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Full-Text Articles in Engineering

Hafnium Oxide Coating To Improve The Oxidation Behavior Of Zirconium Diboride, Jan E. Förster, William G. Fahrenholtz, Gregory E. Hilmas, Ravisankar Naraparaju Dec 2024

Hafnium Oxide Coating To Improve The Oxidation Behavior Of Zirconium Diboride, Jan E. Förster, William G. Fahrenholtz, Gregory E. Hilmas, Ravisankar Naraparaju

Materials Science and Engineering Faculty Research & Creative Works

Hafnium dioxide (HfO2) coatings were successfully deposited on zirconium diboride (ZrB2) using reactive magnetron sputtering. After the oxidation at 1500°C or 1600°C, the mutual dissolution of HfO2 and thermally grown ZrO2 was observed which has resulted in the formation of a mixed oxide zone. As the enrichment of the mixed oxide zone by ZrO2 progresses, monoclinic/tetragonal phase transition temperature of ∼1790°C for nominally pure HfO2 moves towards ∼1500 °C. Finally, the inevitable phase transition from monoclinic to tetragonal structure results in the development of cracks, pores, and gaps within the mixed oxide …


Synthesis And Properties Of (Hf,Mo,Ti,W,Zr)B2–(Hf,Mo,Ti,W,Zr)C Dual Phase Ceramics, S. Filipović, S. M. Smith, G. Hilmas, W. Fahrenholtz, N. Obradović, S. Curtarolo Nov 2024

Synthesis And Properties Of (Hf,Mo,Ti,W,Zr)B2–(Hf,Mo,Ti,W,Zr)C Dual Phase Ceramics, S. Filipović, S. M. Smith, G. Hilmas, W. Fahrenholtz, N. Obradović, S. Curtarolo

Materials Science and Engineering Faculty Research & Creative Works

Dense, dual phase (Hf,Mo,Ti,W,Zr)B2–(Hf,Mo,Ti,W,Zr)C ceramics were synthesized with varying contents of Mo and W. The final (Hf0.317Mo0.025Ti0.317W0.025Zr0.317)C–(Hf0.317Mo0.025Ti0.317W0.025Zr0.317)B2 was a nominally pure, dual phase ceramic, while compositions with higher amounts of Mo and W contained multiple phases. The final microstructures had submicron grains due to pinning effects. Vickers hardness values were up to 48.6 ± 2.2 GPa for an applied load of 0.49 N for the ceramic with optimized composition and densification. The solubility limits for Mo and …


Impact Of Tib2 Source On The Microstructure And Properties Of Tib2–Sic–B4c Ceramics, Steven M. Smith, Suzana Filipovic, William G. Fahrenholtz, Gregory E. Hilmas, Carlo Baldisserri, Laura Silvestroni Oct 2024

Impact Of Tib2 Source On The Microstructure And Properties Of Tib2–Sic–B4c Ceramics, Steven M. Smith, Suzana Filipovic, William G. Fahrenholtz, Gregory E. Hilmas, Carlo Baldisserri, Laura Silvestroni

Materials Science and Engineering Faculty Research & Creative Works

To date, the thermal and electrical properties of three-phase ceramics containing a boride phase, silicon carbide, and boron carbide have not been studied in detail. Further, the effect of the source of the boride powder has also not been investigated. This study produced three-phase ceramics containing titanium diboride, silicon carbide, and boron carbide using three different TiB2 sources: commercial powder, TiB2 synthesized by boro/carbothermal reduction, or (Ti,Cr)B2 synthesized by boro/carbothermal reduction to address the effect of the TiB2 source. Ceramics containing synthesized TiB2 or (Ti,Cr)B2 reached >99% relative density, while the ceramic produced from …


Response Of ¹¹B Enriched Zrb2 Ultra-High Temperature Ceramic To Neutron Irradiation At Elevated Temperatures, Yan Ru Lin, Takaaki Koyanagi, David J. Sprouster, Christian M. Petrie, William Fahrenholtz, Greg Hilmas, Yutai Katoh Sep 2024

