Digital Commons Network^™

Exploring Different Metal-Oxide Cathode Materials For Structural Lithium-Ion Batteries Using Dip-Coating, David Petrushenko, Thomas Burns, Paul Ziehl, Ralph E. White, Paul T. Coman

Faculty Publications

In this study, a selection of active materials were coated onto commercially available intermediate modulus carbon fibers to form and analyze the performance of novel composite cathodes for structural power composites. Various slurries containing polyvinylidene fluoride (PVDF), active material powders, 1-methyl-2-pyrrolidone (NMP) and carbon black (CB) were used to coat carbon fiber tows by immersion. Four active materials—lithium cobalt oxide (LCO), lithium iron phosphate (LFP), lithium nickel manganese cobalt oxide (NMC), and lithium nickel cobalt aluminum oxide (NCA)—were individually tested to assess their electrochemical reversibility. The cells were prepared with a polymer separator and liquid electrolytes and assembled in 2025-coin …

Nanofluid-Enhanced Hvac&R Systems (2015–2025): Experimental, Numerical, And Ai-Driven Insights With A Strategic Roadmap, Aung Myat, Md Mashiur Rahman, Muhammad Akbar

Mechanical and Manufacturing Engineering Faculty Research

Heating, ventilation, air conditioning, and refrigeration (HVAC&R) systems account for a significant share of global energy demand, prompting intensive research into advanced thermal enhancement techniques. Among these, nanofluids—colloidal suspensions of nanoparticles in base fluids—have shown promise in boosting heat transfer performance. This review provides a structured and critical evaluation of nanofluid applications in HVAC&R systems, synthesizing research published from 2015 to 2025. A total of 200 peer-reviewed articles were selected from an initial pool of over 900 through a systematic filtering process. The selected literature was thematically categorized into experimental, numerical, hybrid, and AI/ML-based studies, with further classification by fluid …

Wear Of High Entropy Alloys: Understanding Effects Of Cryogenic Temperatures And Surface Nitriding On Wear Behavior, Aubrey Yu Tang

Dartmouth College Ph.D Dissertations

Cryogenic tribological applications have become increasingly important with the development and innovation of advanced equipment in aerospace, polar regions, superconductivity, and more. Traditional lubrication methods are not viable under these harsh environments, so metallic materials must be able to maintain excellent mechanical properties and withstand the constant impact and wear alone. High entropy alloys (HEAs) have emerged as potential candidates for these applications because of their wide variety of excellent room temperature properties and apparent improvement of mechanical properties of some HEAs at extremely low temperatures. Despite their promising nature, very limited work has been done on understanding the wear …

Genetic Algorithm Optimization To Maximize Sensitivity Of Triboelectric Mems Accelerometers, Yu Tian, Benyamin Davaji, Shahrzad Towfighian

Mechanical Engineering Faculty Scholarship

A genetic algorithm is used to optimize the sensitivity of a triboelectric MEMS accelerometer fabricated using CMOS-compatible processes. The optimization focuses on the structural parameters of an awl-shaped serpentine microspring (ASSM) connected to the proof mass. Constraints are defined by microfabrication standards and the available chip area. Three different constraint problems are considered, and the algo- rithm yields designs with maximized sensitivity in each case. Simulations under various sinusoidal vibration scenarios show that the optimized designs significantly outperform the previous version, achieving a 2.72× improvement at 1000 Hz and up to 20× at 500 Hz.

Spray Characterization And Fuel Property Analysis Of Tier 3 Gasoline In A Gdi System Using Machine Learning, Kyungwon Lee

Theses and Dissertations

This study investigates the spray behavior of Tier 3 gasoline in gasoline direct injection engines using experimental methods. Tier 3 gasoline, formulated with lower sulfur content, enhances aftertreatment system efficiency and supports cleaner combustion. A comparative fuel property analysis between Tier 3 gasoline and PACE-20, surrogate fuel, was conducted to understand compositional effects on spray. A constant volume spray chamber and optical diagnostics, including diffuse back-illumination extinction, Schlieren, microscopic, and 3D CT reconstruction imaging, were used to examine spray morphology under varying injection conditions. Key spray parameters such as liquid volume fraction, projected liquid volume, droplet size, and cone angle …

Interatomic Potential Of Multiphase Materials Using Modified Embedded Atom Method (Meam) And Artificial Neural Network (Rann), Henan Zhou

