemCAD simulation to perform a distillation of a predetermined plastic pyrolysis oil into usable products. Heat integration will be used to construct a heat exchanger network and estimate utility usage. Sizing and costing of all equipment will be calculated and an overall cost analysis of the completed simulation will be performed to determine the economic viability of plant construction. Market research for potential products will …

Distillery, Clare Nicholas, Patrick Hanlon

Williams Honors College, Honors Research Projects

The goal for this project is to make a cost effective still. We will be implementing cost saving parts to create a cheap but effective still. From initial research conducted, we will try to combine a stainless steel still and copper still together so that the cheaper material (stainless steel) and the component that removes sulfur compounds (copper) are both implemented. The ME side of the project will focus on the actual design and construction of the parts that will be implemented into the still. Included in the design process will be calculations of heat transfer for the current and …

Comparing Weathering Effects Of Ultraviolet And Xenon Arc Accelerated Aging On Polyvinyl Chloride, Collin Mcinnes

Williams Honors College, Honors Research Projects

As the ubiquitousness of polymers increases and begins seeing use in outdoor settings, the need to fully understand how these materials degrade is also necessary. This study aims to compare two known accelerated aging methods, namely an ultraviolet light chamber and a xenon arc light chamber, to understand what differences, if any, manifest in the mechanical, chemical, and cosmetic deterioration of polyvinyl chloride (PVC) after long-term exposure. The study utilizes Fourier-transform infrared spectroscopy, dynamic mechanical analysis, thermogravimetric analysis, and colorimetry analysis to determine the extent of degradation and potential discrepancies between the aging methods.

Structural Design And Application Of Polymeric Silicon Elastomers, Jacob Wyant

Williams Honors College, Honors Research Projects

The purpose of this project was to determine how the polymeric structure and mechanical properties of this elastomer are affected by the ratio between the polydimethylsiloxane macromolecular chains and the crosslinkers. These were determined via tensile and compression testing. Then, spiropyran was added to observe how this fluorescence and crosslinking agent affected the elastomer. Also, the elastomer’s fluorescent and icephobic nature were tested. The elastomers with a higher ratio of crosslinker to macromolecular chain could withstand higher tensile and compressive strains but failed at lower stresses than their counterparts with lower concentrations of crosslinkers. The elastomers were also found to …

Beeswax Wraps As An Alternative To Single-Use Plastics, Sarah Skiver

Williams Honors College, Honors Research Projects

The project goal was to compare the food storage efficacy of sustainable beeswax wraps verses the single-use plastic methods of resealable plastic sandwich bags and plastic cling wrap. The goal was also to test the reusability of the beeswax wraps, as it is a key advantage of beeswax wraps that is advertised. The project purpose was to explore sustainable and eco-friendly alternatives to single use plastics, which are harmful to the environment in both their production and their disposal. Food spoilage was compared in beeswax wrap, plastic sandwich bags, and plastic cling wrap, and spoilage was also observed in a …

Scale-Up Of Flow-Electrode Capacitive Deionization Method For Hard Water Softening, Noah Henry

Williams Honors College, Honors Research Projects

This study’s purpose is to further document a capacitive deionization design that could be capable of purifying H₂O at a household scale where clean water is otherwise unobtainable in applicable regions of the world. The hypothesis behind this study was continuously larger scaled electrochemical cell-units would increase their water softening capabilities in sustainable fashion. The trend at which performance will scale is currently unknown. The units studied were constructed using graphite plates, anion exchange membranes, cation exchange membranes, and Teflon channels. Three streams, two being CaCl₂ solutions in DI H₂O (one being concentrated with CaCl …

Extraction Of Melanin From Black Knot Fungus: Optimization And Applications, Amara Davis