Response Of ¹¹B Enriched Zrb2 Ultra-High Temperature Ceramic To Neutron Irradiation At Elevated Temperatures, Yan Ru Lin, Takaaki Koyanagi, David J. Sprouster, Christian M. Petrie, William Fahrenholtz, Greg Hilmas, Yutai Katoh

Materials Science and Engineering Faculty Research & Creative Works

ZrB2, an ultra-high temperature ceramic (UHTC) is being considered for use in fusion reactor first-wall structures, yet its response to irradiation remains poorly understood. This study employed scanning/transmission electron microscopy (S/TEM), synchrotron X-ray diffraction (XRD), finite element calculations, and thermal property measurements to thoroughly investigate the neutron-irradiation effects on 11B-enriched ZrB2. Neutron irradiations were conducted at 220 °C and 620 °C, with a neutron fluence of 2.2 x 1025 neutron/m2 (energy > 0.1 MeV), resulting in 3.9 dpa and 4200 appm He. The study revealed the unusual prevalence of prism loops and a > c anisotropic lattice …


Hardness Of Single Phase High Entropy Carbide Ceramics With Different Compositions, Paul M. Brune, Gregory E. Hilmas, William G. Fahrenholtz, Jeremy Lee Watts, Caillin J. Ryan, Chris M. Desalle, Douglas E. Wolfe, Stefano Curtarolo Apr 2024

Hardness Of Single Phase High Entropy Carbide Ceramics With Different Compositions, Paul M. Brune, Gregory E. Hilmas, William G. Fahrenholtz, Jeremy Lee Watts, Caillin J. Ryan, Chris M. Desalle, Douglas E. Wolfe, Stefano Curtarolo

Materials Science and Engineering Faculty Research & Creative Works

Five High Entropy Carbide Ceramics, (Hf0.2,Nb0.2,Ta0.2,Ti0.2,Zr0.2)C, (Cr0.2,Hf0.2,Ta0.2,Ti0.2,Zr0.2)C, (Hf0.2,Mo0.2,Ta0.2,Ti0.2,Zr0.2)C, (Hf0.2,Ta0.2,Ti0.2,W0.2,Zr0.2)C, and (Hf0.2,Mo0.2,Ti0.2,W0.2,Zr0.2)C, Were Synthesized by Carbothermal Reduction of Oxides and Direct Current Sintering. the Five High Entropy Carbide Ceramics Were Determined to Be Nominally Phase-Pure with Relative Densities of More Than 98.9% and Mean Grain Sizes of Less Than 5 Μm. Average Vickers Hardness Values Ranged from 19.2 ± 0.4 GPa for (Hf0.2,Nb0.2,Ta0.2,Ti0.2,Zr0.2)C at a Load of 2 Kgf to 43.5 ± 0.4 GPa for (Hf0.2,Mo0.2,Ti0.2,W0.2,Zr0.2)C at a Load of 0.05 Kgf. Hardness Generally Increased with Increasing the Valence Electron Concentration and Strain as Measured by the Williamson-Hall Analysis. However, Neither …


Effect Of The Filler Morphology On The Crystallization Behavior And Dielectric Properties Of The Polyvinylidene Fluoride-Based Composite, Suzana Filipović, Nina Obradović, Cole Corlett, William G. Fahrenholtz, Martin Rosenschon, Ekkehard Füglein, Radovan Dojčilović, Dragana Tošić, Jovana Petrović, Antonije Đorđević, Branislav Vlahović, Vladimir B. Pavlović Mar 2024

Effect Of The Filler Morphology On The Crystallization Behavior And Dielectric Properties Of The Polyvinylidene Fluoride-Based Composite, Suzana Filipović, Nina Obradović, Cole Corlett, William G. Fahrenholtz, Martin Rosenschon, Ekkehard Füglein, Radovan Dojčilović, Dragana Tošić, Jovana Petrović, Antonije Đorđević, Branislav Vlahović, Vladimir B. Pavlović