Theses and Dissertations

There is a significant need for computer simulations to explore multiphase materials because of their significance in both industry and research. These simulations are both more efficient and less expensive than many experimental approaches, making them an ideal choice for this purpose. It is possible to use molecular dynamics simulations that make use of the MEAM and RANN interatomic potentials in order to comprehend and characterize the properties, performance, and behavior of materials at the atomic scale of different material phases. In the realms of elements, alloys, and impurities, MEAM can be utilized in a wide variety of applications. Through …

Enhanced Nanomechanical, Tribological And Electrical Properties Of Ni-Cr Coatings Via Max Phase Reinforcement And Metallic Interlayers, Mohammad Ashikul Alam

Theses and Dissertations

Nickel-Chromium (Ni-Cr) coatings are widely used in industrial applications due to their resistance to oxidation, thermal stability, and adjustable electrical and mechanical properties. However, achieving improved multifunctional performance across various use cases ranging from extreme tribological environments to microscale device integration remains a significant challenge. This thesis explores two complementary strategies for enhancing the performance of Ni-Cr coatings in both thick and thin film configurations, aiming to address limitations in wear resistance, durability, adhesion, and electrical conductivity. For thick coatings, Ni-Cr was reinforced with Ti3SiC2 MAX phase particles and processed using selective laser sintering (SLS) with optimized parameters. The addition …

Joint Kinematics And Kinetics During Vertical Jump Landings With Progressively Increasing External Loads, Darcie L. Yount

Dissertations

This study examined sagittal and frontal plane kinematics and kinetics during countermovement jump (CMJ) landings performed with either a traditional barbell (BB) or a hexagonal bar (HEX) across increasing submaximal loads in recreationally active males. Generally, hip and knee flexion angles and joint mean angular velocities decreased as loads increased. Hip extension and knee flexion moments increased as load increased up to 20 kg, at which point these values decreased. Performing the CMJ with the HEX exhibited increased frontal plane stability compared with the BB group. Additionally, the BB group exhibited stiffer landing strategies, with decreased sagittal plane joint angles …

Mae Enewsbrief Apr- June 2025, Department Of Mechanical And Aerospace Engineering, Michigan Technological University

Department of Mechanical and Aerospace Engineering eNewsBrief

No abstract provided.

Engineered Interfaces For Enhanced Transient Liquid Phase Bonding In Electronics Assembly, John Russell Harris

Graduate Theses and Dissertations

Growing applications in transportation make power density a key optimization target in the power electronics industry. More power in a shrinking environment leads to high heat flux and junction temperatures that damage silicon-based switching devices. Temperatures approaching 175℃ can result in false triggering of the device’s activated state, resulting in short circuits. Developing wide bandgap semi-conductors, such as gallium nitride and silicon carbide, are less susceptible to this complication as the energy from elevated temperature is a smaller fraction of what would be required to trigger the device. These devices are projected to function reliably in environments of up to …

Photochemical Fabrication And Tribological Evaluation Of Hexagonal Grooves With Corner Dimples On Cast Iron Surfaces, Steven Sonntag

Graduate Theses and Dissertations

The traditional honing process used to texture cylinder liners in internal combustion engines has long been recognized as suboptimal, as evidenced by the need for a break-in period before achieving peak performance. Although laser-based methods can produce micro-scale features with high precision, they are often cost-prohibitive and difficult to scale for large or complex components. This study explores photochemical machining (PCM) as a low-cost, scalable alternative for fabricating high-resolution surface textures—specifically, hexagonal grooves with corner dimples—on gray cast iron. The resulting textures exhibit uniform groove widths (~13 μm) and varied depths, demonstrating PCM’s capability to create high-resolution patterns with sub-micron …

High-Resolution Energy Efficient Selective Laser Sintering Of Copper Nanoparticles, Bo Shen

Graduate Theses and Dissertations

Copper (Cu) is widely utilized in electronics and photonics applications due to its outstanding electrical and thermal conductivity. With increasing demand for miniaturization and higher precision in modern manufacturing, traditional selective laser sintering (SLS) techniques designed primarily for high-throughput production are becoming insufficient. These conventional methods struggle to deliver the resolution required for micro-scale fabrication and often cause thermal damage to sensitive substrates. Therefore, there is a growing necessity to develop compact and high-resolution laser sintering systems capable of precise microfabrication with minimal thermal influence. This study addresses this challenge by investigating nanosecond pulsed laser sintering as a method to …

Design, Modeling, Control, And Analysis Of A Modular Two-Wheeled Self-Balancing Robotic System, Mishek Jair Musa