Williams Honors College, Honors Research Projects

The goal of this research project was to optimize the extraction of melanin from black knot fungus and to analyze possible applications of the extracted melanin. An extraction method that was previously created was examined for possible improvements. Improvements that were studied include the elimination of steps in the extraction process while obtaining the same quality of product, examining options for machinery that could be used to increase production rate when moved to a production plant setting, and optimize the concentrations of the raw materials that are used in the extraction for possible reduction of cost without compromising yield or …

Application Of Sla 3d Printing For Polymers, Taylor Wilson

Williams Honors College, Honors Research Projects

Stereolithography is a type of 3D printing that allows liquid photopolymer resin to be cured into layers that make up a 3D object. Creation of such resins for these purposes can require a significant amount of time to test and develop, and commercial resins also require some amount of testing for printer settings before use. This paper reviews how stereolithography works, the materials used, and experimentation done to compare the resin properties to the determined curing times. Using several commercially available resins, varying base exposure and layer exposure times were used to determine the lowest possible curing time that gave …

Mimicking The Namib Desert Beetle With Hydrophilic And Hydrophobic Surfaces, Tyler Bracewell

Williams Honors College, Honors Research Projects

The Namib Desert beetle, Stenocara gracilipes, condenses fog that rolls in off the west coast of Namibia to provide itself with the water it needs for the day. By lifting its abdomen into the air to collect the water vapor, it condenses on hydrophilic bumps that are about 500μm in diameter and are spaced apart about 500-1500μm. Once the water reaches a critical size, the droplet rolls off the hydrophilic bump and onto the flat hydrophobic surface of the elytra. Since the beetle is angled with its abdomen in the air, the water rolls down to its mouth. A …

Enzymatic Treatment, Gluten Reduction, And Production Of Celiac Safe Gluten Removed Beer, Alyssa Baumann, Calvin Baumann, Noah Alfman

Williams Honors College, Honors Research Projects

Celiac Disease affects many people across the world with the only solution being a life-long abstinence from gluten intake. Although beers may be considered “gluten-free”, some still contain remains of gluten which can be harmful to those with Celiac Disease. There exists a large market for high-quality, celiac-safe beer. The primary approach for producing gluten-free beer is enzymatic treatment. The first objective of the project is to measure the natural gluten reduction in the beer brewing process versus the gluten reduction within enzymatic treated beer. The second objective of the project is to create celiac-safe beer through experimentation of the …

Repurposing Human Α-Defensin 6, An Antimicrobial Peptide, As A Beta Amyloid Inhibitor, Eleanor Plaster

Williams Honors College, Honors Research Projects

Amyloid aggregation and microbial infection have been identified as the two main pathological risk factors that can result in amyloid diseases such as Alzheimer’s disease (AD), type II diabetes, and Parkinson’s disease. These two risk factors have been well studied separately, however only targeting one of these risk factors has shown to not be successful in preclinical trials since amyloid diseases are multifactorial. In this study, a new approach has been proposed to determine the effects of an antimicrobial and anti-amyloid aggregation approach by looking at the inhibition abilities of a heterocomplex of human α-defensin 6 (HD-6), whose secondary structure …

Amine-Functionalized Interpenetrating Polymer Networks For Co2 Capture, James Wills

Williams Honors College, Honors Research Projects

The research performed looked to advance the studies of vacuum swing absorption of Carbon Dioxide to help combat global climate change issues. The focus of the project was to create an anime-polymer sorbent that will weakly absorb and desorb CO2. The sorbent must be durable and be able to withstand multiple uses. The creation of a porous polymer matrix aided in the amines' ability to absorb CO2. Created samples underwent several qualitative and quantitative tests to determine their usefulness as an industrial sorbent. Infrared spectroscopy was used to study the effectiveness of the amine sorbents. Studying the changes in the …

Design Project: 3d Printer/Injection Molder Hybrid, Lee Paolucci, Luke Everhart, Brandon Leap, Karson Lorey