Materials Science and Engineering Faculty Research & Creative Works

Ceramic/polymer composites can be chemically stable, mechanically strong, and flexible, which make them candidates for electric devices, such as pressure or temperature sensors, energy storage or harvesting devices, actuators, and so forth. Depending on the application, various electrical properties are of importance. Polymers usually have low dielectric permittivity, but increased dielectric permittivity can be achieved by the addition of the ceramic fillers with high dielectric constant. With the aim to enhance dielectric properties of the composite without loss of flexibility, 5 wt.% of BaTiO3-Fe2O3 powder was added into a polyvinylidene fluoride matrix. The powder was …


A Priori Procedure To Establish Spinodal Decomposition In Alloys, Simon Divilov, Hagen Eckert, Cormac Toher, Rico Friedrich, Adam C. Zettel, Donald W. Brenner, William G. Fahrenholtz, Douglas E. Wolfe, Eva Zurek, Jon Paul Maria, Nico Hotz, Xiomara Campilongo, Stefano Curtarolo Mar 2024

A Priori Procedure To Establish Spinodal Decomposition In Alloys, Simon Divilov, Hagen Eckert, Cormac Toher, Rico Friedrich, Adam C. Zettel, Donald W. Brenner, William G. Fahrenholtz, Douglas E. Wolfe, Eva Zurek, Jon Paul Maria, Nico Hotz, Xiomara Campilongo, Stefano Curtarolo

Materials Science and Engineering Faculty Research & Creative Works

Spinodal decomposition can improve a number of essential properties in materials, especially hardness. Yet, the theoretical prediction of the onset of this phenomenon (e.g., temperature) and its microstructure (e.g., wavelength) often requires input parameters coming from costly and time-consuming experimental efforts, hindering rational materials optimization. Here, we present a procedure where such parameters are not derived from experiments. First, we calculate the spinodal temperature by modeling nucleation in the solid solution while approaching the spinode boundary. Then, we compute the spinodal wavelength self-consistently using a few reasonable approximations. Our results show remarkable agreement with experiments and, for NiRh, the calculated …


Cf/Sic Ceramic Matrix Composites With Extraordinary Thermomechanical Properties Up To 2000 °C, Min Sung Park, Jian Gu, Heesoo Lee, Sea Hoon Lee, Lun Feng, William Fahrenholtz Jan 2024

Cf/Sic Ceramic Matrix Composites With Extraordinary Thermomechanical Properties Up To 2000 °C, Min Sung Park, Jian Gu, Heesoo Lee, Sea Hoon Lee, Lun Feng, William Fahrenholtz

Materials Science and Engineering Faculty Research & Creative Works

The thermomechanical properties of carbon fiber reinforced silicon carbide ceramic matrix composites (Cf/SiC CMCs) were studied up to 2000 °C using high temperature in situ flexural testing in argon. The CMC specimens were fabricated using an ultrahigh concentration (66 vol%) aqueous slurry containing nano-sized silicon carbide powder. The SiC powder compacts were obtained by drying the slurry and were densified using the precursor impregnation and pyrolysis (PIP) method with field assisted sintering technology/spark plasma sintering (FAST/SPS). The high relative density of the SiC green body (77.6%) enabled densification within 2.5 days using four PIP cycles. In contrast, conventional PIP processes …


Dielectric Properties Of Polycrystalline And Single Crystal (100) Strontium Titanate From 4 To 295 K, Hung Trinh, Alan Devoe, Fatih Dogan Jan 2024

Dielectric Properties Of Polycrystalline And Single Crystal (100) Strontium Titanate From 4 To 295 K, Hung Trinh, Alan Devoe, Fatih Dogan

Materials Science and Engineering Faculty Research & Creative Works

The dielectric properties of single crystal and polycrystalline SrTiO3 (ST) were investigated from 295 to 4 K. Relative permittivity (εr) and loss tangent (tan(δ)) were measured systematically as a function of direct current (DC) voltage (0 V/cm to 800 V/cm), frequency (100 Hz to 1 MHz), and temperature (295 K to 4 K) for type (100) single crystal SrTiO3 (SC-ST) and for polycrystalline SrTiO3 (PC-ST). Calculated equivalent series resistance (ESR) data are also reported. Overall, the permittivity of ST showed a dependence on temperature, DC voltage, and frequency. Dependences on voltage and frequency were only observed at …


