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Enhancing High Cycle Fatigue Perfomance Of Electron Beam Melted Ti6al4v: A Study On Shot Peening And Hot Isostatic Pressing, Naghmeh M. Mojib, Dwayne D. Arola, Ramulu Mamidala

15th International Conference on Shot Peening

The qualification of electron beam powder bed fusion (PBF-EB) for safety-critical applications is hindered by variability in high cycle fatigue performance, largely due to surface roughness and internal defects. While Hot Isostatic Pressing (HIP) effectively reduces internal porosity, it does not address surface-initiated fatigue failures. This study investigated the combined effects of HIP and shot peening on enhancing the fatigue performance of PBF-EB Ti6Al4V. Over 50 specimens, including both vertical and horizontal build orientations, underwent high cycle fatigue testing per ASTM E466. X-Ray computed tomography confirmed decrease in defect distribution following HIP, while shot peening resulted in a more uniform …

Comparison Of Peening Effect Between Additive Manufacutred And Drawing Titanium Alloy, Hitoshi Soyama

15th International Conference on Shot Peening

Although additively manufactured (AM) metals are attractive materials, their remarkable weak fatigue properties are an obstacle to their practical application. Thus, post-processing to improve their fatigue properties is required. In the present study, powder bed fusion using laser sintering titanium alloy, i.e., PBF-LS/Ti6Al4V was treated by shot peening (SP), submerged laser peening (SLP), cavitation peening (CP), and fine particle bombarding (FPB), then the fatigue properties were investigated by a torsional fatigue test, comparing with drawing Ti6Al4V. It was revealed that the fatigue strength at 10⁷ was 446 ± 5 MPa for PBF-LS/Ti6Al4V treated by FPB+CP, 359 ± 9 MPa …

Improvement Of The Fatigue Behaviour Of Additive Manufatured Scalmalloy By Using Surface Improvement Processes, Francisco José Boby Alcaide, Irene Eras, José Manuel De Los Santos, Alejandro Munoz Castro, Antonio Perinan Butrón, Jorge Sogorb

15th International Conference on Shot Peening

The use of light metals such as Aluminum alloys has experienced a remarkable increase for the additive manufacturing (AM) industry, especially in aerospace.

AM Scalmalloy®. (an Al-Mg-Sc alloy) shows outstanding behavior with much higher mechanical performance with respect to other alloys for powder bed fusion laser-based (PBF-LB) process like AlSi10Mg or AlSi7Mg. Recent studies have mainly focused on static loading, with minor attention to cyclic loading despite its vital importance in many applications.

In this work, the fatigue performance of PBF-LB Scalmalloy was investigated considering the effects of surface treatments to identify the set of optimal post-processes. Shot peening with …

Influence On Shot Peening And Blast Polishing For Rotating Bending Fatigue Strength Of Vacuum Carburized Steel With Circumferential Notch, Yuji Kobayashi, Hayato Taniguchi, Kiyotaka Masaki

15th International Conference on Shot Peening

In order to improve fuel efficiency in automobiles, weight reduction is necessary as well as improving engine efficiency. For transmission gears, thickness reduction is necessary for weight reduction. When the thickness is reduced, the cross-sectional area becomes smaller, and the load stress increases. Therefore, higher fatigue strength is required. Most gears carry out carburizing. Shot peening is often used to improve the fatigue strength of carburized heat-treated parts. After shot peening, compressive residual stress is introduced, but at the same time, surface roughness is increased. Therefore, the processing conditions of shot peening are very important. Blast polishing is a processing …

Reduced Order Approach For Peening Stress Field Variability, Langdon Feltner, Paul Mort

15th International Conference on Shot Peening

A common goal in shot peening research is to connect operational parameters to resultant residual stress fields, providing a means to control and optimize the effectiveness of surface treatment. In practice, experimental measurements of residual stresses are often averaged values over regions that are large in comparison to an impact dimple. In fact, the stochastic nature of impact locations leads to residual stress fields that are distributed. Finite element peening simulations confirm this observation. The goal of this report is to connect operational parameters to localized fluctuations in residual stress through probabilistic reasoning (Figure 1). In particular, the development of …