Williams Honors College, Honors Research Projects

In the realm of rapid, small-scale prototyping, there are a few main factors that drive decisions to invest resources in technology to make that prototyping possible. Cost and ease of use are two of the most influential when looking at most SMEs (Small to Medium-sized Enterprises). The U.S. Small Business Administration defines an SME as smaller than 1,250 employees. According to An Assessment of Implementation of Entry-Level 3D Printers from the Perspective of Small Businesses, 59% of small manufacturers had implemented 3D printers as of 2014. However, no matter what technology is used in rapid prototyping, there are common …

Prototype Development For Fabric Sodium Sensor, Mary Nicodemus, Dunia Jaffal, Shelby Daniels

Williams Honors College, Honors Research Projects

This project is designed to refine a process for developing sodium-selective nylon fabric sensors to be used for reading sodium concentrations in sweat from the human body through a series of quality control and on-body testing experiments. The intention is to have a refined process to make reproducible sensors that are turned into consistently working prototypes for future mass production. There are three essential steps in developing a working prototype: sensor synthesis, sensor testing, and sensor validation. Once all three steps are completed, consistent methods will be defined for turning nylon into sensors and then into prototypes, calibrating the prototypes, …

Austenitic, Duplex, And Lean Duplex Stainless Steel Critical Pitting Temperature In Simulated Concrete Environment, Bobby Giebel

Williams Honors College, Honors Research Projects

In this work, the critical pitting temperature (CPT) will be observed for a selection of austenitic (316LN and 24100) and duplex (2205), and lean duplex (2304, 2001) stainless steels in simulated concrete pore solution. To study the influence of temperature on the pitting stability of the stainless steels, three temperatures were tested: 25oC, 45oC, and 65oC for cyclic potentiodynamic polarization (CPP) and electrochemical impedance spectroscopy (EIS). Electrochemical properties of the interfaces we studied via EIS analysis. Kinetics were studied via CPP testing. To reveal the critical pitting temperature of the stainless steels, cyclic thermammetry was used. Characterization of the pits …

Comparing Galvanic Corrosion Rates Predicted From Polarization Curves With Empirical Data From A Carbon Steel And Monel Couple For A Various Geometries, Michael Hinnebusch

Williams Honors College, Honors Research Projects

The objective of this investigation was to compare the galvanic corrosion rate of carbon steel C1018 and Monel K-500 alloy in a bolt and plate geometry to that derived using Tafel plots. This was achieved using carbon steels sheets of steel with a pair of with varying the number of Monel bolts and varying spacing. It was found that the carbon steel plates do not corrode uniformly. This can create issues when using Polarization curves to assume galvanic corrosion rate of a carbon steel and Monel system. The geometry of the bolts can further affect this corrosion rate and make …

Matlab Model To Predict Liquid Hydrogen Spill Characteristics And Safety, Amy Gravenstein

Williams Honors College, Honors Research Projects

The potential of using liquid hydrogen for propulsion is often undermined due to its perilous nature. Hydrogen has a wide flammability range when mixed with air (4.0 - 75.0% hydrogen) and a low ignition energy (0.019 mJ). Liquid hydrogen adds to this high risk as a cryogenic fluid that is to be maintained below -22 K. A liquid hydrogen model has been created in MATLAB that can model various spill scenarios from cryogenic liquid hydrogen vessels. This model takes into consideration the spill rate, spill temperature, air temperature, duration of spill, and air flow conditions to calculate the mass accumulation, …

Amino-Polymer For Co2 Capture By Vacuum Swing Adsorption, Sean Billy

Williams Honors College, Honors Research Projects

The applications of sorbent compounds in conjunction with amines and other additives is an innovative method at combating CO2 pollution. An ideal solution would use an amine sorbent to trap the high levels of absorbed CO2 with a low binding energy (less than 45 kJ/mol) and subsequently release them into a stored vessel at ambient temperature with a vacuum swing adsorption system. Attempts at finding a best mixture will be conducted through the usage of a vacuum swing system, utilizing a bed syringe containing the sorbent mix and a vacuum syringe to pull on and subsequently release the CO2 into …