Thermodynamic Analysis Of Metal Segregation In Dual Phase High Entropy Ceramics, Steven M. Smith, William G. Fahrenholtz, Gregory E. Hilmas, Stefano Curtarolo Jan 2024

Thermodynamic Analysis Of Metal Segregation In Dual Phase High Entropy Ceramics, Steven M. Smith, William G. Fahrenholtz, Gregory E. Hilmas, Stefano Curtarolo

Materials Science and Engineering Faculty Research & Creative Works

Equilibrium Gibbs' free energy calculations were used to determine metal segregation trends between boride and carbide solid solutions containing two metals that are relevant to dual phase high entropy ceramics. The model predicted that Ti had the strongest tendency to segregate to the boride phase followed by Zr, Nb, Mo, V, Hf, and Ta, which matches experimental results of measured compositions. The ratio of a metal in the carbide phase to the content of the same metal in the corresponding metal boride had a linear trend with the change in standard Gibbs' free energy of reaction for a metal carbide …


Dielectric Properties Of Polycrystalline And Single-Crystal Magnesium Oxide At High Temperatures, Alan Devoe, Hung Trinh, Fatih Dogan Jan 2024

Dielectric Properties Of Polycrystalline And Single-Crystal Magnesium Oxide At High Temperatures, Alan Devoe, Hung Trinh, Fatih Dogan

Materials Science and Engineering Faculty Research & Creative Works

The electrical properties of high-purity magnesium oxide (MgO) samples sintered between 1500 and 1650°C were investigated up to 800°C. Dielectric constant, loss tangent and electrical conductivity were measured between 25 and 800°C. Optimum electrical properties were obtained for the sample sintered at 1600°C. The impurities in polycrystalline and single crystal MgO were discussed to understand their effect on electrical properties and the role of grain boundaries. Higher dielectric losses of polycrystalline samples as compared to the single crystal MgO were attributed to the presence of grain boundaries. MgO could be a useful dielectric material for capacitor applications up to 600°C.


Oxidation Of Additively Manufactured Zrb2–Sic In Air And In Co2 At 700–1000 °C, Marharyta Lakusta, Nicholas M. Timme, Abid H. Rafi, Jeremy Lee Watts, M. (Ming) C. (Chuan) Leu, Gregory E. Hilmas, William G. Fahrenholtz, David W. Lipke Jan 2024

Oxidation Of Additively Manufactured Zrb2–Sic In Air And In Co2 At 700–1000 °C, Marharyta Lakusta, Nicholas M. Timme, Abid H. Rafi, Jeremy Lee Watts, M. (Ming) C. (Chuan) Leu, Gregory E. Hilmas, William G. Fahrenholtz, David W. Lipke

Materials Science and Engineering Faculty Research & Creative Works

Oxidation behavior of additively manufactured zrb2–sic in air and in co2 is reported in the temperature range of 700–1000 °c. Observed scale morphologies in air and in co2 were similar, featuring an outer borosilicate layer and an inner porous zirconia layer containing partially oxidized silicon carbide particles and remnant borosilicate products. Oxide scale thicknesses and parabolic scaling constants in air were approximately twice those observed in co2 across all studied temperatures. Activation energies for oxidation of 140 ± 20 kj/mol in air and 110 ± 20 kj/mol in co2 were determined, indicating similar diffusion processes that appear to be rate-limiting. …


Thermal And Electrical Properties Of Single-Phase High Entropy Carbide Ceramics, Paul M. Brune, Gregory E. Hilmas, William G. Fahrenholtz, Jeremy Lee Watts, Stefano Curtarolo Jan 2024

Thermal And Electrical Properties Of Single-Phase High Entropy Carbide Ceramics, Paul M. Brune, Gregory E. Hilmas, William G. Fahrenholtz, Jeremy Lee Watts, Stefano Curtarolo