Adaptation Of Shot Peen Parameters For Gear Geometry, David J. Breuer, Beth Matlock

15th International Conference on Shot Peening

Shot peening is a well established process for the surface enhancement of gearing. Gearing is a primary example of a high cycle fatigue application that can benefit from residual stress enhancement. Designing shot peening parameters to specific gear geometry based on material, heat treatment, and surface finish is a more precise way to achieve better performance outcomes. One of the best tools to assist in the optimal shot peening is x-ray diffraction (XRD) and its ability to measure small differences that can result in significant performance outcomes. XRD residual stress measurements are a direct measurement of elastic strain. The diffraction …

Investigations On The Fatigue Strength Of Threads Produced By Different Fabrication Techniques, Philippe Du Maire, Jürgen Hoffmeister, Andreas Öchsner, Michael Johlitz

15th International Conference on Shot Peening

The increasing importance of sustainability in engineering demands the development of long-lasting, high-performance components that reduce material and energy consumption over time. This study investigates how different thread manufacturing processes, i.e., cutting, rolling, and deep rolling, affect the fatigue strength of bolts made from 42CrMo4+QT steel. Cylindrical specimens with M12 threads were subjected to cyclic tensile loading with constant mean stress. Fatigue strength was evaluated using the staircase method, and supporting analyses included X-ray diffraction for residual stress, and full width half maximum examination and Vickers microhardness measurements. Results show that thread rolling significantly improves fatigue strength, achieving 113.8 MPa …

Antibacterial Activity Of Zno/Geopolymer Composite Granules And Their Potential Application In Water Treatment, Ziyan Tirta Maulitia, Putri Nur Angelina, Pipit Erlita Sari, Sri Sugiarti, Irma Isnafia Arief, Zaenal Abidin

Makara Journal of Science

Water pollution has become a major global concern owing to its complexity and widespread impact. Staphylococcus aureus (S. aureus) and Escherichia coli (E. coli) are the most common bacterial contaminants in water sources, which pose significant threats to public health. To mitigate water contamination by these pathogenic microorganisms, developing and implementing effective water treatment technologies are essential. A promising approach involves using antibacterial water filtration systems. Herein, zinc oxide (ZnO) nanoparticles were synthesized via hydrothermal and precipitation methods as antibacterial agents for water treatment. These preparation methods required considerably low synthesis time. A capping agent was …

Effect Of Fine Particle Peening Induced Material Transfer On The Initial Deposition Behavior Of Nickel Electroplating On Aluminum Substrate, Kazuki Iijima, Yutaka Kameyama, Hideaki Sato, Shuhei Kodama

15th International Conference on Shot Peening

Plating on aluminum requires a complex zincate pretreatment. Fine Particle Peening (FPP), using particles ≤200 µm, has gained attention as an alternative due to its ability to transfer particle components onto the surface, potentially improving deposition and adhesion. Previous studies showed enhanced plating on aluminum treated with steel particles. This study investigates the effectiveness of FPP as a pretreatment for nickel electroplating by examining initial deposition behavior. A1050-H24 aluminum was treated using FPP with either steel or glass particles, compared to an untreated specimen. Steel particle FPP created a lamellar microstructure with alternating iron and aluminum phases. EBSD revealed that …

The Effect Of Surface Treatment On The Fatigue Strength Of Sus316l Additive Manufactured Products, Hitoshi Nishijima, Yuji Kobayashi, Toshiya Tsuji, Kiyotaka Masaki

15th International Conference on Shot Peening

Rotating bending fatigue tests were conducted to investigate the effect of shot peening and barrel finishing on fatigue properties of SUS316L made by laser PBF which was one of additive manufacturing processes. Surface roughness, residual stress, and fatigue strength were investigated for each specimen. As a result, the fatigue strength of the barrel finished specimens was almost same or better than that of the shot peened specimens. Barrel finished specimens increased 4.1 times higher fatigue strength than as-built specimens. The surface roughness of the specimens after barrel finishing was reduced by up to 96% compared to the as-built specimens. On …