Graduate Theses and Dissertations

Two-wheeled self-balancing robots have garnered substantial attention within the realms of research and innovation in academia and industrial settings. In particular, advances in control algorithms, machine learning, reinforcement learning, and sensor technologies have played a pivotal role in their development. Although primarily recognized for their utility in personal transportation in the commercial sector, these robots possess potential applications across various domains, including search and rescue, healthcare, material handling, logistics, etc., due to their active stabilization and exceptional maneuvering capabilities. A particular area of interest lies in the creation of modular self-balancing robots designed for seamless reconfiguration and enhanced human interaction. …

Decoding Anisotropic Porous Medium: A Synergy Of Lattice Boltzmann Modelling And Operator Learning To Predict Permeability As A Function Of Orientation, Soumya Shouvik Bhattacharjee

Open Access Theses & Dissertations

Understanding the directional properties of porous media is essential for accurately predicting flow behavior, reactive transport, and fluid-solid interactions in systems ranging from geothermal reservoirs to energy storage devices and biological tissues. Directional variations in permeability - reflecting a medium's response to flow at different angular orientations - are particularly important for complex, inherently anisotropic geometries. In this study, we employ a Lattice Boltzmann (LBM) model to calculate directional permeabilities from porous media images subjected to varying flow inlet angles. Three classes of porous media were investigated: (1) synthetic media with circular grains, serving as isotropic baselines; (2) synthetic media …

Elucidation Of Nano-Mechanical Property Evolution Of 3d-Printed Zirconia, Diana Hazel Leyva Marquez

Open Access Theses & Dissertations

This dissertation presents an in-depth look at the mechanical behavior, size changes, and process improvement of ceramic and polymer materials made with additive manufacturing (AM). The work consists of four separate but related studies, each tackling important challenges in fabrication, characterization, and predictive modeling. Chapter 1 examines the nano-mechanical property changes of 3D-printed zirconia made using digital light processing (DLP). By employing nanoindentation and scanning electron microscopy (SEM), the effects of print orientation and sintering on hardness, elastic modulus, and microstructure are revealed. The results indicate that 0°-oriented sintered samples have up to 140% higher hardness compared to preconditioned samples, …

Integration And Testing Of A Quadruped Robot With Ros2, Jeremy S. West

Master's Theses

The Cal Poly Legged Robotics Group has been developing research and teaching platforms for agile legged robotics since 2020. These platforms are expected to provide students with opportunities to develop complete legged-robot systems from low-level control to advanced robotics tasks such as motion planning and decision making. However, the current prototyped quadruped robot lacked the software and sensing capabilities for high-level quadrupedal gaits and advanced robotic research.

To address these challenges, this project developed Switch, a robotic platform that builds upon the previous BRUCE platform with significant hardware and software upgrades. Switch features a modular design that allows individual software …

Synergistic Enhancement Of Tribological Behavior And Colloidal Stability In Cuo Nanolubricants Via Ligand Tuning, Sherif Elsoudy, Sayed Akl Akl Dr, Sayed Akl A. Akl Dr, Esm Lane, Abas Hadawey, Philip D. Howes

Mechanical Engineering

Nanoparticle-based lubricants, or nanolubricants, can exhibit superior tribological properties compared to unmodified base oils. However, these performance gains are highly dependent on the nanoparticle surface chemistry, particularly in maintaining stable colloidal dispersions. This study explores the influence of oleic acid (OA) and oleylamine (OAm) functionalization on the tribological and colloidal properties of CuO nanoparticles dispersed in an SAE 20W50 base oil. We present a hybrid optimization framework combining Response Surface Methodology (RSM) with Bayesian Optimization (BO) to identify the optimal OA to OAm ratio (OA–OAm) for CuO nanolubricants. Unlike prior studies that employed either RSM alone or trial-and-error approaches, this …

Impact Of Humidity From Shrink (Wrap) Tunnels On Refrigeration Systems: Comparing Economic And Environmental Impact Of Natural Gas And Electric, Segun Samuel Oladipo

Department of Mechanical and Materials Engineering: Dissertations, Theses, and Student Research

This thesis examines the economic and environmental effects of electric and steam shrink-wrapping tunnels used in beef packaging processes, paying particular attention to the indirect refrigeration loads caused by the heat and humidity that each system releases. Traditional sustainability evaluations frequently ignore these indirect impacts, which are especially important in meat processing facilities where 45–55% of electricity use is attributed to refrigeration. Life cycle assessment (LCA), field measurements, and thermodynamic modeling are all used in this work to offer a thorough analysis of both tunnel types.