Materials Science and Engineering Faculty Research & Creative Works

Thermal and Electrical Properties Were Investigated for Five Nominally Phase-Pure High Entropy Carbide Ceramics. the Compositions (Hf0.2Nb0.2Ta0.2Ti0.2Zr0.2)C, (Cr0.2Hf0.2Ta0.2Ti0.2Zr0.2)C, (Hf0.2Mo0.2Ta0.2Ti0.2Zr0.2)C, (Hf0.2Ta0.2Ti0.2W0.2Zr0.2)C, and (Hf0.2Mo0.2Ti0.2W0.2Zr0.2)C Were Synthesized by Carbothermal Reduction of Oxides. the Thermal Diffusivity and Heat Capacity Were Measured from Room Temperature to 1800°C. the Room Temperature Thermal Conductivity Ranged from 5.1 W/mK for (Hf0.2Mo0.2Ti0.2W0.2Zr0.2)C to 9.0 W/mK for (Cr0.2Hf0.2Ta0.2Ti0.2Zr0.2)C. the Thermal Conductivity Increased over the Temperature Range with Maximum Conductivities of 19.6 W/mK Measured for (Hf0.2Mo0.2Ta0.2Ti0.2Zr0.2)C to 29.7 W/mK for (Cr0.2Hf0.2Ta0.2Ti0.2Zr0.2)C at 1800°C. the Electron Contribution to Thermal Conductivity Calculated from Measured Electrical Resistivity Varied from 41% to 52% of the …


Fiber-Optic Raman Probe For On-Line Eaf Slag Analysis, Bohong Zhang, Hanok Tekle, Jeffrey D. Smith, Todd Sander, Ronald J. O'Malley, Jie Huang Jan 2024

Fiber-Optic Raman Probe For On-Line Eaf Slag Analysis, Bohong Zhang, Hanok Tekle, Jeffrey D. Smith, Todd Sander, Ronald J. O'Malley, Jie Huang

PSMRC Faculty Research

In Electric Arc Furnace (EAF) steelmaking, the push for improved efficiency requires accurate analysis of the chemical composition of its slag system to control slag foaming, provide refractory protection, and maintain high furnace iron yield. Therefore, the ability to obtain real-time slag chemistry data would provide a useful tool to improve the control and efficiency of the process. The work reported here aims to assess the structure and chemistry of EAF slags at high temperatures using a portable fiber-optic Raman probe. The ability to relate Raman spectra peaks to chemistry and structure is demonstrated in experimental result with EAF slags …


Bioprinting With Adipose Stem Cells And Hydrogel Modified With Bioactive Glass, Krishna C.R. Kolan, Apurv Saxena, Bradley A. Bromet, Lesa B. Steen, August T. Bindbeutel, Julie A. Semon, Delbert E. Day, Ming C. Leu Jan 2024

Bioprinting With Adipose Stem Cells And Hydrogel Modified With Bioactive Glass, Krishna C.R. Kolan, Apurv Saxena, Bradley A. Bromet, Lesa B. Steen, August T. Bindbeutel, Julie A. Semon, Delbert E. Day, Ming C. Leu

Biological Sciences Faculty Research & Creative Works

Bioprinting research is focused on utilizing growth factors and multiple cell types to create clinically relevant three-dimensional (3D) tissue models using hydrogels. Rheological and biological challenges are two main factors that limit the creation of extrudable bioactive hydrogels. In this study, we investigate incorporation of fast dissolving and bioactive borate glass in different weight to volume percentages (0.075 to 0.6%) to alginate-gelatin (1:1) hydrogel to improve rheological properties and enable bioprinting with bioactive glass. The addition of glass improved the stiffness of the hydrogel. Human adipose-derived mesenchymal stem cells (ASCs) were uniformly mixed in this bioink at 1 x 106 …


Ultra-Fast Annealing Improves Snr And Long-Term Stability Of A Highly Multiplexed Line-By-Line Fbg Array Inscribed By Femtosecond Laser In A Coreless Fiber For Extreme-Temperature Applications, Farhan Mumtaz, Bohong Zhang, Jeffrey D. Smith, Ronald J. O'Malley, Rex E. Gerald, Jie Huang Jan 2024