Dynamic Flowsheet Modeling Of Shot Peening Processes, Langdon Feltner, Paul Mort

15th International Conference on Shot Peening

Process flowsheet modeling is used to map and predict performance by integrating sub-models within a system. This paper presents a dynamic flowsheet for shot peening used to track the effects of media characteristics, removal of worn media, and replenishment thereof. Input parameters include media characteristics, media feed rate, velocity (i.e., air pressure), effective impact area (i.e., nozzle setup), and recharge replenishment. The media working mix is described dynamically using tri-modal size and shape characteristics: as-manufactured, conditioned, and worn modes, each having impact-dependent rate coefficients for transition to the next mode, i.e., as-manufactured > conditioned > worn > debris. The flowsheet includes the effect …

Effects Of Laser Peening On Fatigue Properties Of Welded Aluminum Thin Plates, Kiyotaka Masaki, Yoshio Mizuta, Satoshi Tamaki, Yuji Sano

15th International Conference on Shot Peening

To improve the fatigue properties of welded aluminum alloy thin plates used in transportation machinery, handheld laser peening (HH-LP) was applied to 2 mm-thick A5083-O specimens prepared by bead-on TIG welding. Conventional laser peening often causes warping in thin plates, but the HH-LP treatment using low-energy laser pulses avoids this problem. The HH-LP treatment introduced compressive residual stresses of over 200 MPa on the heat-affected zone (HAZ) of the welded specimens. Fatigue tests under plane bending conditions revealed that the HH-LP treatment significantly improved the fatigue strength of the welded specimens, achieving a level comparable to that of the base …

Origin And Interpretation Of Psi-Splitting And Out Of Plane Shear Stress When Using Diffraction Techniques, Mohammed Belassel, James A. Pineault, Michael E. Brauss

15th International Conference on Shot Peening

Psi-splitting is a phenomenon often observed in interplanar d-spacing vs. sin²ψ plots during the analysis of residual stress measurement data when employing the X-ray diffraction (XRD) method. Deviations from the expected linear relationship between interplanar d-spacing and sin²ψ are typically caused by the presence of out-of-plane shear stresses or inhomogeneous stress distributions within the measured phase of the material. In such cases, the d-spacing values measured at different ψ tilt angles deviate from the anticipated linear trend, resulting in a characteristic splitting of the d-spacing vs. sin²ψ plot data, where the shape of the data in the plot takes the …

Evaluating The Effectiveness Of Localized Masking To Prevent Changes In Residual Stress When Shot Peening, James R. Harrison, James Pineault, Tom Mills

15th International Conference on Shot Peening

When shot peening components, it is common practice to mask certain localized regions where peening roughness is not desirable. For example, surfaces that have been highly machined such as bearing races or areas of interference-fit may require masking to protect them from the cold working effects of shot peening. Oftentimes shot peening the grip sections of fatigue test coupons can prevent cracking and failures due to fretting fatigue in the grip area but could affect the outcome of the test if applied to the gauge section of the coupons. Thus, maintaining an “as machined” surface roughness is the most common …

The Use Of A Dynamic Imaging System To Characterize Particle Size And Shape For Shot Peening Media, Matthew Spink, Tod Canty, Langdon Feltner, Paul Mort

15th International Conference on Shot Peening

Shot peening is a cold working process that enhances the mechanical properties of components such as springs, axles, and gears. Shot media are projected at a high velocity against the material’s surface, creating a layer of compressive residual stress that improves fatigue and wear resistance of the material. The size and shape of the media affect the residual stress layer that is created. To ensure consistent quality, it is critical to characterize and control the particle size and shape distribution of the shot media, both as-manufactured and in the working mix. This paper presents how the use of a dynamic …

Microstructural Changes And Residual Stress Generation On The Periodically Patterned Surface Texture Fabricated By Angled Fine Particle Peening, Yutaka Kameyama, Hideaki Sato, Ryokichi Shimpo

15th International Conference on Shot Peening

Focusing on the potential of peening technology as a surface texturing technique, angled fine particle peening (angled-FPP) has been proposed to fabricate a specific periodical surface structure, which possibly provides various surface functions. It is necessary to further characterize the textured surface to earn more advantages from angled-FPP. Thus, in this paper, texture formation phenomena, residual stress, and microstructural changes were investigated on the angled-FPP specimens.