The case study facility in Nebraska operates both steam and electric shrink tunnels to …

Hardware And Software Design For A Portable Surgical Training Simulator, Victoria Nelson

Department of Mechanical and Materials Engineering: Dissertations, Theses, and Student Research

More than 51 million surgeries are performed on patients annually in the United States. That number grows to 310 million surgeries performed globally each year. Most surgeons go through a minimum of five years of residency – where they train and hone their surgical skills. It is important during this time, and throughout their careers, that they get plenty of practice. Surgical training is time intensive, expensive, and frequently under-resourced. There are finite amounts of surgical training modules for students to share at their facilities. The problem of getting adequate surgical training time continues to exist after surgeons begin their …

Development Of A Homogenized Material Model For Carbon Fiber–Aluminum Transition Joints Using Fea And Optimization, Nicholas M. Couch

All Theses

The integration of metals and composites in automotive structures improves manufacturability and overall structural performance. The proposed Ultrasonic Additive Manufacturing (UAM) joint provides a promising solution for joining aluminum and carbon fiber; however, modeling its behavior across an entire vehicle can be computationally expensive. To address this challenge, a homogenized material card is developed to efficiently capture the joint’s mechanical response while maintaining computational efficiency. A novel characterization method is implemented, employing implicit simulations and optimization techniques to determine the effective material properties of the UAM transition joint. This approach enables rapid iteration of material parameters, facilitating the efficient evaluation …

Advancing Multi-Physics Modeling For Microwave Heating: Application In Micro-Reactor Design And Optimization, Raghav Adhikari

All Theses

Microreactors are a type of small-scale chemical reactors for achieving reduced volume, improved product selectivity and higher reaction rate. It allows precise temperature control, which is crucial for sensitive chemical processes. Microreactors can be employed as key components of conducting small-scale reactions with improved reactor configuration and process efficiency. It is important to identify a localized and precise heating mechanism to trigger and control the corresponding chemical reactions.

In fact, microwave heating has gathered significant attention in recent years due to its ability to deliver efficient, rapid, and localized heating, which can accelerate reaction rates and enhances the reaction selectivity. …

The Advancement Of Automation In Beef Packaging Pack-Off Systems, Matthew Newman

Dissertations and Doctoral Documents, University of Nebraska-Lincoln, 2023–

Marble Technologies has developed a new system for beef, pork, and lamb producers that improves quality and worker experience in the packing of products. This work explores the augmentation of this system with the introduction of robotic packing to further reduce labor, increasing worker availability for value-added tasks.

Experimentation conducted to date has explored handling delicate meat products in the standard Marble system and the proposed robotic systems. These mechanical subsystems are critical intermediaries in safely and reliably delivering products to robots and from robots to boxes. Two case studies are presented to walk through the process and challenges of …

Experimental Evaluation And Comparison Of Football-Related Head Impacts Among Ovine, Human, And Hybrid Iii Headforms, Madysn D. Cardinal

All Dissertations

Concussions and traumatic brain injury (TBI) remains a significant public health concern, especially in American football, where repeated head impacts pose long-term risks to athlete health. While current helmet testing standards rely heavily on the Hybrid III surrogate headform to evaluate protective performance, these surrogate models lack anatomical accuracy and exclude the presence of a brain component, limiting their ability to capture the true mechanics of concussion. To address this limitation, this research developed and validated a novel inverted impact testing method that allows the impact testing of a Hybrid III headform and a cadaveric specimen. Additionally, this fixture preserves …

3d Printing Of Short Fiber Reinforced Polypropylene: Novel Lattice Architecture And Material Characterization, Mohammad Ghazi Alshneeqat

Theses

This study explores the enhanced compressive behavior of 3D-printed single and double gyroid solid-networks lattices. Where the double gyroids are constructed from two intertwined single gyroid structures. These structures were designed by nTop implicit modeling tool and then fabricated by material extrusion additive manufacturing method at optimized printing parameters, including optimized nozzle temperature and raster angle. The main objective of this study is to reveal the compressive behavior of the novel double gyroid lattice structure and then to tailor its response through variable gyroid heights. Standard polymer tests were performed, considering thermogravimetric analysis, to confirm the thermal stability of the …

Enhanced Point Cloud Generation From A Novel 360° Underwater Lidar, Olagoke E. Daramola