Ultra-Fast Annealing Improves Snr And Long-Term Stability Of A Highly Multiplexed Line-By-Line Fbg Array Inscribed By Femtosecond Laser In A Coreless Fiber For Extreme-Temperature Applications, Farhan Mumtaz, Bohong Zhang, Jeffrey D. Smith, Ronald J. O'Malley, Rex E. Gerald, Jie Huang

Electrical and Computer Engineering Faculty Research & Creative Works

This study reports the fabrication of an 4th-order line-by-line Fiber Bragg Gratings (FBG) array using femtosecond laser inscription within a highly multimode coreless optical fiber, with a particular focus on achieving substantial multiplexing capabilities. An ultra-fast annealing procedure is employed, resulting in an impressive enhancement of the FBG sensor's fringe visibility by approximately 13 dB, signifying a notable improvement of approximately ~4 dB. This substantial enhancement contributes to the long-term stability and performance of the multiplexed FBG array in extreme temperature conditions. The systematic fabrication approach employed for the multiplexed FBG array guarantees a high signal-to-noise ratio (SNR) for each …


Enhanced Bottom Anode Monitoring In Dc Electric Arc Furnaces Using Fiber Optic Sensors, Yeshwanth Reddy Mekala, Rony Kumer Saha, Ogbole Collins Inalegwu, Muhammad Roman, Farhan Mumtaz, Rex Gerald, Jeffrey D. Smith, Jie Huang, Ronald J. O'Malley Jan 2024

Enhanced Bottom Anode Monitoring In Dc Electric Arc Furnaces Using Fiber Optic Sensors, Yeshwanth Reddy Mekala, Rony Kumer Saha, Ogbole Collins Inalegwu, Muhammad Roman, Farhan Mumtaz, Rex Gerald, Jeffrey D. Smith, Jie Huang, Ronald J. O'Malley

PSMRC Faculty Research

A pin style bottom anode employs conductive steel rods that serve as the pathway for the high electrical power through rammed refractory at the bottom of a DC Electric Arc Furnace (EAF). Anode wear during operation is important to monitor, as anode replacement is expensive and impacts EAF productivity. Liquid steel penetration into the un-sintered refractory layer can result from rapid electrical power ramp-up, dips in furnace temperature, or operating the anode for too long between EAF campaigns. In extreme cases, the liquid steel may penetrate the bottom of the furnace when anode wear progresses too close to the bottom …


Femtosecond Laser–Inscribed Fiber Bragg Grating Sensors: Enabling Distributed High- Temperature Measurements And Strain Monitoring In Steelmaking And Foundry Applications, Ogbole Collins Inalegwu, Yeshwanth Reddy Mekala, Rony Kumer Saha, Farhan Mumtaz, Dinesh Reddy Alla, Deva Prasaad Neelakandan, Jeffrey D. Smith, Ronald J. O'Malley, Rex Gerald, Jie Huang Jan 2024

Femtosecond Laser–Inscribed Fiber Bragg Grating Sensors: Enabling Distributed High- Temperature Measurements And Strain Monitoring In Steelmaking And Foundry Applications, Ogbole Collins Inalegwu, Yeshwanth Reddy Mekala, Rony Kumer Saha, Farhan Mumtaz, Dinesh Reddy Alla, Deva Prasaad Neelakandan, Jeffrey D. Smith, Ronald J. O'Malley, Rex Gerald, Jie Huang

PSMRC Faculty Research

This study demonstrates the use of fiber Bragg grating (FBG) sensors for distributed temperature and strain monitoring in steelmaking and foundry applications. Integrated into inexpensive optical fibers, FBGs offer accurate and real-time remote sensing, detecting shifts in wavelength due to temperature (up to 1,800 °C), strain, or structural wear and tear. Furthermore, the intrinsic features of FBG sensors: compact size, immunity to electromagnetic interference and corrosion, robustness to vibration, ease of integration into existing composite structures, and non-intrusive measurement capacity in harsh environments make them ideal for steelmaking. FBGs optimize production, ensure quality, and enhance safety within the steel industry.