Methodologies And Applications Of Precision Shot Peening To Hole Or Slot Geometry, James C. Hoffman

15th International Conference on Shot Peening

Shot peening, a commonly used method of fatigue and surface enhancement, is a critical process in many of the components in the aerospace industry. When it comes to small holes and/or slot geometries in these components, the process can become a challenge when these features are smaller than a conventional size Almen strip. In these cases, a decision must be made about how to process this type of geometry. Oftentimes, the method to apply the shot peen process is already defined in a process specification or part print so we must adhere to that method. If a method is not …

E-Strip® Peening Intensity Sensor - Linearity, Variability And Connectivity, Sylvain A. Forgues, Brigitte Labelle, Ramzi Ben Moussa, Sebastien Beaugrand, Raphael Sarraillon, Sergio Amaya

15th International Conference on Shot Peening

This paper presents the E-Strip®, a novel electronic sensor developed by Shockform to digitally measure shot peening intensity at the part level. Motivated by the limitations of traditional Almen strips—namely, manual handling, time consumption, and susceptibility to human error—the E-Strip® offers a faster, more reliable, and connected alternative. Extensive testing confirmed the E-Strip® output maintains excellent linearity with Almen intensity across a wide range of media and impact levels (R² > 0.997), and its adjustable sensitivity ensures compatibility from low to high intensities. Variability studies showed the E-Strip® provides similar or better consistency than Almen strips at low intensities, although higher …

Improving Fatigue Strength And Life Of Single Crystal Cmsx-4, Jochen Peter Fuhr, Lloyd Hackel, Nicolau I. Morar, Noah Holtham, Keivan Davami, Montu Sharma, Rajkumar Roy

15th International Conference on Shot Peening

The deep penetration of laser peening (LP) and retention of residual stress at high temperature by LP is significant in improving fatigue life and strength of superalloys exposed to high temperature and corrosion. Single crystal CMSX-4, was evaluated for stress relaxation and both fatigue life and fatigue strength of material that was LP-treated compared to non-LP and shot-peened (SP) specimens. LP was done with multiple layers using a 20 J/pulse laser where the laser high energy enabled using a 5 mm spot size on the metal surface. Stress measurements by the slitting technique showed the plastic penetration depth exceeded SP …

Application Of Burnishing Process Expected To Frictional Heat To Non-Oriented Electromagnetic Steel Sheet, Yuji Kobayashi, Masato Okada

15th International Conference on Shot Peening

Burnishing is a technology used to improve the surface roughness of metals. On the other hand, it is expected that the metal structure near the surface will change due to strong distortion.

The magnetic properties of electromagnetic steel sheets depend on large crystal grains and fine crystals near the surface[1]. In particular, thinner fine crystal grain layers on the surface are expected to reduce iron loss. In this study, the power generation characteristics of Burnished electromagnetic steel sheets were evaluated.

Electromotive force waveform was evaluated by rotating the laminated electromagnetic steel sheets and using a spindle motor. The electromotive force …

The Effects Of Shot Peening Highly Loaded Compression Springs, David J. Breuer

15th International Conference on Shot Peening

The compression spring in this test study is typical of one used in a demanding off-road vehicle suspension. The cyclic loads applied during fatigue tests were severe enough to cause failure in approximately 11,000 cycles without shot peening.