Dissertations

This dissertation presents novel algorithms to improve the mapping capabilities of a 360-degree underwater Pulsed Laser Line Scanner LiDAR (PLLS-360°). Due to its 360° field-of-view (FOV), the PLLS-360° is a compact full-waveform omnidirectional imager suitable for seafloor mapping, underwater asset inspection, object detection, ice-sheet mapping, and construction progress monitoring. The proposed methodology includes an improved waveform fitting technique for saturated waveform recovery, detection array response correction, radiometric corrections, and fusion of LiDAR and sonar bathymetric datasets. The first part of this dissertation assesses the LiDAR’s performance and describes how the data for this unique 360° FOV architecture is processed. The …

Primary And Parametric Resonances Of Angled Mems And Nems Cantilever Resonators, Benjamin Matthew Huerta

Theses and Dissertations

This work investigates the resonances of electrostatically actuated micro- and nano-electromechanical systems (MEMS/NEMS) uniform cantilever resonators positioned at an angle relative to a ground plate. The resonances considered in this work include primary and parametric resonance. For each resonance, the amplitude-frequency and amplitude-voltage responses are presented. The model is constructed using Euler-Bernoulli beam theory. Results are obtained by construction of a Reduced Order Model considering up to the first five modes of vibration. The Method of Multiple Scales is used when considering only the first mode shape, and the software AUTO 07p is used for higher terms. Two models are …

Digital Twins, Ai, And Cybersecurity In Additive Manufacturing: A Comprehensive Review Of Current Trends And Challenges, Md Sazol Ahmmed, Laraib Khan, Muhammad Arif Mahmood, Frank Liou

Mechanical and Aerospace Engineering Faculty Research & Creative Works

The development of Industry 4.0 has accelerated the adoption of sophisticated technologies, including Digital Twins (DTs), Artificial Intelligence (AI), and cybersecurity, within Additive Manufacturing (AM). Enabling real-time monitoring, process optimization, predictive maintenance, and secure data management can redefine conventional manufacturing paradigms. Although their individual importance is increasing, a consistent understanding of how these technologies interact and collectively improve AM procedures is lacking. Focusing on the integration of digital twins (DTs), modular AI, and cybersecurity in AM, this review presents a comprehensive analysis of over 137 research publications from Scopus, Web of Science, Google Scholar, and ResearchGate. The publications are categorized …

Computational Study Of Nonlinear Electrokinetic Phenomena In Shear-Thinning Fluids, Wai Yuen Leung

All Theses

Electrokinetic phenomena have been widely used for fluid pumping and particle manipulation in micro/nanofluidic systems. They refer to the motion of fluids or particles in response to an electric field because of the spontaneous formation of an electric double layer at the fluid-solid interface. Understanding electrokinetic phenomena in micro/nanochannels is critical for a wide range of applications across various engineering fields, such as disease diagnostics, contaminant treatment and cell analysis. To date, numerous studies have been reported on electrokinetic phenomena in Newtonian fluids, where the classical Helmholtz-Smoluchowski theory indicates a linear relationship between fluid electroosmosis/particle electrophoresis and electric field. However, …

The Development And Application Of A Method To Simulate Commotio Cordis Inducing Impacts For The Evaluation Of Football Chest Protective Equipment, Bianca J. Henline

All Theses

As one of the most widely played and watched contact sports in the United States, football presents a significant risk of blunt chest trauma. Thus, effective chest protection is essential to prevent rare but fatal injuries like commotio cordis. Despite this, current test methods for certifying chest protective equipment fail to account for injury metrics relevant to commotio cordis events. Recent literature identifies rib deformation and viscous criterion as critical predictors of commotio cordis, yet these metrics are not adequately addressed in the existing testing standard. Furthermore, this standard exclusively assesses chest gear specific to baseball and lacrosse through projectile …

Human Comfort Modeling, Measurement, And Improvement In Human–Robot Collaboration, Yuchen Yan

All Dissertations

A dissertation is proposed to explore human comfort in human-robot collaboration (HRC) through modeling, prediction, and enhancement methodologies. Human comfort is a crucial yet underexplored factor in HRC, directly influencing task efficiency, trust, and overall collaboration effectiveness. Understanding the influential factors, developing computational models, and refining methods to improve human comfort in HRC are essential steps toward advancing the field of collaborative robotics. To address these challenges, multiple studies have been conducted. A series of experimental studies were performed to investigate how robot motion-based parameters affect human comfort in HRC. These studies examined both analytical comfort modeling approaches and physiological …