A Super-Hard High Entropy Boride Containing Hf, Mo, Ti, V, And W, Suzana Filipovic, Nina Obradovic, Greg E. Hilmas, William G. Fahrenholtz, Donald W. Brenner, Jon Paul Maria, Douglas E. Wolfe, Eva Zurek, Xiomara Campilongo, Stefano Curtarolo Jan 2024

A Super-Hard High Entropy Boride Containing Hf, Mo, Ti, V, And W, Suzana Filipovic, Nina Obradovic, Greg E. Hilmas, William G. Fahrenholtz, Donald W. Brenner, Jon Paul Maria, Douglas E. Wolfe, Eva Zurek, Xiomara Campilongo, Stefano Curtarolo

Materials Science and Engineering Faculty Research & Creative Works

Super-Hard (Hf,Mo,Ti,V,W)B2 Was Synthesized by Boro-Carbothermal Reduction and Densified by Spark Plasma Sintering. This Composition Was Produced for the First Time as a Single-Phase Ceramic in the Present Research. the Optimized Ceramic Had a Single Hexagonal AlB2-Type Crystalline Phase with a Grain Size of 3.8 µm and Homogeneous Distribution of the Constituent Metals. the Vickers Hardness Exhibited the Indentation Size Effect, Increasing from 27 GPa at a Load of 9.8 N to as High as 66 GPa at a Load of 0.49 N. This is the Highest Hardness Reported to Date for High Entropy Boride Ceramics.


Strength Comparison For Fully Dense Zirconium Diboride Ceramics Tested By Different Methods, Darko Kosanović, Suzana Filipović, Isaak Trajković, Nina Obradović, Paul M. Brune, Gregory E. Hilmas, William G. Fahrenholtz Jan 2024

Strength Comparison For Fully Dense Zirconium Diboride Ceramics Tested By Different Methods, Darko Kosanović, Suzana Filipović, Isaak Trajković, Nina Obradović, Paul M. Brune, Gregory E. Hilmas, William G. Fahrenholtz

Materials Science and Engineering Faculty Research & Creative Works

The strength of zirconium diboride ceramics was tested by three different methods, 3-point flexure, 4-point flexure, and compression. Nearly full-density ceramics were obtained by hot pressing commercial ZrB2 powder with the addition of.5 wt.% carbon as a sintering aid. The thermal properties and hardness were studied for ZrB2 milled with ZrB2 and WC media. Based on phase purity and higher thermal conductivity, ZrB2 ceramics prepared from powders milled with ZrB2 media were selected for mechanical property studies. The strength in 3-point flexure was 546 ± 55 MPa. The flexure strength was 476 ± 41 MPa …


A Concept Of Producing Aluminum In-Situ On The Moon Through Molten Salt Electrolysis, Jacob N. Ortega, Jeffrey Smith, Fateme Rezaei, David Bayless, William Schonberg, Daniel Stutts, Daoru Han Jan 2024

A Concept Of Producing Aluminum In-Situ On The Moon Through Molten Salt Electrolysis, Jacob N. Ortega, Jeffrey Smith, Fateme Rezaei, David Bayless, William Schonberg, Daniel Stutts, Daoru Han

Materials Science and Engineering Faculty Research & Creative Works

This paper presents a concept of producing aluminum in-situ on the lunar surface, namely, the Lunar In-Situ Aluminum Production through Molten Salt Electrolysis (LISAP-MSE) method developed at Missouri University of Science and Technology. This paper aims to demonstrate the use of electro-deoxidation to reduce aluminum oxide (i.e., alumina) into aluminum and oxygen gas via electrolysis in a molten salt bath for the production of aluminum on the Moon. It is shown that with a steady supply of hydrogen chloride, this in-situ resource utilization (ISRU) method could supply several necessary materials consumed in the electro-deoxidation process except hydrogen chloride to produce …


Spark Plasma Sintering Of Magnesium Titanate Ceramics, Suzana Filipović, Nina Obradović, William G. Fahrenholtz, Steven Smith, Miljana Mirković, Adriana Peleš Tadić, Jovana Petrović, Antonije Đorđević Jan 2024