The objectives of this study were the following: (1) Design a compression spring similar to those used in the off-road recreational industry. (2) Design & manufacture a fatigue test stand that could withstand high loads for months of testing. (3) Generate a matrix of shot peening treatments to produce different amounts of residual compressive stress. (4) Measure the shot peening residual compressive …

Nonlinear Analytical Models Of The Seismically Isolated ``Frame-Boiler'' System With Cantilever-Type Hysteresis Dampers, Aleksandr Mikhailovich Anushchenko, Dmitrii Evgenievich Bondarev, Aleksandr Yurievich Schukin

Journal of Sustainable Construction Materials and Technologies

This study shows results of development of the ``frame-boiler'' system with hysteresis dampers analytical model. Hysteresis dampers are used as boiler antiseismic bracing. It is noted that simplified analytical models are necessary at the stage of preliminary iterative calculations, when a CAE-modeling is impractical due to significant time costs. The authors have proposed 2 options of analytical models: 2-mass model and 3-mass model. The differential equations of motion for each model are written below. The results of the calculation for seismic impacts are compared with the finite element model. It is shown that 3-mass model gives good match of results …

Advancing Sustainable Structural Solutions: Hemp Fiber-Reinforced Polymer (Hfrp) Reinforcement Bars For Concrete Applications Through Material Selection, Simulation, And Pathways For Future Development, Thomas Cadenazzi, Busra Keles

Journal of Sustainable Construction Materials and Technologies

This paper investigates innovative Hemp Fiber-Reinforced Polymer (HFRP) rebars as a sustainable alternative to conventional Carbon Steel (CS) and Glass Fiber-Reinforced Polymer (GFRP) rebars used as reinforcement in concrete structures. The feasibility of HFRP rebars is assessed, focusing on mechanical properties and sustainability advantages. A virtual tensile test on a modeled M19 HFRP rebar, conducted using Autodesk's Fusion 360, demonstrates tensile strength comparable to CS 235 and greater environmental sustainability than GFRP, despite a slight reduction in stiffness. The study also considers the potential of graphene fiber integration to enhance mechanical properties, underscoring HFRP's adaptability. Findings suggest that HFRP rebars, …

Overcoming Variable Illumination In Photovoltaic Snow Monitoring: A Real-Time Robust Drone-Based Deep Learning Approach, Amna Mazen, Ashraf Saleem, Kamyab Yazdipaz, Ana Dyreson

Michigan Tech Publications

Snow accumulation on photovoltaic (PV) panels can cause significant energy losses in cold climates. While drone-based monitoring offers a scalable solution, real-world challenges like varying illumination can hinder accurate snow detection. We previously developed a YOLO-based drone system for snow coverage detection using a Fixed Thresholding segmentation method to discriminate snow from the solar panel; however, it struggled in challenging lighting conditions. This work addresses those limitations by presenting a reliable drone-based system to accurately estimate the Snow Coverage Percentage (SCP) over PV panels. The system combines a lightweight YOLOv11n-seg deep learning model for panel detection with an adaptive image …

Unified Study Of The Classical Hall Effect, Carter J. Reed, Javier E. Hasbun, Wyatt E. Ackerman, L Ajith Desilva

Georgia Journal of Science

Germanium (Ge) samples with different doping types, acceptors (p-type) and donors (n-type), were studied to investigate charge carrier behavior. Carrier concentrations were found to be 1.16×10^21 m^(-3) for the p-type sample and 7.337×10^20 m^(-3) for the n-type sample. These experiments were conducted for the standard Hall effect (Hall voltage versus low magnetic field (B) values) as well as conductivity and Hall voltage versus temperature for different B-fields. The measurements versus temperature at zero-field allow us to obtain band gap ( Eg). While we investigate the conductivities for n-type and p-type doped samples, we also study the conductivity of an undoped …

Comparative Analysis Of Life Cycle Assessment Of Traditional And Contemporary Timber Buildings, Sadık Akşar, Gökçe Tuna