Spark Plasma Sintering Of Magnesium Titanate Ceramics, Suzana Filipović, Nina Obradović, William G. Fahrenholtz, Steven Smith, Miljana Mirković, Adriana Peleš Tadić, Jovana Petrović, Antonije Đorđević

Materials Science and Engineering Faculty Research & Creative Works

Magnesium titanate ceramics were prepared by reactive spark plasma sintering (SPS) at 1200 °C for 5 min. Prior to sintering, MgO and TiO2 powders were mixed by high energy ball milling (HEBM) for 15, 30, or 60 min. The effect of milling time on phase composition was analyzed by X-ray diffraction (XRD) for milled powders and sintered specimens. The morphology of the sintered ceramics was investigated by scanning electron microscopy (SEM), while elemental distribution was determined by energy dispersive spectroscopy (EDS). The presence of the MgTi2O5 phase was detected in XRD and was confirmed by EDS analysis. Microcracking was …


Beneficiation Of Lunar Regolith Simulants Through Electrostatic Sieving And Magnetic Separation, Peter Bachle, Jeffrey Smith, Fateme Rezaei, David Bayless, William Schonberg, Daoru Han Jan 2024

Beneficiation Of Lunar Regolith Simulants Through Electrostatic Sieving And Magnetic Separation, Peter Bachle, Jeffrey Smith, Fateme Rezaei, David Bayless, William Schonberg, Daoru Han

Materials Science and Engineering Faculty Research & Creative Works

In the light of future development of lunar structures, in-situ feldspar beneficiation is imperative for metal extraction. This research incorporates the tandem use of electrostatic sieving and magnetic separation for collecting a specific size range and mineral composition from lunar soil that optimizes subsequent chemical processing. While earlier works focused on silt-sized particles, this work expands that range up to medium-grained sand with a greater variety of potential lunar regolith compositions. This work shows that a 2.5 kV, 7 Hz to 30Hz frequency, single-phase square wave can lift silt and fine sand for collection. This lifting is successful directly from …


Kinetic Modeling Of Electrostatic Sieving For Lunar Regolith Beneficiation: Case Studies, Easton Ingram, Emmanuela Amen Eze, Jeffrey Smith, Fateme Rezaei, David Bayless, William Schonberg, Daoru Han Jan 2024

Kinetic Modeling Of Electrostatic Sieving For Lunar Regolith Beneficiation: Case Studies, Easton Ingram, Emmanuela Amen Eze, Jeffrey Smith, Fateme Rezaei, David Bayless, William Schonberg, Daoru Han

Materials Science and Engineering Faculty Research & Creative Works

A new kinetic particle modeling framework was developed to investigate electrostatic transport of lunar regolith particles with applications to the concept of electrostatic sieving. The new approach is based on kinetic particle dynamics and includes major modules of sampling the particle size distribution, solving electric fields, and tracking motion of charged dust grains. Case studies for a concept of electrostatic sieving were chosen to validate the new model. The simulation achieved similar yields reported in previous works, which served as validation of the model. The new model is computationally efficient and could serve as a design, analysis, and optimization tool.


Processing & Properties Of Zirconium Carbide Manufactured By Ceramic On-Demand Extrusion, Clare Sabata Jan 2024

Processing & Properties Of Zirconium Carbide Manufactured By Ceramic On-Demand Extrusion, Clare Sabata

Masters Theses

"This research focuses on the development of a zirconium carbide (ZrC) paste for use in material extrusion direct ink write additive manufacturing (AM) followed by the pressure less densification of ZrC and the mechanical and thermal characterization of the resulting ceramics. A highly loaded, aqueous paste was developed using commercial ZrC powder ball milled to ~1 μm. Optimal dispersant, binder, and solids loading were found by rheological characterization. The paste composition consisted of 46-47 vol% ZrC, 43.5 vol% distilled water, 8.1 vol% dispersant, and 1.6 vol% binder. A yield stress of ~8 Pa allowed for shape retention upon removal of …