Journal of Sustainable Construction Materials and Technologies

Wood has long been used as a primary building material, but with the Industrial Revolution and the spread of multi-story structures, its structural limitations became evident. In the 21st century, engineered timber products have reintroduced wood as a sustainable alternative, offering advantages such as lightness, rapid assembly, and recyclability. At the same time, buildings are responsible for significant environmental impacts, making assessment methods essential. Life Cycle Assessment (LCA) is one of the most widely used tools for evaluating these impacts across all stages of a building’s life cycle. This study applies LCA to timber construction systems, focusing on both traditional …

Sustainable Paving Block Development: Utilizing Rejected Coal As Filler And Assessing Its Impact On Paving Block’S Properties, Siti Nikmatin, Allen Kurniawan, Heriansyah Putra, Rima Fitria Adiati, Riawan Ma’Ruf, Dwi Arso Yedi Irwanto

Journal of Sustainable Construction Materials and Technologies

This study investigated the potential use of rejected coal as a fine aggregate filler in paving block production. Comprehensive characterization of the rejected coal was conducted, including toxicity, physical, chemical, and mineralogical analyses of the coal. The results showed that the rejected coal met environmental safety standards (TCLP) and had suitable properties as an aggregate. Paving blocks were produced by incorporating different proportions of rejected coal fillers and were tested for compressive strength, water absorption, and density. The optimal mix with 35% rejected coal filler as a replacement of stone ash achieved a compressive strength of 14.61 MPa, water absorption …

Numerical Comparative Study Of The Thermal Performance And Load-Bearing Capacity Of Hollow Clay Bricks Used In Construction In Libya, Osama Lawej, Mahmoud Ahmed, Ismael Ehtiwesh

Journal of Sustainable Construction Materials and Technologies

The optimization of structural and thermal performance in building components is a key challenge in sustainable construction, particularly in hot climate regions like Libya. Hollow clay bricks are widely used due to their local availability and affordability; however, their internal geometry is often not optimized for thermal resistance or mechanical integrity. This study addresses this gap by numerically investigating the effect of cavity geometry on the load-bearing capacity and thermal insulation performance of hollow clay bricks. Three configurations were analyzed, including two commercial designs from the Libyan market and a newly proposed arched cavity design. Finite Element Method (FEM) simulations …

Developing A Modular Circular Wall Over-Clad System For Facade Thermal Upgrade In Deep Energy Retrofit, Patrick Daly

Journal of Sustainable Construction Materials and Technologies

The EU has implemented several policy and legislative initiatives aimed at decarbonisation and circularity transition of the Built Environment including a strategy for large scale renovation of the building / housing stock. Modularised construction solutions are argued to be a potential acceleration pathway toward this objective. Yet there remains issues and challenges in implementing such strategies in a complex and heterogeneous stock and sector. This research investigates this decarbonisation pathway, examining the feasibility and potential of applying a modularised construction over-clad system, based on advanced circularity, in the deep energy retrofit of social housing. The research is based on a …

Effect Of Gelam Wood And Rice Husk Composition With Molding Pressure On The Combustion Performance Of Biopellets, Rachmat Subagyo, Rudi Siswanto, Ma’Ruf Ma’Ruf, Mastiadi Tamjidillah, Abdul Ghofur, Femiana Gapsari, M. Zainul Rusdi, Azie Aprianto, Wardoyo Wardoyo, Naila Salsabila

Journal of Mechanical Engineering Science and Technology (JMEST)

This study investigates the effects of gelam wood (Melaleuca leucadendron) and rice husk composition in biopellet production, focusing on compaction pressures of 60, 80, and 100 kg/cm². Five biomass ratios (G100–RH0, G80–RH20, G60–RH40, G50–RH50, G0–RH100) were tested for moisture, ash, fixed carbon, volatile matter, calorific value, ignition time, burning rate, and combustion temperature. Results showed that moisture content ranged from 0.98% (G0–RH100, 60 kg/cm²) to 12.28% (G100–RH0, 80 kg/cm²), while ash content varied between 2.47% (G100–RH0, 60 kg/cm²) and 20.93% (G0–RH100, 80 kg/cm²). The highest calorific value reached 3968 cal/g (G100–RH0, 60–80 kg/cm²), though below the SNI 8675:2018 minimum of …